ESD CAN-CBM-DP/DN-CBM-DP PROFIBUS-DP/CAN Gateway PROFIBUS-DP/DeviceNet Gateway Manuale del proprietario

ESD
Marca
ESD
Modello
CAN-CBM-DP/DN-CBM-DP PROFIBUS-DP/CAN Gateway PROFIBUS-DP/DeviceNet Gateway
Tipo
Manuale del proprietario

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CAN-CBM-DP / DN-CBM-DP
Hardware-Manual • Doc.-No.: C.2844/6.21
/
Rev. 1.9
Page 1 of 45
esd electronics gmbh
Vahrenwalder Str. 207 • 30165 Hannover • Germany
http://www.esd.eu
Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68
CAN-CBM-DP
Profibus-DP / CAN-Gateway
DN-CBM-DP
Profibus-DP / DeviceNet-Gateway
Hardware Manual
to Product C.2844.03/.05 and C.2846.02
Hardware-Manual • Doc.-No.: C.2844/6.21
/
Rev. 1.9
CAN-CBM-DP / DN-CBM-DPPage 2 of 45
N O T E
The information in this document has been carefully checked and is believed to be entirely reliable.
esd makes no warranty of any kind with regard to the material in this document, and assumes no
responsibility for any errors that may appear in this document. In particular descriptions and
technical data specified in this document may not be constituted to be guaranteed product features in
any legal sense.
esd reserves the right to make changes without notice to this, or any of its products, to improve
reliability, performance or design.
All rights to this documentation are reserved by esd. Distribution to third parties and reproduction
of this document in any form, whole or in part, are subject to esd’s written approval.
© 2018 esd electronics gmbh, Hannover
esd electronics gmbh
Vahrenwalder Str. 207
30165 Hannover
Germany
Phone: +49-511-372 98-0
Fax: +49-511-372 98-68
E-mail: info@esd.eu
Internet: www.esd.eu
This manual contains important information and instructions on safe and efficient
handling of the module. Carefully read this manual before commencing any work and
follow the instructions.
The manual is a product component, please retain it for future use.
Trademark Notices
CiA® and CANopen® are registered community trademarks of CAN in Automation e.V.
PROFIBUS is a registered trademark of PROFIBUS Nutzerorganisation e.V..
DeviceNet
TM
is a trademark of the Open DeviceNet Vendor Association, Inc (ODVA).
All other trademarks, product names, company names or company logos used in this manual are reserved by their
respective owners.
CAN-CBM-DP / DN-CBM-DP
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Document file: I:\Texte\Doku\MANUALS\CAN\CBM\DP\Englisch\Hardware\CAN-CBM-DP_DN-CBM-DP_Hardwa
re_en_19.wpd
Date of print: 2018-04-16
PCB versions: CPU331 Rev. 1.1
CBM-DP Rev. 1.1
CBMPB Rev. 1.1
Changes in the chapters
The changes in the user’s manual listed below affect changes in the hardware as well as changes in
the description of the facts only.
Version Chapter Changes versus previous version
1.7 1.1 Description of PROFIBUS-DP data range inserted.
1.2 Description of PROFIBUS-DP data range inserted.
1.8
- Safety Instructions and Classification of Warning Messages inserted
1.1, 1.2 Chapter revised
1.3 Note concerning LEDs inserted
2. Chapter “Hardware Installation inserted”
4. Chapter restructured and renamed to “Connector Assignment”
4.1.1 Description of connector inserted
4.4 Safety notes and instructions inserted
4.5 Chapter “Conductor Cross Section”
6. Chapter “Order Information” moved and revised
1.9 3.2 Figure corrected, 100 resistor R126 inserted
4.2 Description of shield potential inserted
Technical details are subject to change without notice.
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Classification of Warning Messages and Safety Instructions
This manual contains noticeable descriptions, warning messages and safety instructions, which you
must follow to avoid personal injuries or death and property damage.
This is the safety alert symbol.
It is used to alert you to potential personal injury hazards. Obey all safety messages and
instructions that follow this symbol to avoid possible injury or death.
DANGER, WARNING, CAUTION
Depending on the hazard level the signal words DANGER, WARNING or CAUTION are used to
highlight safety instructions and warning messages. These messages may also include a warning
relating to property damage.
DANGER
Danger statements indicate a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Warning statements indicate a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
Caution statements indicate a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
Notice statements are used to notify people on hazards that could result in things other than personal
injury, like property damage.
