Dometic TEC40D EV Istruzioni per l'uso

TEC40D EV

Generator

Operating manual . . . . . . . . . . . . . . . . . . . . .8

Generator

Bedienungsanleitung . . . . . . . . . . . . . . . . .28

Générateur

Notice d’utilisation . . . . . . . . . . . . . . . . . . .49

Generador

Instrucciones de uso . . . . . . . . . . . . . . . . . . 71

Gerador

Manual de instruções . . . . . . . . . . . . . . . . .93

Generatore

Istruzioni per l’uso . . . . . . . . . . . . . . . . . . . 114

Generator

Gebruiksaanwijzing. . . . . . . . . . . . . . . . . .135

Generator

Betjeningsvejledning . . . . . . . . . . . . . . . .156

Generator

Bruksanvisning. . . . . . . . . . . . . . . . . . . . . . 176

Generator

Bruksanvisning . . . . . . . . . . . . . . . . . . . . . 196

Generaattori

Käyttöohje . . . . . . . . . . . . . . . . . . . . . . . . . 215

Генератор

Инструкция по эксплуатации . . . . . . . . . 235

Generator

Instrukcja obsługi . . . . . . . . . . . . . . . . . . . 257

Generàtor

Návod na obsluhu. . . . . . . . . . . . . . . . . . . 278

Generàtor

Návod k obsluze . . . . . . . . . . . . . . . . . . . . 299

Generátor

Használati utasítás. . . . . . . . . . . . . . . . . . . 319

EN

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NL

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NO

FI

RU

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SK

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HU

ENERGY & LIGHTING

GENERATORS

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TEC40D EV

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TEC40D EV

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TEC40D EV

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TEC40D EV

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TEC40D EV

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490

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EN

TEC40D EV

8

Please read this instruction manual carefully before first use, and store it in

a safe place. If you pass on the product to another person, hand over this

instruction manual along with it.

Table of contents

1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

3 Target group for this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

7 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

8 Operating the generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

9 Cleaning the generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

10 Servicing the generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

14 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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TEC40D EV Explanation of symbols

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1 Explanation of symbols

!

A

I

2 Safety instructions

The manufacturer accepts no liability for damage in the following cases:

• Damage to the product resulting from mechanical influences and incorrect

connection voltage

• Alterations to the product without express permission from the manufacturer

• Use for purposes other than those described in the operating manual

In particular, the manufacturer will not be liable for any consequential damage,

especially consequential damage caused by failure of the generator.

Note the following basic safety information when using electrical devices to protect

against:

• Electric shock

•Fire hazards

•Injury

WARNING!

Safety instruction: Failure to observe this instruction can cause fatal or

serious injury.

CAUTION!

Safety instruction: Failure to observe this instruction can lead to injury.

NOTICE!

Failure to observe this instruction can cause material damage and impair

the function of the product.

NOTE

Supplementary information for operating the product.

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Safety instructions TEC40D EV

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2.1 General safety

D

DANGER!

•Do not operate the device in spaces where danger of explosion is

present.

!

WARNING!

• Electrical devices are not toys

Keep electrical devices out of reach of children or infirm persons. Do

not allow them to use electrical devices without supervision.

• This device can be used by children aged 8 years or over, as well as by

persons with diminished physical, sensory or mental capacities or a

lack of experience and/or knowledge, providing they are supervised

or have been taught how to use the device safely and are aware of the

resulting risks.

• Only use the device as intended.

• Do not make any alterations or conversions to the device.

• Installation, maintenance and repairs of the generator may only be

carried out by qualified personnel who are familiar with the risks

involved when handling generators as well as the relevant regulations.

Inadequate repairs may cause serious hazards. For repair service,

please contact the manufacturer's branch office in your country

(addresses on the back page).

• Mark the area surrounding the device during maintenance work and

prevent access to areas where activation can cause perils.

• Exhaust fumes contain carbon monoxide which is a highly toxic,

odourless and colourless gas. Do not inhale any exhaust fumes. Do

not leave the generator motor running in a closed garage or in a room

without windows.

!

CAUTION!

• The generator may only be used with the inspection cover closed.

• Remove all flammable materials such as petrol, paints, solvents, etc.,

from the vicinity of the generator.

• Ensure that hot parts of the generator do not come in contact with any

flammable materials.

• Only refuel the generator when it is switched off and in a well-venti-

lated area. Diesel oil is highly flammable and can explode.

• Do not refuel the generator when the vehicle engine is running if the

tank is in the vicinity of the vehicle engine.

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TEC40D EV Target group for this manual

11

• Wipe up spilled diesel oil properly and wait until the fumes have

cleared before turning on the engine.

• Do not touch the generator and the cables with wet hands.

• Replace the fuses using only those with the same technical data.

A

NOTICE!

• Do not fill up the tank too full. Fuel must not be allowed to fill up to the

neck of the tank. Check the lid is on properly.

2.2 Operating the device safely

!

WARNING!

• Always disconnect the power supply when working on the device.

