/PERATOR@S MANUAL
GB
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4RANSLATION OF THE ORIGINAL /PERATING -ANUAL
Ihre / Your / Votre • Masch.Nr. • Fgst.Ident.Nr.
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Important information concerning Product
Liability.
According to the laws governing product liability, the manufacturer and dealer are obliged to hand the
operating manual to the customer at the time of sale, and to instruct them in the recommended operating,
safety, and maintenance regulations. Confirmation is necessary to prove that the machine and operating
manual have been handed over accordingly.
For this purpose,
- document A is to be signed and sent to Pöttinger,
- document B remains with the dealer supplying the machine,
- and the customer receives document C.
In accordance with the laws of product liability, every farmer is an entrepreneur.
According to the laws of product liability, property damage is damage caused by a machine and not to
it. An excess of Euro 500 is provided for such a liabilioty.
In accordance with the laws of product liability, entrepreneurial property damages are excluded from
the liability.
Attention! Should the customer resell the machine at a later date, the operating manual must be given
to the new owner who must then be instructed in the recommended regulations referred to herein.
GB Dear Farmer
You have just made an excellent choice. Naturally we are very happy
and wish to congratulate you for having chosen Pöttinger. As your
agricultural partner, we offer you quality and efficiency combined with
reliable servicing.
In order to assess the spare-parts demand for our agricultural machines
and to take these demands into consideration when developing new
machines, we would ask you to provide us with some details.
Furthermore, we will also be able to inform you of new developments.
Dokument D
GB-0600 Dokum D Anbaugeräte
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
T Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating
devices at hand.
T Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.
T Tyres checked re. correct pressure.
T Wheel nuts checked re. tightness.
T Drive shaft cut to correct lenght.
T *VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK
T Fitting to tractor carried out: to three-point linkage
T Trial run carried out and no defects found.
T Functions explained during trial run.
T Pivoting in transporting and operating position explained.
T Information given re. optional extras.
T Absolute need to read the operating manual indicated.
Please check. X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR
PRODUCT DELIVERY
GB
In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.
For this purpose please do the following:
- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at
- document B stays with the specialist factory delivering the machine.
- document C stays with the customer.
- 4 -
TABLE OF CONTENTS GB
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CE sign
The CE sign, which is affixed by the
manufacturer, indicates outwardly that
this machine conforms to the engineering
guideline regulations and the other relevant
EU guidelines.
EU Declaration of Conformity
By signing the EU Declaration of Conformity, the manufacturer declares
that the machine being brought into service complies with all relevant
safety and health requirements.
Observe Safety Hints in the supplement!
Meaning of warning signs
Never reach into the crushing danger area as long
as parts may move.
Do not enter rotor area while driving motor is
running.
495.173
Stay clear of swinging area of implements
Table of contents
CE sign .............................................................................................4
Meaning of warning signs ................................................................4
Hitching of machines with three point linkage .................................5
Locking the headstock during use on roads and when lowering ....5
Connecting hydraulic system to the tractor .....................................5
Lowering the rotary tedder ...............................................................7
Cleaning of machine parts ...............................................................8
Parking in the open ..........................................................................8
Winter storage ..................................................................................8
Safety hints: ......................................................................................9
Adjustment of rotor inclination .........................................................9
Tine inclination .................................................................................9
Driving on public roads: ...................................................................9
Telescopic upper link ......................................................................10
Conversion from working to transport position ..............................11
Locking the headstock during use on roads .................................11
Warning plates ................................................................................12
Conversion from transport to working position ..............................14
Attention! The order of operation must be adhered to ...................14
General guidelines for working with the machine ..........................15
Operating on slopes .......................................................................15
Shock absorbtion struts .................................................................15
Adjustment .....................................................................................15
Setting lower link: .........................................................................15
Tractor control device (ST) .............................................................15
Clearing field edges (border tedding) to the left or to the right ......16
Tine adjustment ..............................................................................17
Absteckpositionen für Aushebezylinder .........................................18
Maintenance and servicing ............................................................19
Intake transmission ........................................................................19
Changing tines ...............................................................................19
Gas container .................................................................................19
Alteration of gas container pressure ..............................................19
Technical data ................................................................................20
The defined use of the rotary tedder ..............................................20
Position of Vehicle Identification Plate ...........................................20
Supplement ....................................................................................21
Recommendations for work safety ...............................................23
DRIVESHAFT .................................................................................. 24
Lubrication chart ............................................................................25
Lubricants .......................................................................................27
Fitting optional extras .....................................................................29
Combination of tractor and mounted implement ...........................30
Important! Additional Information ...................................................30
HITCHING GB
'" !NBAU? - 5 -
Hitching of machines with three point linkage
Safety hints:
see supplement-A1 points 7.), 8a. - 8h.)
