Cebora MONO STAR MIG 1620/M Manuale utente

Categoria
Sistema di saldatura
Tipo
Manuale utente
1
10/10/2016
3.300.330/D
Parti di ricambio e schema elettrico
Spare parts and electrical schematic
Ersatzteile und Schaltplan
Pièces détachées et schéma électrique
Partes de repuesto y esquema eléctrico
Partes sobressalentes e esquema eléctrico
Varaosat ja sähkökaavio
Reservedele og elskema
Reserveonderdelen en elektrisch schema
Reservdelar och elschema
Antallaktika v kai hlektriko v sce-
d ia vgr amma
Pagg. Sid. sel.: 72 ÷ 75
I -MANUALE DI ISTRUZIONI PER SALDATRICE A FILO pag. 2
GB -INSTRUCTION MANUAL FOR WIRE WELDING MACHINE page 8
D -BETRIEBSANLEITUNG FÜR DRAHTSCHWEISSMASCHINE seite 14
F -MANUEL D’INSTRUCTIONS POUR POSTE A SOUDER A FIL page 21
E -MANUAL DE INSTRUCCIONES PARA SOLDADORA DE HILO pag. 27
P -MANUAL DE INSTRUÇÕES PARA MÁQUINA DE SOLDAR A FIO pag. 33
SF -KÄYTTÖOPAS MIG-HITSAUSKONEELLE sivu. 39
DK -INSTRUKTIONSMANUAL FOR SVEJSEAPPARAT TIL TRÅDSVEJSNING side.45
NL -GEBRUIKSAANWIJZING VOOR MIG-LASMACHINE pag.51
S -INSTRUKTIONSMANUAL FÖR TRÅDSVETS sid.58
GR -
ODHGOS CRHSEWS GIA SUSKEUHV SUGKOLLHSHS ME NHMA sel.64
8
INSTRUCTION MANUAL FOR WIRE WELDING MACHINE
IMPORTANT: BEFORE STARTING THE EQUIPMENT,
READ THE CONTENTS OF THIS MANUAL, WHICH MUST
BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR
THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE.
THIS EQUIPMENT MUST BE USED SOLELY FOR WEL-
DING OPERATIONS.
1 SAFETY PRECAUTIONS
WELDING AND ARC CUTTING CAN BE
HARMFUL TO YOURSELF AND OTHERS. The
user must therefore be educated against the hazards,
summarized below, deriving from welding operations.
For more detailed information, order the manual code
3.300.758
ELECTRIC AND MAGNETIC FIELDS - May be dangerous.
· Electric current following through any con-
ductor causes localized Electric and Ma-
gnetic Fields (EMF). Welding/cutting current
createsEMFeldsaroundcablesandpo-
wer sources.
·Themagneticeldscreatedbyhighcurrentsmayaffect
the operation of pacemakers. Wearers of vital electronic
equipment (pacemakers) shall consult their physician be-
fore beginning any arc welding, cutting, gouging or spot
welding operations.
· Exposure to EMF elds in welding/cutting may have
other health effects which are now not known.
· All operators should use the followingprocedures in or-
dertominimizeexposuretoEMFeldsfromthewelding/
cutting circuit:
- Route the electrode and work cables together
- Secure them with tape when possible.
- Never coil the electrode/torch lead around your body.
- Do not place your body between the electrode/torch
lead and work cables. If the electrode/torch lead
cable is on your right side, the work cable should also
be on your right side.
- Connect the work cable to the workpiece as close as
possible to the area being welded/cut.
- Do not work next to welding/cutting power source.
EXPLOSIONS
· Do not weld in the vicinity of containers under
pressure, or in the presence of explosive dust,
gases or fumes. · All cylinders and pressure regu-
lators used in welding operations should be handled with
care.
ELECTROMAGNETIC COMPATIBILITY.
This machine is manufactured in compliance with the in-
structions contained in the standard IEC 60974-10 (CL.
A), and must be used solely for professional purposes in
anindustrialenvironment.Theremaybepotentialdif-
culties in ensuring electromagnetic compatibility in non-
industrial environments.
