ABB ACS580-01 drives Quick Installation And Start-Up Manual

English. . . . . . . . 9

Deutsch . . . . . . 19

Español . . . . . . 31

Suomi . . . . . . . 41

Français. . . . . . 51

Italiano . . . . . . . 63

Nederlands . . . 73

Svenska. . . . . . 83

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ABB general purpose drives

Quick installation and start-up guide

ACS580-01 drives

Frames R6 to R9

List of related manuals in English

You can find manuals and other product documents in PDF format on the Internet. See section Document library

on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local

ABB representative.

The QR code below opens an online listing of the manuals applicable to this product.

ACS580-01 manuals

Drive manuals and guides Code (English)

ACS580-01 user’s manual 3AUA0000076333

ACS580-01 quick installation and start-up guide for

frames R0 to R3

3AUA0000076332

ACS580-01 quick installation and start-up guide for frame

R5

3AXD50000007518

ACS580-01 quick installation and start-up guide for

frames R6 to R9

3AXD50000009286

ACS-AP-x assistant control panels user’s manual 3AUA0000085685

Option manuals and quides

CDPI-01 communication adapter module user’s manual 3AXD50000009929

DPMP-01 mounting platform for ACS-AP control panel 3AUA0000100140

DPMP-02 mounting platform for ACS-AP control panel 3AUA0000136205

FCAN-01 CANopen adapter module user's manual 3AFE68615500

FDNA-01 DeviceNet™ adapter module user's manual 3AFE68573360

FENA-01/-11/-21 Ethernet adapter module user's manual 3AUA0000093568

FLON-01 LonWorks® adapter module user's manual 3AUA0000041017

FPBA-01 PROFIBUS DP adapter module user's manual 3AFE68573271

FSCA-01 RS-485 adapter module user's manual 3AUA0000109533

NETA-21 remote monitoring tool user's manual

3AUA00000969391

NETA-21 remote monitoring tool installation and start-up

guide

3AUA0000096881

Tool and maintenance manuals and guides

Drive composer PC tool user's manual 3AUA0000094606

Converter module capacitor reforming instructions 3BFE64059629

3AXD50000009286 Rev B

MUL

EFFECTIVE: 2013-11-18

3

A

B

c

5

2

R6 R7 R8 R9

a

(mm/in)

571/

22.5

623/

24.5

701/

27.6

718/

28.3

b

(mm/in)

531/

20.9

583/

22.9

658/

25.9

658/

25.9

c

(mm/in)

213/

8.4

245/

9.7

263/

10.4

345/

13.6

d

(> mm/in)

300/

11.8

300/

11.8

300/

11.8

300/

11.8

e

(> mm/in)

200/

7.9

200/

7.9

200 /

7.9

200/

7.9

kg/lb

45/

99

55/

121

70/

154

98/

216

1

3

4

× 4

× 2 × 2

× 2

7

6

8

M6×12

1

3

2

4

L1 L2 L3

L1 L2 L3PE

ACS580-01

PE

T1/U T2/V T3/W

U1

V1

W1

3 ~ M

PE

5

6

4

C

D

10

R8...R9 only

R6 R7 R8 R9

N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft

L1, L2, L3, T1/U, T2/V, T3/W 40 30 40 30 40 30 70 52

PE 107107107107

7

9

10

M5×25/35

M5×25

M5×12

8a

8b

12

11

14

360°

0.5...0.6 N·m/

0.37...4.43 lbf·ft)

0.5...0.6 N·m/

0.37...4.43 lbf·ft)

M4×20

1

2

3

4

5

1 2

3

3AXD50000009286 Rev B

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I

II

ACS580

Input

rating

Output ratings Maximum

losses

Frame

size

Nominal use Heavy duty use

-01-

I

1N

I

2N

P

N

I

2Ld

P

Id

I

2Hd

P

Hd

A A kW A kW A kW W

3~ U

N

= 380…415 V (380, 400, 415 V)