1. Pinning the machine to the three point linkage.
2. Fix the hydraulic lower link (4) in such a way that the machine
cannot swing out sideways.
3. Push in the support foot (5) and secure.
- Before using for the first time, the length of the drive shaft must be
checked and adjusted if necessary (see also supplement B "Drive
shaft adaption").
Connecting hydraulic system to the tractor
For reasons of accident prevention the p.t.o. must
be switched off and the rotors must come to a stand
still before raising the side rotors.
4$
Locking the headstock during use on
roads and when lowering
For transport the headstock (SB) must be locked using a lock nut.
A = working position
B = transport position
Important!
Only reposition the lock pin when the machine is in the raised
position.
Release rope
- Run rope (S) into tractor
cabin.
HITCHING GB
'" !NBAU? - 6 -
Connecting hydraulic system to the tractor
For reasons of accident prevention the p.t.o. must
be switched off and the rotors must come to a stand
still before raising the side rotors.
- Only connect hydraulic system to the tractor when stopcock is
closed (position A).
Note
• Hydraulic line L1 is available in every model.
• For machines with hydraulic wheel adjusting equipment it is
necessary to have a second simple functioning hydraulic connection
on the tractor. The two-way stopcock (H2) is connected to this.
• If the tractor only has one hydraulic connection, then instead
of a two-way stopcock (H2), a three-way stopcock (order no.
445.059) and the plug (order no. 448.051) which goes with it can
be fitted.
This means any individual hydraulic circuit can be selected.
With this connection variation, the backflow choke
valve (D) may not be removed.
Position A: Stopcock closed.
Position E1: Swivelling of outer rotors.
Position E2: Swivelling of wheels.
TD12/93/15
,
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TD12/93/14
445.059
448.051
,
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- 7 -
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'" !BSTELLEN?
GB
Lowering the rotary tedder
The machine can be lowered both from the working position and from
the transport position.
Danger of tipping
Park the machine on firm, level ground.
If the ground is soft then the area where the support foot is
to stand must be appropriately increased using a suitable
aid (e.g. wooden board).
Move support stands to the support position and secure
• Front support stand
• Rear support stand
Attention!
Use both support stands (otherwise danger of
tipping).
- Unpin bolt on the slewing headstock (SB) in position B.
Important!
Only reposition bolts when the
machine is in the raised po-
sition.
- Lower the machine with the
tractor hydraulic system and
place on support foot.
- Pull off drive shaft and rest on
support.
Do not rest drive shaft on safety
chain!
- Close stopcock (position A).
- Unhitch machine from tractor.
- Remove hydraulic cables.
- 8 -
,/7%2).' 4(% -!#().%
'" !BSTELLEN?
GB
Cleaning of machine parts
Attention! Do not use high-pressure washers for the cleaning
of bearing- and hydraulic parts.
- Danger of rust!
- After cleaning, grease the machine according to the lubrication
chart and carry out a short test run.
- Cleaning with too high pressure may do damage to var-
nish.
Parking in the open
When parking for longer periods in the open, clean plunger rods
and then coat with grease.
#HECK WHEN PARKING
• So that rain water can run off unhindered, the
holes " W" must not be blocked.
&%44
7
4$
Winter storage
- Thoroughly clean machine before storage.
- Put up protection against weather.
- Protect exposed parts from rust.
- Lubricate all greasing points according to lubrication chart.
- Park machine with liftet rotors, which will protect plunger from
rust.
- 9 -
'" 6/2%).34%,,5.'%.