H.F FREQUENCY
• High frequency (H.F.) can interfere with radio
navigation, safety services, computers, and com-
munications equipment
• Have only qualied persons familiar with electronic
equipment perform this installation.
• Theuserisresponsibleforhavingaqualiedelectrician
promptly correct any interference problem resulting
from the installation.
• IfnotiedbytheFCCaboutinterference,stopusingthe
equipment at once.
Have the installation regularly checked and maintained.
Keep high-frequency source doors and panels tight-
ly shut, keep spark gaps at correct setting, and use
grounding and shielding to minimize the possibility of
interference.
DISPOSAL OF ELECTRICAL AND ELECTRONIC
EQUIPMENT.
Do not dispose of electrical equipment together
with normal waste!In observance of European
Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with
national law, electrical equipment that has reached the
end of its life must be collected separately and returned
to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on
approved collection systems from our local representati-
ve. By applying this European Directive you will improve
theenvironmentandhumanhealth!
IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE
FROM QUALIFIED PERSONNEL.
1.1 WARNING LABEL
The following numbered text corresponds to the label
numbered boxes.
B. Driverollscaninjurengers.
C. Welding wire and drive parts are at welding voltage du-
ring operation — keep hands and metal objects away.
1 Electric shock from welding electrode or wiring can kill.
1.1 Wear dry insulating gloves. Do not touch electrode
with bare hand. Do not wear wet or damaged gloves.
1.2 Protect yourself from electric shock by insulating
yourself from work and ground.
1.3 Disconnect input plug or power before working on
machine.
2 Breathing welding fumes can be hazardous to your
health.
2.1 Keep your head out of fumes.
2.2 Use forced ventilation or local exhaust to remove fumes.
2.3 Use ventilating fan to remove fumes.
3 Weldingsparkscancauseexplosionorre.
3.1 Keepammablematerialsawayfromwelding.
3.2Weldingsparkscancauseres.Haveareextingui-
sher nearby and have a watchperson ready to use it.
3.3 Do not weld on drums or any closed containers.
4 Arc rays can burn eyes and injure skin.
4.1 Wear hat and safety glasses. Use ear protection and
button shirt collar. Use welding helmet with correct
shadeoflter.Wearcompletebodyprotection.
5 Become trained and read the instructions before
working on the machine or welding.
6 Do not remove or paint over (cover) label.
9
2 GENERAL DESCRIPTIONS
This welding machine is a power source developed with
inverter technology, suitable for MIG, TIG and MMA weld-
ing.
This welding machine must not be used to defrost pipes.
2.1 EXPLANATION OF TECHNICAL SPECIFICATIONS
This machine is manufactured according to the following
international standards:
IEC 60974-1 / IEC 60974-10 (CL. A) / IEC 61000-3-11 /
IEC 61000-3-12.
No. Serial number. Must be indicated on any re-
quest regarding the welding machine.
Single-phase static transformer-rectier
frequency converter.
MIG Suitable for MIG/MAG welding.
U0. Secondary open-circuit voltage.
X. Duty cycle percentage.
The duty cycle expresses the percentage of
10 minutes during which the welding ma-
chine may run at a certain current without
overheating.
I2. Welding current
U2. Secondary voltage with I2 current
U1. Rated supply voltage.
1~ 50/60Hz Single-phase 50 or 50 Hz power supply.
I1 Max Max. absorbed current at the corresponding
I2 current and U2 voltage.
I1 eff This is the maximum value of the actual cur-
rent absorbed, considering the duty cycle.
This value usually corresponds to the capac-
ity of the fuse (delayed type) to be used as a
protection for the equipment.
IP23S Protection rating for the housing. Grade 3
as the second digit means that this machine
may be stored, but it is not suitable for use
outdoors in the rain, unless it is protected.
S
Suitable for use in high-risk environments.
NOTE:
The equipment has also been designed for use in environ-
ments with a pollution rating of 3. (See IEC 60664).
2.2 PROTECTION DEVICES
2.2.1 Bloch protection
In case of welding machine malfunction, the display
screen A will show the message WARNING to identify the
type of fault. If this message does not disappear when the
machine is switched off and back on, contact the after-
sales service.