105A-4 105 105 55 100 55 87 45 1331 R6

145A-4 145 145 75 138 75 105 55 1476 R6

169A-4 169 169 90 161 90 145 75 1976 R7

206A-4 206 206 110 196 110 169 90 2346 R7

246A-4 246 246 132 234 132 206 110 3336 R8

293A-4 293 293 160 278 160 246* 132 3936 R8

363A-4 363 363 200 345 200 293 160 4836 R9

430A-4 430 430 250 400 200 363** 200 6036 R9

3AXD00000586715.xls C

* 130% overload only

** 125% overload only

ACS580

Input

rating

Output ratings Maximum

losses

Frame

size

Nominal use Heavy duty

use

-01-

I

1N

I

2Ld

P

Id

I

2Hd

P

Hd

A A hp A hp W

3~ U

N

= 440…480 V (440, 460, 480 V)

105A-4 96 96 75 77 60 1331 R6

145A-4 124 124 100 96 75 1476 R6

169A-4 156 156 125 124 100 1976 R7

206A-4 180 180 150 156 125 2346 R7

246A-4 240 240 200 180 150 3336 R8

293A-4 300 300 250 240* 200 3936 R8

363A-4 361 361 300 302 250 4836 R9

430A-4 414 414 350 361** 300 6036 R9

3AXD00000586715.xls C

* 130% overload only

** 125% overload only

3AXD50000009286 Rev B

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III

IV

ACS580

-01-

gG (IEC 60269)

I

N

I

2

t Voltage rating Manufacturer Type

A A

2

s V

3~ U

N

= 380…480 V (380, 400, 415, 440, 460, 480 V)

105A-4 125 100000 500 ABB OFAF00H125

145A-4 160 170000 500 ABB OFAF00H160

169A-4 -- - - - -

206A-4 - - - - -

246A-4 - - - - -

293A-4 - - - - -

363A-4 - - - - -

430A-4 - - - - -

3AXD00000586715.xls C

ACS580

-01-

uR or aR

I

N

I

2

t Voltage rating Manufacturer Type

A A

2

s V

3~ U

N

= 380…480 V (380, 400, 415, 440, 460, 480 V)

105A-4 160 16000 690 Cooper Bussmann 170M1569

145A-4 200 28000 690 Cooper Bussmann 170M1570

169A-4 315 46500 690 Cooper Bussman 170M3817

206A-4 315 46500 690 Cooper Bussman 170M3817

246A-4 350 68500 690 Cooper Bussman 170M3818

293A-4 400 105000 690 Cooper Bussman 170M3819

363A-4 550 190000 690 Cooper Bussman 170M5811

430A-4 630 275000 690 Cooper Bussman 170M5812

3AXD00000586715.xls C

7

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V

ACS580

-01-

UL

Type I

N

Voltage rating Cooper Bussmann

type

A V

3~ U

N

= 380…480 V (380, 400, 415, 440, 460, 480 V)

105A-4 UL class T 150 600 JJS-150

145A-4 UL class T 200 600 JJS-200

169A-4 UL class T 225 600 JJS-225

206A-4 UL class T 300 600 JJS-300

246A-4 UL class T 350 600 JJS-350

293A-4 UL class T 400 600 JJS-400

363A-4 UL class T 500 600 JJS-500

430A-4 UL class T 600 600 JJS-600

3AXD00000586715.xls C

8

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EN – Quick installation and start-up guide 9

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EN – Quick installation and start-up

guide

This guide briefly instructs how to install and start-up the drive. For complete

information, see ACS580-01 user’s manual (3AUA0000076333 [English]).

Installation

Obey the safety instructions

Check if capacitors need to be reformed

If the drive has been stored for a year or more, you must reform the capacitors.

You can determine the manufacturing time from the serial number, which you find on

the type designation label attached to the drive. The serial number is of format

MYYWWRXXXX. YY and WW tell the manufacturing year and week as follows:

YY: 13, 14, 15, … for 2013, 2014, 2015,

…

WW: 01, 02, 03, … for week 1, week 2, week 3,

…

For information on reforming the capacitors, see Converter module capacitor

reforming instructions (3BFE64059629 [English]), available on the Internet.

WARNING! Obey these instructions. If you ignore them, injury or death, or

damage to the equipment can occur:

• If you are not a qualified electrician, do not do electrical installation work.