GB
ADJUSTMENTS BEFORE OPERATION
Adjustment of rotor inclination
Running axles can be adjusted to different settings at the gearing
(A)
1 setting = 1° alteration to rotor inclination).
A lot of fodder = greater angle
Not much fodder = smaller angle
Tine inclination
It is also important that tine inclination is
correct (see chapter "USE").
33
4$
2
Safety hints:
All work in the immediate area of the rotors may only be carried out when the p.t.o. is
switched off.
Caution!
Do not enter rotor area while driving motor is running.
495.173
Driving on public roads:
• Observe the official regulations of your country.
• Travelling on open roads may only be carried out as described in
chapter "Transport position".
Hydraulic lower link
- Fix the hydraulic lower link (4) in such a way that the machine
cannot swing out sideways.
GB
TRANSPORT POSITION
'" 4RANSPORT? - 10a-
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Driving on public roads
3AFETY 0RECAUTION
#HANGING FROM WORKING POSITION TO TRANSPORT POSITION
IS ONLY TO BE CARRIED OUT ON EVEN lRM GROUND
Only transport the machine in the transport position!
Telescopic upper link
Important!
Always lock the telescopic upper link (transport position)
- when the rotor units are swung up in the transport position
- when the implement has been lifted with the tractor‘s lifting gear
- when travelling on roads
Otherwise danger of tipping exists!
Attention!
Only transport
the machine in
the transport
position!
Attention!
Always lock the
telescopic upper
link. Otherwise
danger of tipping
exists!
GB
TRANSPORT POSITION
'" 4RANSPORT? - 11a-
For safety reasons, turn off drive shaft and
wait for rotor to stop completely.
- Make sure that swivel area is free and that nobody is
standing in the danger area.
- Stopcock opened
(position E)
Attention!
The order of operation must be adhered
to.
1. The implement must stand on the ground on the two
centre wheels.
2. Pull rope (S). The stop function is raised.
3. Outer rotors are swivelled up into transport position
by operating servo-valve (ST).
4. Release rope during swivelling procedure so that
locking hooks can engage.
- Close stopcock
(position A).
!TTENTION
#HECK WHETHER THE LOCKING HOOKS ARE
LOCKED INTO POSITION CORRECTLY
Locking the headstock during use on roads
For transport the headstock (SB) must be locked using
a lock nut.
B = transport position
TD48/91/3
Conversion from working to transport position
Important!
Only reposition
the lock pin when
the machine is
in the raised
position.
Warntafeln
Tableau de signalisation
Warning plates
Einzelteile
siehe Ersatzteilliste.
Pièces détachée voir liste des pièces de re-
change.
For single parts see spare parts list.
"%,%5#(45.' $&'" - 12 -
BELEUCHTUNG
ECLAIRAGE
REMOVABLE LIGHTNING
"%,%5#(45.' $&'" - 13 -
"%,%5#(45.'
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2%-/6!",% ,)'(4.).'
WORKING POSITION
- 14 -
'" !2"%)4334%,,5.'
GB
Conversion from transport to working position
Safety Precaution!
Changing from working position to transport position is only to be
carried out on even, firm ground.
- Stopcock opened (position E)
- Make sure that the swivelling area is free
and that no one is in danger.
Attention! The order of operation must be adhered to
When converting to working position (tedding position):
1. Firstly, lower the whole implement to the ground using the tractor's lifting gear. The
implement must stand on the ground on the two centre wheels with the outer rotors
still swivelled up.
2. Only now can the outer rotors be swivelled down into the working position.
Position servo-valve (ST) briefly at "lift" and simultaneously pull on rope (S).
In so doing, mechanical locks are eased.
3. Position tractor's servo-valve (ST) at "lower". The rotor is swivelled down to working
position.
4. Pin the bolts on the slewing headstock (SB) into position A.
Important!
Only reposition bolts when the machine is in the raised position.
53%
- 15 -
'" %INSATZ?
GB
General guidelines for working
with the machine
All work in the immediate area of the rotors may
only be carried out when the p.t.o. is switched off.