2.2.2 Thermal cutout
This appliance is protected by a thermostat which prevents
machine operation whenever acceptable temperatures
are exceeded. In these conditions, the fan continues to
operate and the display screen A shows the message
WARNINGtHinashingmode.
3 CONTROLS LOCATED ON FRONT PANEL.
C
D
B
A
A – DISPLAY SCREEN.
This displays both the welding parameters and all the
welding functions.
10
B - KNOB
Selects and adjusts both the welding functions and
parameters.
C – CENTRALIZED COUPLING
To which the welding torch must be connected.
D – EARTH LEAD
4 CONTROLS LOCATED ON REAR PANEL.
E – GAS PIPE CONNECTION.
F – SWITCH.
Starts and stops the machine
G – MAINS CABLE
F
G
E
5 INSTALLATION AND START-UP FOR MIG WELDING
WITH GAS
Position the welding machine so as to allow the free circulation
of air inside and, as much as possible, prevent metal or other
dusts from penetrating.
The machine must be installed by professional personnel.
All the connections must be performed in compliance
with applicable standards (IEC/CEI EN 60974-9) and with
accident-prevention laws.
Make sure the power supply voltage corresponds to the
welding machine rating.
The protection fuses must be sized according to the details
shown on the technical data plate.
Make sure the earth lead D, inside the reel
compartment, is connected to the negative pole
coming out of the dividing wall.
Alongside the 2 terminals, the polarity is printed in
relief. The positive pole + is that at the top, nearest
to the wire feed motor. The negative pole – is the one
lower down, nearest to the earth lead exit.
Connect the earth lead clamp D to the piece to be welded.
Open the side door. Fit the wire reel according to the
instructions provided below.
REEL FITTING SEQUENCE
NOTE.Duringthettingsequence,theweldingmachine
must be switched off to prevent the moving motor roller
representing a risk for the operator.
Fit the reel on the support inside the compartment as
showning.1.
• The reel must be tted on the support so the wire
unwinds in an anticlockwise direction. It is important
for the wire to be stopped on the reel on the visible
side,seeg.2.Blockthereelonthesupport,asshown
in the illustration.
Make sure the drive roller is correctly positioned
according to the diameter and type of wire used. To
removetheroller,aligntheatpartoftheroller-bearing
pinatthebottom,sothekeycanbettedinsidethe
retentionscrew.Loosenthescrew,removetheroller,t
the roller back on so the race corresponds to the wire
used,seegures3and4.
11
Cut the wire with a well-sharpened tool, keeping it between
yourngerssothatitcannotunwind,insertitinsidethe
plastic pipe exiting from the gear motor and, with the aid
ofanger,alsoinsertitinsidethesteeltubeuntilitcomes
outofthebrassadapter,seegures5-6-7-8.
Close the drive arm, being careful of the wire, which
mustbealignedwiththerollerrace,seeg.9.
Fit the welding torch.
Afterttingthereelandtorch,switchonthemachine,select
the suitable synergic curve, following the instructions given
in the service functions (PROCESS PARAMS) paragraph.
Remove the gas nozzle and unscrew the current nozzle
of the torch. Press the torch button until the wire comes
out. BE CAREFUL to keep your face away from the end
lance while the wire is coming out, screw up the current
nozzleandtthegasnozzle.
Openthecanisteradapterandadjustthegasowto8–
10 l/min.
During welding, the display screen A displays the actual
work current and voltage. The displayed values may be
slightly different to those set. This can depend on numerous
different factors - type of torch, thickness different to
nominal thickness, distance between current nozzle and
the material being welded, and the welding speed. After
welding, the current and voltage values remain stored on
the display A. To display the set values, the handle B will
have to be moved slightly, while, by pushing the torch
button without welding, the display screen A shows the
empty voltage value and a current value of 0.
6 INSTALLATION AND START UP FOR WELDING
WITHOUT GAS.