• Do not work on the drive, motor cable or motor when main power is applied. If

the drive is already connected to the input power, wait for 5 minutes after

disconnecting the input power.

• Do not work on the control cables when power is applied to the drive or to the

external control circuits.

• Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The

drive is heavy and its center of gravity is high. An overturning drive can cause

physical injury.

• Make sure that debris from borings and grindings does not enter the drive when

installing.

• Make sure that the floor below the drive and the wall where the drive is installed

are non-flammable.

10 EN – Quick installation and start-up guide

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Select the power cables

Size the power cables according to local regulations to carry the nominal current

given on the type designation label of your drive.

Ensure the cooling

See tables I and II on page 5 for the losses. The maximum ambient temperature

without derating is 40 C (+104 °F). No condensation or frost is allowed. For more

information on the ambient temperature, see the user's manual.

Protect the drive and input power cable

See tables III, IV and V on pages 6 and 7 for the fuses.

If you use gG fuses, make sure that the operating time of the fuse is below

0.5 seconds. Follow the local regulations.

Install the drive on the wall

Warning! The drive module is heavy (45 to 98 kg / 99 to 216 lb). Use a suitable

lifting device. Do not lift the module manually. Make sure that the wall and the

fixing devices can carry the weight.

See figure A on page 3.

Check the insulation of the power cables and the motor

Check the insulation of the input cable according to local regulations before

connecting it to the drive.

Check the insulation of the motor cable and motor before connecting it to the drive.

Measure the insulation resistance between each phase conductor and the Protective

Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance

of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the

insulation resistance of other motors, see the manufacturer’s instructions. Note:

Moisture inside the motor casing will reduce the insulation resistance. If moisture is

suspected, dry the motor and repeat the measurement.

ohm

M

3~

U1

V1

W1

PE

EN – Quick installation and start-up guide 11

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Connect the power cables

See figure B on page 3. Use symmetrical shielded cable for motor cabling. If the

cable shield is the sole PE conductor for drive or motor, make sure that is has

sufficient conductivity for the PE.

1. Attach the residual voltage warning sticker in the local language next to the

control board.

2. Remove the side plates of the cable entry box: Loosen the retaining screws and

slide the walls out.

3. Remove the shroud on the power cable terminals by releasing the clips with a

screwdriver and pulling the shroud out.

4. Knock out holes for the cables to be installed.

5. Cut an adequate hole into the rubber grommet. Slide the grommet onto the cable.

6. Prepare the ends of the input power cable and motor cable as illustrated in the

figure. Note: The bare shield will be grounded 360 degrees. Mark the pigtail made

from the shield as a PE conductor with yellow-and-green color.

7. Slide the cables through the holes of the bottom plate and attach the grommets to

the holes (the motor cable to the right and the input power cable to the left).

8. Connect the motor cable:

• Ground the shield 360 degrees under the grounding clamps.

• Connect the twisted shield of the cable to the grounding terminal (8a).

• Connect the phase conductors of the cable to terminals T1/U, T2/V and T3/W.

Tighten the screws to the torque given in the figure (8b). Note: Phase

conductors (R8, R9) are detachable.

9. Connect the input power cable as in step 8. Use terminals L1, L2 and L3.

10. If you install parallel (frames R8…R9), install the second grounding shelf for the

parallel power cables. Repeat steps 5...9.

11. Install the grounding shelf of the control cables.

12. Reinstall the shroud on the power terminals.

13. Secure the cables outside the unit mechanically.

14. Ground the motor cable shield at the motor end. For minimum radio frequency

interference, ground the motor cable shield 360 degrees at the lead-through of

the motor terminal box.

12 EN – Quick installation and start-up guide

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Connect the control cables

See figure C on page 4. It shows an example with one analog signal cable and one

digital signal cable. Make the connections according to the macro in use. The default

connections of the ABB standard macro are shown in section Default I/O connections

on page 13.

Example of connecting an analog signal cable:

1. Cut an adequate hole into the rubber grommet and slide the grommet onto the

cable. Slide the cable through a hole of the bottom plate and attach the grommet

to the hole.