NOTICE
This NOTICE statement contains the general mandatory sign and gives information that
must be heeded and complied with for a safe use.
INFORMATION
INFORMATION
Notes to point out something important or useful.
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Safety Instructions
When working with CBM-DP modules follow the instructions below and read the manual
carefully to protect yourself and the CBM-DP module from damage.
Do not use damaged or defective cables to connect the CBM-DP module and follow the CAN
wiring hints in chapter: ”Correct Wiring of Electrically Isolated CAN Networks” .
In case of damages to the device, which might affect safety, appropriate and immediate
measures must be taken, that exclude an endangerment of persons and domestic animals and
property. .
Current circuits which are connected to the device have to be sufficiently protected against
hazardous voltage (SELV according to EN 60950-1).
The CBM-DP module may only be driven by power supply current circuits, that are contact
protected. A power supply, that provides a safety extra-low voltage (SELV or PELV)
according to EN 60950-1, complies with this conditions.
Do not open the housing of the CBM-DP module.
The CBM-DP module has to be securely installed before commissioning.
Never let liquids get inside the CBM-DP module. Otherwise, electric shocks or short circuits
may result.
Protect the CBM-DP module from dust, moisture and steam.
Protect the CBM-DP module from shocks and vibrations.
The CBM-DP module may become warm during normal use. Always allow adequate
ventilation around the CBM-DP module and use care when handling.
Do not operate the CBM-DP module adjacent to heat sources and do not expose it to
unnecessary thermal radiation. Ensure an ambient temperature as specified in the technical
data.
DANGER
Hazardous Voltage - Risk of electric shock due to unintentional contact with
uninsulated live parts with high voltages inside of the system into which the CBM-DP
module is to be integratred.
All current circuits which are connected to the device have to be sufficiently
protected against hazardous voltage (SELV according to EN 60950-1).
Ensure the absence of voltage before starting any electrical work
NOTICE
The CBM-DP-module shall not be connected to a DC power supply network without
protection against surge voltage.
Use an external overvoltage protection.
Qualified Personnel
This documentation is directed exclusively towards qualified personnel in control and automation
engineering. The installation and commissioning of the product may only be carried out by qualified
personnel, which is authorized to put devices, systems and electric circuits into operation according to
the applicable national standards of safety engineering.
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Intended Use
The intended use of the CAN-CBM-DP is the operation as PROFIBUS-DP/CAN-Gateway.
The intended use of the DN-CBM-DP is the operation as PROFIBUS-DP/DN-Gateway
The esd guarantee does not cover damages which result from improper use, usage not in accordance
with regulations or disregard of safety instructions and warnings.
The CBM-DP module is intended for indoor installation only.
The operation of the CBM-DP in hazardous areas, or areas exposed to potentially explosive
materials is not permitted.
The operation of the CBM-DP for medical purposes is prohibited.
Service Note
The CBM-DP does not contain any parts that require maintenance by the user. The CBM-DP does not
require any manual configuration of the hardware. Unauthorized intervention in the device voids
warranty claims.
Remove all cables before cleaning. Clean the device with a lint-free cloth. Cleaning agents or solvents
are not suitable.
Disposal
Devices which have become defective in the long run have to be disposed in an appropriate way or have
to be returned to the manufacturer for proper disposal. Please, make a contribution to environmental
protection.
Typographical Conventions
Throughout this manual the following typographical conventions are used to distinguish technical terms.
Convention Example
File and path names /dev/null or <stdio.h>
Function names open()
Programming constants NULL
Programming data types uint32_t
Variable names Count
Number Representation
All numbers in this document are base 10 unless designated otherwise. Hexadecimal numbers have a prefix of 0x.
For example, 42 is represented as 0x2A in hexadecimal.