The operations for preparing the machine for welding are
the same as those previously described, but for this type
of welding, proceed as follows:
Fitareelofuxcoredwireforweldingwithoutgasand
select the adequate synergic curve (E71TGS 0.9mm),
following the instructions described in the “service
functions (PROCESS PARAMS) paragraph.
Fita suitabletorch to theuxcoredwire;because this
wire has no gaseous protection it heats up the end lance
much more.
Fit the wire roller suitable to the 0.9 mm diameter ux
cored wire and the current nozzle on the welding torch.
Connect the terminal of the earth lead, inside the
reel compartment, to the positive pole, while the lead
coming out of the dividing wall must be connected to
the negative pole.
Connect the earth lead clamp to the piece to be
welded.
7 DESCRIPTION OF FUNCTIONS SHOWN ON THE
DISPLAY SCREEN A.
When the machine is switched
on, for a few moments the
display screen A displays: the
article number of the machine,
the version and development
date of the software, and the
release number of the synergic curves.
Immediately after switch-on, the display screen A shows:
The synergic curve used, the welding current, the speed
of the welding wire in metres/min, the welding voltage and
the recommended thickness in mm.
To increase or decrease the welding parameters, simply
adjust by means of knob B. The values all change together
in a synergic way.
To change the welding voltage V, simply press the knob B
for less than 2 seconds. The display screen will show (Arc
Length) an adjustment bar with central 0. The value can
be changed by means of the knob B from -9.9 to 9.9. To
exitfromthefunction,brieypresstheknobB.
By changing the value, once having exited the sub-menu,
alongside the voltage V, an arrow will appear turned
upwards to indicate a higher adjustment of the set value,
while the arrow turned downwards will indicate a lower
adjustment.
7.1 SERVICE FUNCTIONS (PROCESS PARAMS)
SHOWN ON THE DISPLAY SCREEN A.
To access these functions, we must start from the main
display page and press the knob B for at least 2 seconds.
To enter the function, simply select it by means of the
knob B and press it for less than 2 seconds. To return
to the main display page, press the knob B for at least 2
seconds.
The functions which can be selected are:
Synergic curve (Wire Selection).
To choose the synergic curve, by means of the knob
B, it is necessary to select and press on the curve
presented by the display screen A. Simply select the
curve of interest andconrm thechoice by pressing
the knob B for less than 2 seconds.
After pressing the knob B return is made to the previous
display page (PROCESS PARAMS). Inside the menu
(Wire Selection) are a number of curves which cannot
be used, shown by an asterisk. To release these, see
the (Options) function.
Welding mode (Start Mode).
Mode 2T, the machine starts welding when the torch
button is pressed and stops when this is released.
Mode 4T, to start welding, press and release the torch
button. To complete welding, press and release again.
To choose the welding start mode 2T or 4T, select one
of the 2 modes by means of the knob B and press the
knob Bforlessthan2secondstoconrmthechoice.
12
This operation always returns us to the previous display
page (PROCESS PARAMS).
Spot and pause time (Spot).
If we select the spot ON time, the Spot Time function
appears on the display screen. If we select this, we
can adjust it from 0.3 to 25 seconds by means of the
adjustment bar. Besides this function, the display screen
also shows Pause Time. If we select this, by means
of the adjustment bar, we can regulate the pause time
between one welding point or section and another. The
pause time varies between 0 (OFF) and 5 seconds.
To access the Spot Time and Pause Time functions,
press the knob B for less than 2 seconds. Adjustment
is always made by means of the knob B.Toconrm,
simply press it for less than 2 seconds. Once the
choicehasbeenconrmed,returnisalwaysmadeto
the display page (PROCESS PARAMS).
Inductance
Adjustment can vary from -9.9 to +9.9. Factory setting
iszero.Ifthegureisnegative,theimpedancedrops
and the arc becomes harder, while if it increases, the
arc is softer.
To access this function, simply highlight it using the
knob B and press it for less than 2 seconds. The display
screen Ashowstheadjustmentbar.Thegurecanbe
changedandconrmedbypressingtheknobB for less
than 2 seconds.