2. Ground the stripped outer shield of the cable 360 degrees under the grounding

clamp. Keep the cable otherwise unstripped as close to the terminals of the

control board as possible. For analog signal cables, ground also the pair-cable

shields and grounding wire at the SCR1 terminal. Secure the cables mechanically

at the clamps below the control board.

3. Route the cable as shown in the figure.

4. Connect the conductors to the appropriate terminals of the control board and

tighten to 0.5…0.6 N·m (0.37...4.43 lbf·ft).

5. Tie all control cables to the provided cable tie mounts.

6. Put the unused rubber grommets to the holes in the lead-through plate.

EN – Quick installation and start-up guide 13

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Default I/O connections

Default I/O connections of the ABB Standard macro are shown below.

max.

500 ohm

1…10 kohm

S1 AI1 U/I Voltage/Current selection for analog input 1

S2 AI2 U/I Voltage/Current selection for analog input 2

XIA Signal cable shield and analog input 1

1 SCR Signal cable shield (screen)

2 AI1 External frequency reference 1: 0(2)…10 V

3 AGND Analog input circuit common

XIB Reference voltage and analog input 2

4 +10V Reference voltage 10 V DC

5 AI2 Not used

6 AGND Analog input circuit common

XIC Analog outputs

7 AO1 Output frequency: 0…20 mA

8 AO2 Output current: 0…20 mA

9 AGND Analog output circuit common

S600 AO1 I/U Voltage/Current selection for analog output 1

X2 Aux. voltage output

10 +24V Auxiliary voltage output +24 V DC

11 DGND Auxiliary voltage output common

12 DCOM Digital input common for all

X3A Programmable digital inputs DI1…DI3

13 DI1 Start/Stop: Activate to start

14 DI2 Fwd/Rev: Activate to reverse rotation direction

15 DI3 Constant speed selection

X3B Programmable digital inputs DI4…DI6

16 DI4 Constant speed selection

17 DI5

Ramp pair selection:

Activate to select 2nd pair

18 DI6 Not used

X6, X7, X8 Relay outputs

19 RO1C

Ready run

250 V AC / 30 V DC

2 A

20 RO1A

21 RO1B

22 RO2C

Running

250 V AC / 30 V DC

2 A

23 RO2A

24 RO2B

25 RO3C

Faulted(-1)

250 V AC / 30 V DC

2 A

26 RO3A

27 RO3B

X5 EIA-485 Modbus RTU

29 B+

Embedded Modbus RTU (EIA-483)

30 A-

31 DGND

S4 TERM Serial data link termination switch

S5 BIAS Serial data link bias resistors switch

X4 Safe torque off

34 OUT1

Safe torque off. Both circuits must be closed for

the drive to start.

35 OUT2

36 SGND

37 IN1

38 IN2

ABB standard macro:

14 EN – Quick installation and start-up guide

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Install optional modules, if any

For installing the optional modules, see the user’s manual.

Check the compatibility with IT (ungrounded) and corner-

grounded TN systems

WARNING! Do not install the drive with the internal EMC filter connected on an

IT system (an ungrounded power system or a high-resistance-grounded [over

30 ohms] power system) or on a corner-grounded TN system.

If you have an IT (ungrounded) system or a corner-grounded TN system, disconnect

the EMC filter before connecting the drive to the supply network. For information on

how to do it, see the user’s manual.

Install side plates and covers

See figure D on page 4.

1. Reinstall the side plates of the cable entry box. Tighten the retaining screws with a

screwdriver.

2. Slide the cover of the cable entry box on the module from below until the cover

snaps into place.

3. Reinstall the module cover. Tighten the two retaining screws with a screwdriver.

Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V).

Wire sizes: 0.14…2.5 mm

2

(terminals +24V, DGND, DCOM, DI, AI, AOO, AGND, RO, STO)

Tightening torques: 0.5…0.6 N·m (0.37...4.43 lbf·ft)

EN – Quick installation and start-up guide 15

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Start-up

This chapter describes the start-up of the drive using the First start assistant on the

assistant control panel.