#AUTION
$O NOT ENTER ROTOR AREA WHILE DRIVING MOTOR
IS RUNNING
- Choose the speed of travel so that all crops are
picked up thoroughly.
- In cases of overloading, shift down one gear.
4HREEPOINT SLEWING HEADSTOCK "type N"
- Lift three point follower machine before going around
sharp bends and when reversing.
Beware!
Machine swings automatically back to
central position when lifted and is locked
into position. Take care that the swinging
machine does not endanger anybody
and does not hit solid obstacles. When
lowering the machine the locking devise
is automatically lifted.
Operating on slopes
4AKE NOTE -ACHINE WITH THREEPOINT SLEWING HEADSTOCK "type N"
If the implement is being raised by the lifting gear whilst travelling in a curve, the
implement swings automatically into the central position. If working on slopes
this can lead to dangerous situations,
partly due to the balance weight of the
implement (tipping, slipping, material
breakage etc.).
The function of the shock absorbtion
struts is to allow the swinging procedure
to be executed slowly and continuously,
not in jerks and jolts.
Shock absorbtion struts
/PTIONAL EXTRA
Shock absorbtion struts (D) are recommended for work
on slopes as they increase travel safety.
!DJUSTMENT
By turning the hexagonal nut (SK) the initial tension
of the disk spring and, with that, the pressure on the
friction elements (R) on the rod can be altered.
6ARIATION
STANDARD EQUIPMENT
Adjustment
- Adjust length of upper link
(9) so that rotors are inclined
forward and spring tines
lightly touch the ground (see
chapter "Adjustment of rotor
inclination" also). Check upper
link (9) adjustment regularly
during work operation.
Setting lower link:
- Tractor's lower link (U) must
be set so that there is no
sideways play in order to
prevent tedder from swinging
back and forth.
Tractor control device (ST)
- Put tractor control device (ST) into "free gear"
(floating position or "lower").
In this way the rotors adapt to uneven ground.
495.173
3+
4$
53%
- 16 -
'" %INSATZ?
GB
Clearing field edges (border tedding) to the left or to the right
Clearing field edges can be carried out by swinging the runner wheel.
1.) Swinging of a single runner wheel on machines without central adjusting
equipment
- Press down the adjusting lever (7).
- Swing the wheels to the right or to the left.
- Lock the adjusting lever into the desired position.
2.) Swinging the runner wheel hydraulically on machines
with central adjusting equipment
- Open stopcock (position E with two-way stopcock).
Position E1 when using a three-way stopcock (see also chapter
"HITCHING").
- Operate servo-valve on the tractor.
To swing the runner wheel left move servo-valve to "lift" position. To
swing runner wheel right move servo-valve to "lower" position.
3.) Swinging the runner wheel mechanically on machines
with central adjusting equipment
- Release locking bolts by pulling the rope (S).
- Turn the tractor wheels in the direction of the field edge and drive
forward at the same time. The machine's runner wheels swing in
the opposite direction.
- Let go of the rope (S) and make sure that the locking bolts are
correctly engaged.
Note
The slanting axles make border tedding possible with the three point machines. In this working position
the swivel area (9) is used to its full extent.
When driving around bends away from the edge of the field or at the end of the field, the machine must
therefore be lifted.
Attention!
The machine swings back into the central position.
53%
- 17 -
'" %INSATZ?
GB
Tine adjustment
Tine position can be altered by turning the tine carrier (80).
• Position "S1"
Standard position (ex factory)
• Position "S2"
For use under difficult conditions, e. g. with very dense, awkward
forage. This tine position increases the strewing action.
• Direction of rotation "R"
Be aware of this when installing tines.
3
3
4$
2
4$
53%
- 18 -
'" %INSATZ?
GB
Pinning positions for lifting cylinder
From 2006 model:
A second pinning position has been added to
mainframe.
Position 1
- This position enables rotor to adapt better to the ground
(swivel range is increased approx. 200 mm)
- therefore less ground clearance in the pre turn-over
position
Position 2
- More ground clearance in the pre turn-over position
- therefore less ground adaptation when operating.
Maintenance and servicing
In order to keep the machine in good condition even after a longer
period of operation, please observe the following notes:
- After the first hours of operation, tighten all screws.