Contents
Page
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1. Overview .................................................................9
1.1 Module Description CAN-CBM-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Module Description DN-CBM-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 Front View with Connectors and Coding Switches . . . . . . . . . . . . . . . . . . . . . . . 11
1.4 Summary of Technical Data.........................................12
1.4.1 General Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.2 Microcontroller Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.3 CAN/DeviceNet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4.4 Profibus-DP Interface...................................14
1.4.5 Serial Interface........................................14
2. Hardware Installation .....................................................15
3. Circuit Description ........................................................16
3.1 CAN/DeviceNet Circuit............................................16
3.1.1 Interface Circuit .......................................16
3.2 Profibus-DP Circuit...............................................18
3.3 Serial Interface ..................................................19
3.3.1 Configuration.........................................19
3.3.2 Connection of Various Serial Interfaces . . . . . . . . . . . . . . . . . . . . . 20
3.4 Function of Coding Switches........................................23
4. Connector Assignments .....................................................24
4.1 CAN/DeviceNet (X400) ...........................................24
4.1.1 CAN-CBM-DP: CAN-Bus (X400, 5-pin Combicon Style) . . . . . . . 24
4.1.2 DN-CBM-DP: DeviceNet (X400, 5-pin Combicon Style) . . . . . . . . 25
4.2 Profibus-DP Interface (X100-CBMPB, 9-pin DSUB female) . . . . . . . . . . . . . . . . 26
4.3 Serial Interface (X100) ............................................27
4.3.1 RS-232 Interface (X100-SIO331, 9-pin DSUB male) . . . . . . . . . . . 27
4.3.2 RS-422 Interface (X100-SIO331, 9-pin DSUB male) . . . . . . . . . . . 29
4.3.3 RS-485 Interface (X100-SIO331, 9-pin DSUB male) . . . . . . . . . . . 30
4.3.4 TTY-passive Interface (X100-SIO331, 9-pin DSUB male) . . . . . . . 31
4.3.5 TTY-active Interface (X100-SIO331, 9-pin DSUB male) . . . . . . . . 32
4.4 Voltage Supply (X101, UEGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.5 Conductor Connection/Conductor Cross Sections . . . . . . . . . . . . . . . . . . . . . . . . 34
5. Correct Wiring of Electrically Isolated CAN Networks ............................35
5.1 Standards concerning CAN Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Light Industrial Environment (Single Twisted Pair Cable) . . . . . . . . . . . . . . . . . . 36
5.2.1 General Rules.........................................36
5.2.2 Cabling .............................37
5.2.3 Branching............................................37
5.2.4 Termination ..........................................37
5.3 Heavy Industrial Environment (Double Twisted Pair Cable) . . . . . . . . . . . . . . . . . 38
5.3.1 General Rules.........................................38
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5.3.2 Device Cabling........................................39
5.3.3 Branching............................................39
5.3.4 Termination ..........................................39
5.4 Electrical Grounding ..............................................40
5.5 Bus Length .....................................................40
5.6 Examples for CAN Cables..........................................41
5.6.1 Cable for Light Industrial Environment Applications (Two-Wire) . . 41
5.6.2 Cable for Heavy Industrial Environment Applications (Four-Wire)
...............................................41
6. CAN Troubleshooting Guide ................................................42
6.1 Termination ....................................................42
6.2 Electrical Grounding ..............................................43
6.3 Short Circuit in CAN Wiring ........................................43
6.4 CAN_H/CAN_L Voltage ..........................................43
6.5 CAN Transceiver Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.6 Support by esd ..................................................44
7. Order Information .........................................................45
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1. Overview
This manual describes the hardware of the CAN-interface CAN-CBM-DP and the hardware of the
DeviceNet-interface DN-CBM-DP module together. Differences are noted.
1.1 Module Description CAN-CBM-DP
Figure 1: Block-circuit diagram of the CAN-CBM-DP module
By means of the module CAN-CBM-DP any Profibus-DP master can be connected to a CAN network.
The DP/CAN gateway acts like a slave I/O component on the DP-bus, with a total of up to 300 bytes
input and output data. Maximum 240 bytes of the total of 300 bytes can be used as input data (with 60
byte output data) or maximum 240 bytes can be used as output data (with 60 bytes input data).
The module operates internally with a 68331 micro controller, which buffers the CAN and Profibus DP
data into the local SRAM. The firmware and configuration data are kept in the Flash EEPROM.
Parameters are stored by means of a serial EEPROM.
The ISO 11898-compliant CAN interface allows a maximum data-transfer rate of 1 Mbit/s. The
Profibus-DP slave interface automatically recognizes all usual bit rates up to 12 Mbit/s.The DP interface
as well as the CAN interface are electronically insulated by optocouplers and DC/DC converters. CAN
is connected by means of a 5-pin screw/plug connector in Combicon design. According to standard, the
DP interface is equipped with a 9-pin female DSUB connector.