Complete documentation of the drive firmware: program features, parameters and

fault tracing can be found in AS580-01 user’s manual (3AUA0000076333 [English]).

For more information on the assistant panels, see ACS-AP-x assistant control panels

user’s manual (3AUA0000085685 [English]).

Before you start

Ensure that the drive has been installed as described in chapter Installation on

page 9.

Start-up with the First start assistant on an assistant panel

Safety

Make sure that the installation work is complete. Make sure that cover of the drive and the

cable entry box are on place.

Check that the starting of the motor does not cause any danger. De-couple the

driven machine if there is a risk of damage in case of an incorrect direction of

rotation.

Hints on using the assistant control panel

The two commands at the bottom of the display

(in the figure on the right, Options and Menu),

show the functions of the two softkeys and

located below the display. The commands

assigned to the softkeys vary depending on the

context.

Use keys , , and to move the cursor

and/or change values depending on the active

view.

Key shows a context-sensitive help page.

1 – First start assistant guided settings:

Language, date and time, and motor nominal values

Have the motor name plate data at hand.

Power up the drive.

?

16 EN – Quick installation and start-up guide

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The First start assistant guides you through the

start-up.

The assistant starts automatically. Wait until the

control panel enters the view shown on the right.

Select the language you want to use by selecting

it and pressing (OK).

Select Start set-up and press (Next).

Set the date, time, as well as date and time

display formats.

• Go to the edit view of a selected row by

pressing .

• Scroll the view with and .

Go to the next view by pressing (Next).

In an edit view:

• Use and to move the cursor left and

right.

• Use and to change the value.

•Press (Save) to accept the new setting,

or press (Cancel) to go back to the

previous view without making changes.

To give the drive a name that will be shown at the

top, press .

If you do not want to change the default name

(ACS580), continue straight to the set-up of the

motor nominal values by pressing (Next).

For information on editing text, see ACS580-01

user’s manual (3AUA0000076333 [English]).

EN – Quick installation and start-up guide 17

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Refer to the motor nameplate for the following nominal value settings of the motor. Enter the

values exactly

as shown on the motor nameplate.

Example of a nameplate of an induction (asynchronous) motor:

Check that the motor data is correct. Values are

predefined on the basis of the drive size but you

should verify that they correspond to the motor.

Start with the motor nominal current.

Motor nominal cosfii and nominal torque are

optional.

Press (Next) to continue.

To do the direction test, select Spin the motor

and press (Next).

First switch to local control by pressing the

key. Local control is indicated by the text “Local”

on the top pane.

Then press the Start key on the panel to

start the drive.

M2AA 200 MLA 4

1475

1470

1475

1770

32.5

56

34

59

54

59

0.83

3GAA 202 001 - ADA

180

IEC 34-1

6210/C36312/C3

Cat. no

35

30

50

60

690 Y

400 D

660 Y

380 D

415 D

440 D

V

Hz kW

r/min A

cos

IA/IN

t

E/s

Ins.cl. F

IP 55

No

IEC 200 M/L 55

3

motor

ABB Motors

Loc/Rem

18 EN – Quick installation and start-up guide

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Check the direction of the motor.

If it is forward, select Yes, motor is spinning

forward and press (Next) to continue.

If the direction is not forward, select No, fix

direction and press (Next) to continue.

If you want to make a backup of the settings made

so far, select Backup and press (Next).

If you do not want to make a backup, select Not

now and press (Next).

The set-up is now complete and the drive is ready

for use.

Press (Done) to enter the Home view.

The Home view monitoring the values of the

selected signals is shown on the panel.

2 – Additional settings: for example macro, ramps, limits

Make any additional settings, for example macro,

ramps, and limits starting from the Main menu -

press (Menu) to enter the Main menu.

For more information, see the start-up procedure

in ACS580-01 user’s manual (3AUA0000076333

[English]).

DE – Kurzanleitung für die Installation und Inbetriebnahme 19

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DE – Kurzanleitung für die Installation

und Inbetriebnahme

Diese Kurzanleitung enthält die notwendigen Informationen für die Installation und

Inbetriebnahme des Frequenzumrichters. Die kompletten Informationen enthält das

Handbuch ACS580-01 user’s manual (3AUA0000076333 [Englisch]).