AUTO burnback
The adjustment can vary from -9.9 to +9.9. Its purpose
is to adjust the length of the wire coming out of the gas
nozzleafterwelding.Apositivegurecorrespondsto
greater wire burning.
Default is Auto.
To access this function, simply highlight it using the
knob B and press it for less than 2 seconds. The display
screen Ashowstheadjustmentbar.Thegurecanbe
changedandconrmedbypressingtheknobB for less
than 2 seconds.
Soft Start AUTO
Adjustment can vary from 0 to 100%. This is the wire
speed expressed in percentage of the speed set
for welding, before the wire touches the piece to be
welded.
This adjustment is important to always obtain good
starts.
Default is Auto.
To access this function, simply highlight it using the
knob B and press it for less than 2 seconds. The display
screen Ashowstheadjustmentbar.Thegurecanbe
changedandconrmedbypressingtheknobB for less
than 2 seconds.
Options LOCK
To access this function, simply highlight it using the
knob B and press it for less than 2 seconds. The display
screen A will show a serial number SN and 8 zeros.
The purpose of this function is to unlock the blocked
synergic curves.
To unlock the curves, instead of the zeros, an
alphanumeric code must be entered. This must be
requested from your dealer, after indicating the serial
number SN.
Once the code has been obtained, simply enter it in
placeofthezeros,Eachletterorgureenteredmustbe
conrmedbybrieypressingtheknobB. After entering
the code, by pressing the knob B for more than 2
seconds, all the curves are unlocked and the display
screen A shows UNLOCK alongside the Options
function.
13
Factory OFF
The purpose is to return the welding machine to the
original default settings.
To access the function, simply highlight it using the
knob B. By pressing this for less than 2 seconds, the
display screen A shows the words OFF and ALL. By
highlighting the word ALLandbrieypressingtheknob
B reset is made and the display screen A shows Factory
Done!!Thisindicatestheresethasbeensuccessful.To
return to the previous display page, simply press the
knob B for more than 2 seconds.
NOTE. For all the functions adjusted by means of the
adjustment bar, the initial default value can be reset.
This operation be performed by pressing the knob B
for more than 2 seconds only once the adjustment bar
appears on the display screen A.
(Arc Length - Spot Time - Pause Time - Inductance,
Burnback – Soft Start).
8 MAINTENANCE
All maintenance jobs must be performed by
professional personnel according to the CEI 26-29
(IEC 60974-4) standard.
8.1 GENERATOR MAINTENANCE
In case of maintenance inside the appliance, make sure
the switch F is in “O” position and that the power supply
cable is disconnected from the mains.
Periodically, also clean the inside of the appliance and
remove any metal dust using compressed air.
8.2 HOW TO PROCEED AFTER MAKING REPAIRS.
After making repairs, always ensure the wires are fully
insulated between the primary side and the secondary
side of the machine. Avoid the wires coming into contact
with moving parts or parts that heat up during operation.
Fit all the clamps back as on the original machine so as to
avoid any contact between the primary and secondary in
case of accidental lead breakage or disconnection.
Alsotthescrewsbackonwiththetoothedwashersas
on the original machine.
72
QUESTA PARTE È DESTINATA ESCLUSIVAMENTE AL PERSONALE QUALIFICATO.
THIS PART IS INTENDED SOLELY FOR QUALIFIED PERSONNEL.
DIESER TEIL IST AUSSCHLIESSLICH FÜR DAS FACHPERSONAL BESTIMMT.
CETTE PARTIE EST DESTINEE EXCLUSIVEMENT AU PERSONNEL QUALIFIE.
ESTA PARTE ESTÁ DESTINADA EXCLUSIVAMENTE AL PERSONAL CUALIFICADO.
ESTA PARTE È DEDICADA EXCLUSIVAMENTE AO PESSOAL QUALIFICADO.
TÄMÄ OSA ON TARKOITETTU AINOASTAAN AMMATTITAITOISELLE HENKILÖKUNNALLE.
DETTE AFSNIT HENVENDER SIG UDELUKKENDE TIL KVALIFICERET PERSONALE.
DIT DEEL IS UITSLUITEND BESTEMD VOOR BEVOEGD PERSONEEL.