A

NOTICE!

• Only operate the device if you are certain that the housing and the

cables are undamaged.

3 Target group for this manual

This operating manual is for the user of the generator.

4Scope of delivery

Description Ref. number

TEC40D EV generator 9600000116

Remote control

Exhaust pipe, 2 m

Fastening material for silencer

Connection cable

AG 113, changeover relay for making priority circuits (230 V, 25 A)

Fastening material

Installation manual

Operating manual

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Accessories TEC40D EV

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5Accessories

Available as accessories (not included in the scope of delivery):

6 Intended use

The TEC40D EV generator (ref. no. 9600000116) is designed for use in motor

homes, camper vans and vehicles for commercial use.

The generator is not suitable for installation in water vessels.

The generator produces a pure sine wave voltage of 230 V/50 Hz which can be

connected to the consumer with a total continuous load of 3500 W. The power

quality is also suitable for sensitive consumers (such as PCs).

The generator can charge a 12 V battery.

7 Technical description

The generator consists of the following main parts (fig. 1, page 3):

• Alternating current generator (1)

• Endothermic engine (2)

• Internal control panel (3)

•Inverter (4)

• Remote control (5)

The endothermic engine (2) drives the alternating current generator (1) connected to

it, which in turn generates AC voltage.

The integrated inverter (4) transforms this AC voltage into a stable voltage of 230 V

and 50 Hz, which is available at the inverter terminal. The socket for the connection

cable to the control panel (5) is installed in the inverter.

The terminals and the main switch are installed in the internal control panel (3)

located behind the door.

The generator has an integrated battery charger for charging the connected battery.

Part designation Item number

PR 25044, external sealing kit 9102900174

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TEC40D EV Technical description

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Control elements in the control panel

The control panel is located on the generator behind the cover.

Control elements in the remote control

The remote control is installed in the vehicle interior.

No. in

fig. 2,

page 3

Description

1 Main switch Switches the generator to standby or no func-

tion.

2 Battery positive terminal Connection to the positive battery terminal.

3 Main fuse Triggers if overvoltage occurs in the inverter

4 Battery charger fuse Triggers if overvoltage occurs in the battery

charger

No. in

fig. 3,

page 4

Description

1 Display Shows the status reports.

2 On/Off switch P Switches the control panel on and off if the

main switch is at “I” or “1”.

Stops the generator in emergency.

3 Green button START/STOP Starts/stops the generator if the control panel

is switched on and the main switch is at “I”

or “1”.

4 Fuel gauge Lights up if the diesel fuel goes into reserve.

5 Oil gauge Lights up if the oil level is too low in the

engine.

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Operating the generator TEC40D EV

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Displays

8 Operating the generator

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8.1 Basic notes on operation

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No. in

fig. 3,

page 4

Description

6 AC supply Actual voltage output

7 Constant output Current capacity of connected consumer

8 Operating hours Time the generator is in operation

9 DC voltage Battery voltage

10 Messages Status reports of the generator (see chapter

“Display messages” on page 16)

NOTICE!

Do not run the generator over 70 % of the maximum constant output for

the first 50 operating hours (run-in phase).

NOTE

Run the generator at a maximum of approx. 75 % of the maximum con-

tinuous load after the run-in phase.

By doing this you can prolong the service life of the generator and

maximise its efficiency.

CAUTION! Beware of injury

Do not insert your fingers or objects into the air nozzles or the intake

grille.

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TEC40D EV Operating the generator

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Please note the following basic information:

• When operating the generator at low temperatures (< 0 °C) you have to use

winter diesel fuel or you have to add a percentage of petrol to the diesel oil

according to the following table:

• Always check the oil level before use (chapter “Checking the oil level” on

page 18).

• Even small overloads in the long-run will cause the generator to stop.

• Leave the generator running for a few minutes after use without any consumers

before stopping it.

• Abrupt braking, accelerating and driving round bends in the vehicle can cause

problems in the generator's pump system and lead to unwanted shutdown.

• If you are not using your generator for a longer period of time, start it up at least

every 10 days and leave it running for 15 minutes or more.

8.2 Switching the generator to standby or no function

The generator can be switched to standby or no function with the main switch

(fig. 2 1, page 3) in the connection box.

8.3 Switching the control panel on and off

This switch on the control panel (fig. 3 2, page 4) is for switching the control panel

on and off.

➤ Switch the control panel on with the on/off switch.

✓ The display shows:

GEN OFF.

The display switches off automatically after 5 minutes if the start button is not

touched within this time.

Press the start button to switch on the display again.

✓ The generator can now be started.

Ambient Temperature Summer diesel Winter diesel

–10 to 0 °C 20 % –

–15 to –10 °C 30 % –

–20 to –15 °C 30 % 20 %

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Operating the generator TEC40D EV

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8.4 Starting the generator

The generator can only be started if it is in standby and the control panel is switched

on.

I

➤ Start up the generator with the green button "START/STOP (fig. 3 3, page 4).

