Schmalz BINAR NEO30 1400 EL Assembly Instructions

102454-MUL- 03 ORIGINAL INSTRUCTIONS 2021

EN Installation

DE Installation

FR Installation

SE Installation

CZ Instalace

DK Installation

ES Instalación

FI Asennus

NL Installatie

NO Installasjon

PT-BR Instalação

IT Installazione

PL Instalacja

HU Telepítés

CN 安装说明

TR Kurulum

RU Монтаж

EN Delivery

DE Lieferung

FR Livraison

SE Leverans

CZ Dodávka

DK Levering

ES Entrega

FI Toimitus

NL Levering

NO Levering

PT-BR Entrega

IT Consegna

PL Dostawa

HU A szállított csomag

tartalma

CN 交货

TR Teslimat

RU Комплект

поставки

EN Safety

DE Sicherheit

FR Sécurité

SE Säkerhet

CZ Bezpečnost

DK Sikkerhed

ES Seguridad

FI Turvallisuus

NL Veiligheid

NO Sikkerhet

PT-BR Segurança

IT Sicurezza

PL Bezpieczeństwo

HU Biztonság

CN 安全

TR Güvenlik

RU Техника

безопасности

Installation 1

EN Check

DE Überprüfen

FR Vérifier

SE Kontrollera

CZ Zkontrolovat

DK Kontrollere

ES Comprobar

FI Tarkista

NL Controleren

NO Kontroller

PT-BR Verifique

IT Controllo

PL Sprawdź

HU Ellenőrzés

CN 校验

TR Kontrol

RU Проверка

2Installation

EN Unlock batteries

DE Batterien

entsperren

FR Déverrouiller les

batteries

SE Lås upp batterier

CZ Odemknout

baterie

DK Lås betterier op

ES Desbloquear

baterías

FI Avaa akku

NL Ontgrendel de

batterijen

NO Låse opp

betteriene

PT-BR Desbloquear

baterías

IT Sblocco delle

batterie

PL Odblokuj baterie

HU Az akkumulátorok

kioldása

CN 解锁电池

TR Bataryaların Şarj

Edilmesi

RU Разблокировка

аккумуляторных

батарей

Installation 3

EN Installation

DE Installation

FR Installation

SE Installation

CZ Instalace

DK Installation

ES Instalación

FI Asennus

NL Installatie

NO Installasjon

PT-BR Instalação

IT Installazione

PL Instalacja

HU Telepítés

CN 安装

TR Kurulum

RU Монтаж

4Installation

Installation 5

EN Test

DE Test

FR Test

SE Test

CZ Test

DK Test

ES Prueba

FI Testi

NL Test

NO Test

PT-BR Teste

IT Collaudo

PL Test

HU Teszt

CN 测试

TR Test

RU Испытание

6Installation

Installation 7

Binar Handling AB

Hedekullevägen 24

461 38 Trollhättan

Tfn: +46 (0)520 – 47 40 00

E-mail: info.neo@binar.se

E-mail: service.neo@binar.se

102453-MUL- 04

GENERATION 2

ORIGINAL INSTRUCTIONS 2021

EN General information and safety....................3

DE Allgemeine information und sicherheit........ 13

FR Informations générales et sécurité ............. 25

SE Allmän information och säkerhet ............... 37

CZ Obecné informace a bezpečnost ................ 49

DK Generelle oplysninger og sikkerhed ............ 59

ES Información general y seguridad ................ 69

FI Yleiset tiedot ja turvallisuusohjeet .............. 81

NL Algemene informatie en veiligheid ............. 93

NO Generell informasjon og sikkerhet ............ 105

PT-BR Informações gerais e segurança ............... 115

IT Informazioni generali e sicurezza.............. 127

PL Informacje ogólne I bezpieczeństwo ......... 139

HU Általános információk és biztonság ........... 151

CN 一般信息与安全................................... 163

TR Genel bilgiler ve güvenlik ........................ 173

RU Общая информация и техника

безопасности....................................... 183

General information and safety 3

This product is covered by one or more of the following patents/designs/utility models/

applications/registrations: PCT/SE2019/050964, SE1950285-5, DM206167 (EU, USA and

Canada), IN323839-001, CN2019306262548 and D926418

The software in this product is an open source software subject to the public licence;

"GNU GENERAL PUBLIC LICENCE Version 3, 29 June 2007", GPLv3.