DENNA DEL ÄR ENDAST AVSEDD FÖR KVALIFICERAD PERSONAL.
AUTO V TO TMH VMA PROORI VZETAI APOKLEISTIKAV GIA TO EIDIKEUME VNO PROSWPIKO.V
CODIFICA COLORI
CABLAGGIO ELETTRICO
WIRING DIAGRAM
COLOUR CODE
A NERO BLACK
B ROSSO RED
C GRIGIO GREY
D BIANCO WHITE
E VERDE GREEN
F VIOLA PURPLE
G GIALLO YELLOW
H BLU BLUE
K MARRONE BROWN
J ARANCIO ORANGE
I ROSA PINK
CODIFICA COLORI
CABLAGGIO ELETTRICO
WIRING DIAGRAM
COLOUR CODE
L NROSA-NERO PINK-BLACK
M GRIGIO-VIOLA GREY-PURPLE
N BIANCO-VIOLA WHITE-PURPLE
O BIANCO-NERO WHITE-BLACK
P GRIGIO-BLU GREY-BLUE
Q BIANCO-ROSSO WHITE-RED
R GRIGIO-ROSSO GREY-RED
S BIANCO-BLU WHITE-BLUE
T NERO-BLU BLACK-BLUE
U GIALLO-VERDE YELLOW-GREEN
V AZZURRO BLUE
73
74
75
La richiesta di pezzi di ricambio deve indicare sempre:
numero di articolo, matricola e data di acquisto della
macchina, posizione e quantità del ricambio.
When ordering spare parts please always state the ma-
chine item and serial number and its purchase data, the
spare part position and the quantity.
POS DESCRIZIONE DESCRIPTION
01 PANNELLO ALETTATO FINNED PANEL
02 CORNICE FRAME
03 SUPPORTO MANICO HANDLE SUPPORT
04 MANICO HANDLE
05 COPERCHIO COVER
06 CERNIERA HINGE
07 LATERALE MOBILE HINGED SIDE PANEL
08 BLOCCAGGIO LATERALE SIDE LOCKING
09 APPOGGIO REST
10 CORPO ADATTATORE ADAPTOR BODY
11 GHIERA ADATTATORE ADAPTOR RING NUT
12 MOTORIDUTTORE WIRE FEED MOTOR
13 RULLO TRAINAFILO WIRE FEED ROLLER
14 RINFORZO REINFORCEMENT
15 PANNELLO ANTERIORE FRONT PANEL
16 PROTEZIONE IN GOMMA RUBBER PROTECTION
17 MANOPOLA KNOB
18 PRESSACAVO STRAIN RELIEF
19 CURCUITO PANNELLO PANEL CIRCUIT
20 PANNELLO CHIUSURA CLOSING PANEL
POS DESCRIZIONE DESCRIPTION
21 PIANO INTERMEDIO INSIDE BAFFLE
22
DISTANZIALE SUPPORTO
BOBINA
SPACER COIL SUPPORT
23 MOLLA SPRING
24 ANELLO RING
25 RACCORDO FITTING
26 ELETTROVALVOLA SOLENOID VALVE
27 RACCORDO FITTING
28 PANNELLO POSTERIORE BACK PANEL
29 COPERTURA COVER
30 INTERRUTTORE SWITCH
31 CAVO RETE POWER CORD
32 MOTORE CON VENTOLA MOTOR WITH FAN
33 SUPPORTO SUPPORT
34 CIRCUITO DI POTENZA POWER CIRCUIT
35 COPERTURA COVER
36 LATERALE FISSO FIXED SIDE PANEL
37 FONDO BOTTOM
38 DISTANZIALE SPACER
39 CAVO MASSA EARTH CABLE
76
CEBORA S.p.A - Via Andrea Costa, 24 - 40057 Cadriano di Granarolo - BOLOGNA - Italy
Tel. +39.051.765.000 - Fax. +39.051.765.222
www.cebora.it - e-mail: [email protected]
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Cebora MONO STAR MIG 1620/M Manuale utente

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Manuale utente

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