Installation

Befolgen Sie die Sicherheitsvorschriften

Prüfen Sie, ob Kondensatoren nachformiert werden

müssen

Wenn der Frequenzumrichter ein Jahr oder länger gelagert wurde, müssen die

Kondensatoren nachformiert werden.

WARNUNG! Befolgen Sie diese Vorschriften. Wenn diese nicht befolgt

werden, können Verletzungen, tödliche Unfälle oder Schäden an den

Geräten auftreten:

• Elektrische Installationsarbeiten dürfen nur von Fachpersonal durchgeführt

werden.

• Am Frequenzumrichter, dem Motorkabel oder dem Motor dürfen keinerlei

Arbeiten ausgeführt werden, solange die Netzspannung anliegt. Ist der

Frequenzumrichter bereits an die Spannungsversorgung angeschlossen,

warten Sie fünf Minuten nach dem Trennen von der Spannungsversorgung.

• Führen Sie keine Arbeiten an den Steuerkabeln durch, wenn Spannung am

Frequenzumrichter oder an externen Steuerkreisen anliegt.

• Verwenden Sie zum Anheben die Hebeösen des Frequenzumrichters. Der

Frequenzumrichter darf nicht gekippt werden. Der Frequenzumrichter ist

schwer und hat einen hoch liegenden Schwerpunkt. Wenn er umfällt, kann er

schwere Verletzungen verursachen.

• Stellen Sie sicher, dass bei der Installation keine Bohrspäne und Staub in den

Frequenzumrichter eindringen.

• Stellen Sie sicher, dass der Boden unterhalb des Frequenzumrichters und die

Wand, an der der Frequenzumrichter montiert wird aus nicht brennbarem

Material bestehen.

20 DE – Kurzanleitung für die Installation und Inbetriebnahme

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Das Herstellungsdatum kann anhand der Seriennummer bestimmt werden, welche

auf dem Typenschild (seitlich am Frequenzumrichter angebracht) angegeben ist. Die

Seriennummer hat das Format MJJWWRXXXX. JJ und WW geben das

Herstellungsjahr und die -woche an:

JJ: 13, 14, 15, … für 2013, 2014, 2015,

…

WW: 01, 02, 03, … für Woche 1, Woche 2, Woche 3, …

Informationen zum Formieren der Kondensatoren siehe die Anleitung Converter

module capacitor reforming instructions (3BFE64059629 [Englisch]), die im Internet

verfügbar ist.

Auswahl der Leistungskabel

Die Leistungskabel müssen nach den örtlichen Vorschriften für den auf dem

Typenschild des Frequenzumrichters angegebenen Nennstrom ausreichend

bemessen sein.

Ausreichende Kühlung sicherstellen

Siehe Tabellen I und II auf Seite 5 mit den Verlustleistungen. Die maximale

Umgebungstemperatur ohne Leistungsminderung beträgt 40 °C (+104 °F).

Kondensation und/oder Eisbildung sind nicht zulässig. Weitere Informationen zur

Umgebungstemperatur siehe Benutzerhandbuch.

Schutz des Frequenzumrichters und des Einspeisekabels

Angaben zu den Sicherungen enthalten die Tabellen III, IV und V auf den Seiten 6

und 7.

Wenn Sie Sicherungen des Typs gG benutzen, prüfen Sie anhand der Zeit-Strom-

kurve der Sicherung, ob die Ansprechzeit unter 0,5 Sekunden liegt. Befolgen Sie die

örtlichen Vorschriften.

Wandmontage des Frequenzumrichters

Warnung! Das Umrichtermodul ist schwer (45 bis 98 kg / 99 bis 216 lb).

Verwenden Sie eine geeignete Hebevorrichtung. Das Modul darf nicht manuell

angehoben werden. Stellen Sie sicher, dass Wand und Befestigungsvorrichtungen

das Gewicht tragen können.

Siehe Abbildung A auf Seite 3.

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ABB ACS580-01 drives Quick Installation And Start-Up Manual

ABB ACS580-01 drives Quick Installation And Start-Up Manual

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