For additional information regarding the software licence for this product visit: https://

www.binarquicklift.com/produkter/neo/

GENERATION 2

ORIGINAL INSTRUCTIONS

TABLE OF CONTENTS

Introduction ......................................................................................................4

Warranty ..........................................................................................................4

Area of use........................................................................................................4

Safety instructions..............................................................................................4

General description ............................................................................................6

Troubleshooting.................................................................................................7

Declaration of conformity.................................................................................. 10

Technical data ................................................................................................. 11

End effector .................................................................................................... 11

Scrapping and recycling..................................................................................... 12

ENGLISH

Introduction

Please ensure you read the relevant safety instructions as detailed below:

I. General information and safety

II. Installation

III. Operation

The instructions are for anyone who shall install, use and maintain the lifting device.

Before operating the lifting device for the first time, the operator must read the enclosed

instructions carefully.

Binar Handling AB cannot be held accountable or liable for any inaccurate or incomplete

information in this document and reserves the right to introduce changes without prior

notice.

Warranty

Binar Handling AB provides a 12-month warranty on NEO 30, on units operating at a

maximum of two working shifts.

The warranty on new spare parts is for 12 months.

The warranty does not apply to the rope.

The warranty is void if the equipment is damaged in conjunction with opening of the

covers or careless handling.

Binar Handling AB determines all warranty matters.

Area of use

NEO 30 is intended for vertical lifting and lowering of loads. Other use could lead to acci-

dents or injury.

Safety instructions

Personnel that operate the lifting device must read and follow the enclosed instructions.

General

In order to use the lifting device, the following general safety instructions apply:

• The lifting device must not be used to lift people.

• Do not walk under suspended loads, nor place any part of the body below a sus-

pended load or in an area where the suspended load can tip over.

• Protective footwear must be worn.

4General information and safety

ENGLISH

• The lifting device must not be used for lifting where a falling load could damage/de-

stroy pipes or wiring that could cause the discharge of flammable, toxic, hot, corrosive

gases, molten or liquids.

• The lifting device must not be used to lift objects, including the end effector, that

weigh more than the lifting device’s maximum capacity, see “Technical data” Part I.

• The lifting device must not be installed where there is a risk that the rope can touch

sharp edges or hot objects.

•IMPORTANT

There must be a minimum of two turns of the rope on the rope drum when the lift-

ing device is operated to its lowest point.

• The lifting device must not be operated higher than 1,4 meters above the lowest

point. This is to make sure that there are maximum of two layers of rope on the rope

drum.

• Only a rope distributed from Binar Handling AB must be used. Any use of other ropes

may cause danger and the CE marking and the Declaration of conformity becomes in-

valid. A correct rope from Binar Handling AB is black with three red strands and one

multi-coloured strand.

• Only the original batteries must be used. Any use of other batteries may cause danger

and the CE marking and the Declaration of conformity becomes invalid.

• Only the original battery charger must be used. Any use of other battery charger may

cause danger and the CE marking and the Declaration of conformity becomes invalid.

• The lifting device must not be exposed to knocking/bumping.

• The rope must not be wrapped around any body part.

• The lifting device may only be used for vertical lifting, horizontal movement is per-

formed after lifting. It is not permitted to pull or drag objects horizontally using the

lifting device.

• The lifting device must not be used to lift objects that are secured.

• Avoid knocking/bumping a raised object.

• Never leave the lifting device unattended with a suspended load.

• The end effector or control handle must not be raised by hand; this is to ensure that

the rope does not become slack which can result in the rope becoming tangled.

• Maintenance must be performed at the recommended intervals, see Maintenance Ac-

tions in Part III.

• The lifting device is intended for indoor use.

• The area that the lifting device serves must have adequate lighting.

• The area that lifting device serves must be free of objects on the floor that give rise

to a risk of tripping.

• The lifting device must not be released so that it swings into another object.