The CAN-CBM-DP can be configured with a PROFIBUS-tool as for example the SIMATIC Manager
S7 or the TIA Portal.
The module comes with a serial interface (default: RS-232) for servicing and configuration. It is
connected by means of a DSUB9 connector.
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1.2 Module Description DN-CBM-DP
Figure 2: Block-circuit diagram of the DN-CBM-DP module
The module DN-CBM-DP can link any Profibus-DP master to DeviceNet. The DN-CBM-DP gateway
acts like a slave I/O component on the DP-bus, with a total of up to 312 bytes input and output data.
Maximum 244 bytes of the total of 312 bytes can be used as input data (with 68 byte output data) or
maximum 244 bytes can be used as output data (with 68 bytes input data).
The module operates internally with a 68331 micro controller, which buffers the DN and Profibus DP
data into the local SRAM. The firmware and configuration data are kept in the Flash EEPROM.
Parameters are stored by means of a serial EEPROM.
The DeviceNet interface is designed according to the DeviceNet Specification Rev.2.0. All DeviceNet
bit rates are supported.
The Profibus-DP slave interface automatically recognizes all usual bit rates up to 12 Mbit/s. The DP
interface as well as the DeviceNet interface are electronically insulated by optocouplers and DC/DC
converters.
The DeviceNet is connected by means of a 5-pin screw/plug connector in Combicon design. According
to standard, the DP interface is equipped with a 9-pin female DSUB connector.
The DN-CBM-DP can be configured with a PROFIBUS-tool as for example the SIMATIC Manager
S7 or the TIA Portal.
The module has a serial interface (default: RS-232) for servicing and configuration. It is connected by
means of a male DSUB9.
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1.3 Front View with Connectors and Coding Switches
Figure 3: Position of connectors and control elements
Figure 4: Internal module structure with PCB designations and connector names
(Figure without connector for supply voltage)
INFORMATION
The LEDs are described in detail in the software manuals of the modules.
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1.4 Summary of Technical Data
1.4.1 General Technical Data
Supply voltage
Nominal voltage 24 V/DC ±10%,
Current (at 20°C): max. 125 mA
(+20 mA in TTY operation of serial
interface)
Connectors
X100-SIO331 (DSUB9, male) - serial interface
X100-CBMPB (DSUB9, female) - Profibus-DP-interface
X101 (6-pin screw connector UEGM) -
24V-voltage supply
X400 (Phoenix Contact connector, 5-pin
MSTB2.5/5-5.08) - CAN or DeviceNet
Temperature range 0...50 C ambient temperature
Humidity max. 90%, non-condensing
Case dimensions
(W x H x D)
Width: 40 mm, height: 85 mm, depth: 83 mm
(including hat rail mounting and jutted out connectors DSUB9,
without CAN/DeviceNet connectors)
Weight approx. 200 g
Table 1: General data of the CAN-CBM-DP and DN-CBM-DP
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1.4.2 Microcontroller Circuit
Microcontroller 68331
Memory SRAM: 128 k x 16 Bit (optional 512 k x 16 Bit)
Flash-EPROM: 128 k x 8 Bit
EEPROM: serial I²C-EEPROM (1024 k x 8 Bit)
Debug interface for service and programming
Table 2: Microcontroller circuit
1.4.3 CAN/DeviceNet Interface
Number of interfaces CAN-CBM-DP: 1 x CAN
DN-CBM-DP: 1 x DeviceNet
Connection 5-pin Phoenix Contact connector MSTB2.5/5-5.08
CAN controller SJA1000,according to ISO 11898-1 (CAN 2.0A/B)
Electrical insulation of CAN
interface from other circuits via optocouplers and DC/DC converters (CAN-CBM-DP)
Physical Layer CAN
(CAN-CBM-DP) Physical Layer according to ISO 11898-2,
transmission rate programmable from 10 kbit/s to 1 Mbit/s
Physical Layer DeviceNet
(DN-CBM-DP) Physical Layer according to DeviceNet specification Rev. 2.0,
bit rate: 125 kbit/s, 250 kbit/s, 500 kbit/s
Bus termination A terminating resistor has to be set externally, if required
Table 3: Data of CAN/DeviceNet interface
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1.4.4 Profibus-DP Interface
Number of Profibus-DP
interfaces 1x Profibus-DP
Connection 9-pin DSUB female
DP controller Siemens Profibus Controller SPC3, DP-Slave
Electrical insulation of
Profibus-DP from other circuits via optocouplers and DC/DC converters
Physical Layer RS-485
Table 4: Data of Profibus-DP interface
1.4.5 Serial Interface
Controller 68331
Interface Standard: RS-232
Options: RS-422, RS-485, TTY active/passive
Connection 9-pin DSUB male
Table 5: Data of serial interface
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2. Hardware Installation
To put the CAN/DN-CBM-DP into operation, please follow the installation notes.