In particular the tine connections (12 kpm), the tine bar connections
(9 kpm) and the slewing headstock connections should be
checked.
- Always keep the stipulated air pressure in the tyres.
- Grease the lubrication points in accordance with the regulation (see
lubrication schedule).
Grease the lubrication nipples with universal grease after every 20
hours of operation.
- Before leaving the machine over winter, oil all the joints well and
grease all bearings.
Intake transmission
The intake transmission runs in oil which must be
renewed or added to after every year of operation:
- Pour gear lubricant oil into the intake
transmission (see enclosure on fuel
regulation).
Changing tines
- Remove broken tine after loosening the hexagonal nut and fit new
tine.
- For correct fitting observe the direction of the rotors!
- Tighten hexagonal screw with 12 daNm (= 12 kpm).
- Fit the safety shackle correctly (longer side (6) outside)!
Gas container
"EWARE
No welding, soldering or mechanical works of any kind may
be carried out on the container.
Note
• According to manufacturer's
information all gas
containers have a slight
pressure drop after a certain
amount of time.
• The gas loss (nitrogen)
amounts to 2-3 % per
year.
• After 4-5 years it is
recommended that
container pressure be
checked and if necessary
corrected.
Alteration of gas container pressure
4HIS WORK MAY ONLY BE CARRIED
OUT BY CUSTOMER SERVICE OR A
SPECIALIST
)N ORDER TO REDUCE OR INCREASE
THE PRESSURE IN THE GAS CONTAINER
A SPECIAL lLLING AND CHECKING
DEVICE IS NECESSARY
Pressure in the gas container: 80 bar Nitrogen (N).
4$
Drehrichtung
direction of rotation
KPM
MAINTENANCE
GB
- 19 -
'" 7ARTUNG?
TECHNICAL DATA GB
- 20 -
0400_GB-Techn. Daten_219
A. Pöttinger Maschinenfabrik Ges. m. b. H. A-4710 Grieskirchen Oberösterreich
Modell
Ges.Gew
Type
Masch.Nr.
HIT 81 N/ HIT 81 NZ (Type ZK 219)
Number of rotors .................................................................... 8
Tine arms per rotor ................................................................. 5
Working width ................................................................ 7,70 m
Machine width in working position ................................. 7,81 m
Transport width - folded up ........................................ ca. 3,0 m
Parking height ........................................................... ca. 3,7 m
Working length ................................................................. 1,8 m
Transport length .............................................................. 1,8 m
Weight (kg) .................................................................. ca. 960
Required power ......................................................... ab 30 kW
P.t.o. drive shaft ............................................. W 104-1010-LS4
Overload safeguard ....................................................1200 Nm
P.t.o. speed max. rpm ......................................................... 540
Tyres at the rotors ............................................... 15x220/50-6
Highest permitted speed ............................................. 30 km/h
Permanent Sound Emmission Level ...................... 71,3 dB(A)
All data subject to revision.
Position of Vehicle Identification Plate
The factory number (Masch.-Nr.) is imprinted on the accompanying
Vehicle Identification Plate (as shown) and on the frame. Guarantee
issues and further inquiries cannot be processed without the factory
number being stated.
Please enter the number onto the front page of the operating manual
immediately after taking delivery of the vehicle/implement.
Optional equipment
Lighting
Warning plates
The defined use of the rotary tedder
The „EUROHIT 81“ rotary tedder is intended solely for normal use in agricultural work.
• For the tedding, turning and raking of green and raw fodder and silage.
Any other uses outside of these are regarded as undefined.
The manufacturer takes no responsibility for any resulting damage which occurs henceforth. The risk is carried by the user alone.
• The keeping of operating, service and maintenance requirements layed down by the manufacturer also come under the heading of „defined
use“.
Technical data
Necessary connections
• 1 single-action hyfraulic connection
pressure min.: 100 bar
pressure max.: 180 bar
• 7-pole electric connection for lighting (12 Volt)
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Pottinger EUROHIT 81 NZ Istruzioni per l'uso
- Tipo
- Istruzioni per l'uso
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