General information and safety 5

ENGLISH

• The lifting device contains many safety critical and ESD sensitive components and for

this reason anyone performing maintenance must possess the requisite knowledge.

Safety functions – lifting device

• Anti-drop brake – The lifting device has integrated an anti-drop brake. In the event of

a low battery voltage the load will not fall but is held safely in place. All functionality

returns once the battery is charged or replaced.

• The lifting device stops as soon as the operator releases the manoeuvre handle.

• The lifting device has an overheating protection for the motor.

• Every battery has an overheating protection.

Installation

If the installation takes place at height, ensure appropriate precautions are taken. Work

platform is recommended.

Maintenance

If the maintenance takes place at height, ensure appropriate precautions are taken.

Work platform is recommended.

Replacement of rope

During replacement of the rope, the lifting device must be mounted down and the rope

replacement shall be done on a workbench, see the procedure in Part III.

The normal life limit for the rope is approximately 40,000 to 60,000 cycles. However, it is

always the condition of the rope that determines when it should be replaced.

General description

The manoeuvre handle detects the force from the hand and converts the signal to a lift-

ing speed.

When the grip on the manoeuvre handle is released, the lifting device stops its vertical

motion. The horizontal movement does not slow down.

Other functions

• Tilt check, the lifting device stops the rope ejection when the lifting device tilts more

than approximately 45° to minimize the risk for rope tangle.

• Overheating protection:

1. The lifting motor is warm, this is indicated with a red continuous light and one

beep. Reduce the frequency of the number of lifts and/or lower the ambient

temperature.

2. The lifting motor is overheated, this is this is indicated by a red flashing light and

two beeps. Let the lifting device rest, refer to troubleshooting.

6General information and safety

ENGLISH

Troubleshooting

If the actions in the table do not solve the problems, contact your dealer.

Problem Possible cause Action

The lifting device does not

start.

The lifting device is not

turned on.

Turn on the lifting device

on the on/off-button.

The battery is discharged. Charge the battery or re-

place it with a charged

battery.

The battery is in "Ship

mode". In "Ship mode" the

poles of the battery are dis-

connected to ensure long

storage time.

Charge the battery for a

minimum of five minutes.

The battery has poor

contact.

Remove the battery. Check

the contact plates. Remove

any dirt, clean the contact

plates and install the

battery.

The battery is overheated. Let the battery become cold

at least one hour at room

temperature.

The battery is too cold. Let the battery become

warm at least one hour at

room temperature.

The lifting motor is over-

heated, this is indicated by

a red flashing light and two

beeps.

Let the lifting device rest

for ten minutes, it must be

turned on so the internal

fan can work.

There is condensation in

the lifting device.

Let the lifting device be-

come warm at least six

hours at room temperature.

General information and safety 7

ENGLISH

Problem Possible cause Action

The lifting device is moving

upwards or downwards

without affecting the ma-

noeuvre handle.

The signal to the manoeu-

vre handle is not calibrated.

Make sure that the ma-

noeuvre handle has free

movement.

Turn off the lifting device.

Remove the battery

Install the battery.

Don't touch the manoeuvre

handle and push the on/off-

button and hold it around

15 seconds until the battery

lamp flashes green two

times and three beeps are

heard.

The signal to the manoeu-

vre handle is now

calibrated.

The lifting device starts but

cannot be operated.

The rope has tangled. Remove the battery and un-

tangle the rope or cut it off

and replace it with a new

rope. Review the condition

of the rope if it has tangled,

a damaged or worn rope

should be replaced.

Internal fault. Indicated by

a light switching quickly be-

tween red and yellow.

Remove the battery for ten

seconds and then put it

back in the lifting device.

Wait and push the green

button, if the fault remains,

the lifting device must be

repaired.

The lifting device can oper-

ate upwards but not

downwards.

The tilt check has detected

an angel too large and stop-

ped the rope ejection to

minimise the risk for rope

tangle.

Reduce the tilt on the lifting

devise to less than 45°

The slack rope check has

detected that the rope is to

slack and stopped the rope

ejection to minimize the

risk for rope tangle.

Operate the lifting device

slowly upwards until the

rope is tight.

8General information and safety

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