Step Procedure see
page
Read the safety instructions at the beginning of this document carefully, before
you start with the hardware installation! 5
DANGER
Hazardous Voltage - Risk of electric shock due to unintentional contact with
uninsulated live parts with high voltages inside of the system into which the
CBM-DP module is to be integrated.
All current circuits which are connected to the device have to be
sufficiently protected against hazardous voltage (SELV according to EN
60950-1) before you start with the installation.
Ensure the absence of voltage before starting any electrical work.
NOTICE
The CBM-DP module shall not be connected to a DC power supply network
without protection against surge voltage.
Use an external overvoltage protection.
1 Mount and connect the CBM-DP module and connect the interfaces (Power
supply, CAN or DeviceNet, PROFIBUS-DP). 11
2 Please note that the CAN bus has to be terminated at both ends!
esd offers special T-connectors and termination connectors for external
termination.
Additionally the CAN_GND signal has to be connected to earth at exactly one
point in the CAN network.
For details please read chapter “Correct Wiring of Electrically Isolated CAN
Networks”.
Any CAN node that does not support a galvanic isolation represents the
equivalent of a Ground (GND) connection.
35
3 Turn on the 24 V-power supply voltage of the CBM-DP module. -
Circuit Description
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3. Circuit Description
3.1 CAN/DeviceNet Circuit
3.1.1 Interface Circuit
The CAN-CBM-DP module is equipped with an ISO 11898-compliant CAN interface, the DN-CBM-
DP with a DeviceNet interface. The same connector in Combicon design is used for the two types, the
assignment of the connector, however, differs. The following figures show both interfaces.
Figure 5: Circuit of CAN interface CAN-CBM-DP
Circuit Description
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Figure 6: Circuit of DeviceNet interface DN-CBM-DP
Circuit Description
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3.2 Profibus-DP Circuit
*)... The 100 resistor R126 is equipped from serial number IS....
Figure 7: Circuit of Profibus-DP interface
NOTICE
The terminating resistors of the Profibus-DB networks have to be connected externally
(see EN 50 170)!
Circuit Description
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3.3 Serial Interface
3.3.1 Configuration
The physical interface of the serial configuration interface can be configured as an RS-232, RS-422, RS-
485, TTY-active or TTY-passive interface. For RS-232 operation an RS-232A driver component is used
and for the other interfaces piggy-backs are used.
The serial interface is controlled by the 68331. The bit rate of the interface can be set by parameters.
For each interface type (RS-232, RS-422, RS-485, TTY) a bit rate of up to 38.4 kbit/s is supported.
The following bit rates can be set by means of the software. The values in the second column show the
actual bit rates, which result from the controller-internal conversion.
Bit rate (set value)
[bit/s] Bit rate (actual value)
[bit/s]
38,400
19,200
9,600
4,800
2,400
1,200
600
300
38,462
19,231
9,615
4,808
2,404
1,199
600.2
299.9
Table 6: Adjustable bit rates
Circuit Description
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3.3.2 Connection of Various Serial Interfaces
Below the wiring of the serial interfaces is shown. The figures are used to explain the terms for the
signals used in the appendix. In the appendix you can also find the circuit diagrams of the various
available piggy-backs.
The signal terms are exemplary for the connection of the CBM-DP as transmitter (terminal DTE).
3.3.2.1 The RS-232 Interface
The input signals CTS, DSR and DCD are not evaluated by the CAN-CBM-DP and DN-CBM-DP!
Figure 8: Connection diagram for RS-232 operation
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ESD CAN-CBM-DP/DN-CBM-DP PROFIBUS-DP/CAN Gateway PROFIBUS-DP/DeviceNet Gateway Manuale del proprietario

ESD
Marca
ESD
Modello
CAN-CBM-DP/DN-CBM-DP PROFIBUS-DP/CAN Gateway PROFIBUS-DP/DeviceNet Gateway
Tipo
Manuale del proprietario
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