8.5 Stopping the generator

➤ Stop the generator with the on/off switch (fig. 3 2, page 4).

If the generator does not stop: switch it off with the main switch (fig. 2 1,

page 3).

8.6 Display messages

NOTE

If the generator is still warm, press the start button briefly to start it; press

longer for a cold generator.

Display message

Description

Generator behaviour Measures

LOW BATTERY

The battery voltage has fallen

below the minimum value for

starting up (9V).

The generator does not start. Charge the battery.

Check OIL Level

The generator continues to run. Fill up with oil (see chapter

“Checking the oil level” on

page 18).

OIL CHANGE

The number of prescribed oper-

ating hours has been reached for

changing the engine oil.

The generator continues to run. Change the oil (see chapter

“Changing the oil” on page 22).

In order to reset the alarm start

up the generator by pressing

and holding down the

START/STOP button.

NO FUEL

The diesel fuel in the tank is in

reserve.

The generator continues to run. Refuel.

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TEC40D EV Operating the generator

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OIL TEMP PRESS

Insufficient engine oil.

Engine temperature too high.

The generator stops. Fill up with oil (see chapter

“Checking the oil level” on

page 18).

Leave the generator to cool

down for a few minutes then start

up the generator again.

GENERATOR ALERT!

General alarm message

The generator stops. Check the system by referring to

the troubleshooting table.

If the problem persists, contact

the manufacturer's branch office

in your country (addresses on the

back page).

OVERLOAD!

The consumers generate an

overload at the output.

The inverter switches off, there-

fore no voltage is supplied but

the engine carries on running

until it goes off.

Reduce the connected load and

start the generator again.

SHORT CIRCUIT

The consumers cause a short

circuit at the output.

The inverter switches off, there-

fore no voltage is supplied but

the engine carries on running

until it goes off.

Check the connected consum-

ers then start the generator

again.

OVER TEMPERATURE

The inverter temperature is too

high.

The inverter switches off, there-

fore no voltage is supplied to

cool the generator, but the

engine carries on running.

Leave the generator to cool

down for a few minutes then start

up the generator again.

LOW POWER ENGINE

The inverter supply voltage has

dropped.

The generator stops. Reduce the connected load and

start the generator again.

GEN CAL

A message appears when the

generator is started up; it shows

the calibration phase which

takes place before each start-up.

The generator does not supply

any voltage.

The generator is running but

does not supply any voltage.

Wait a moment.

GEN WAIT

A message appears while you

are waiting for the generator to

start again.

The generator is switched off. Wait until the message has disap-

peared then attempt ignition

again.

Display message

Description

Generator behaviour Measures

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Operating the generator TEC40D EV

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8.7 Checking the oil level

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Always check the oil level before use. To do this, proceed as follows:

➤ Open the generator cover.

➤ Switch the generator to no function with the main switch (fig. 4 1, page 4).

➤ Disconnect the positive terminal of the supply battery.

➤ Take the dipstick (fig. 4 2, page 4) out of the filler neck (fig. 4 3, page 4).

➤ Clean the dipstick (fig. 4 2, page 4) with a cloth.

➤ Put the dipstick (fig. 4 2, page 4) back into the filler neck (fig. 4 3, page 4).

➤ Take the dipstick (fig. 4 2, page 4) out of the filler neck.

➤ Check that the oil level is between the notch (maximum filling level) and the tip of

the dipstick.

If not, top up with more oil.

➤ Put the dipstick (fig. 4 2, page 4) back into the filler neck (fig. 4 3, page 4).

➤ Connect the generator to the positive terminal of the supply battery.

➤ Switch the generator to standby with the main switch (fig. 4 1, page 4).

➤ Close the generator cover.

GEN ON

The generator is operating nor-

mally.

Normal mode –

GEN OFF

The generator is in stand-by and

can be started.

–

CAUTION!

Hot oil can cause burns.

Only check the oil level when the generator is switched off.

NOTE

The generator must be level.

Display message

Description

Generator behaviour Measures

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TEC40D EV Cleaning the generator

19

9Cleaning the generator

A

➤ Clean the generator with a damp cloth from time to time.

➤ Remove any dirt from the air vents in the generator at regular intervals. Make sure

you do not damage the grilles of the generator in the process.

NOTICE! Beware of damage

• Do not clean the generator with a high-pressure cleaner. Exposure

to water can damage the generator.

• Do not use sharp or hard objects or cleaning agents for cleaning as

these may damage the generator.

• To clean the generator, use water with a gentle cleaning agent.

Never use petrol, diesel or solvents.

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Servicing the generator TEC40D EV

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10 Servicing the generator

10.1 Maintenance table

!

I

WARNING!

Only have maintenance work carried out by specialist personnel who

are familiar with the relevant regulations. Inadequate maintenance may

cause serious hazards.

NOTE

Have the following maintenance work performed at regular intervals or

after the specified number of operating hours, whichever is sooner.

Interval Inspection/maintenance

In the first month

or after 50 hours.

➤ Change the oil.

Every 250 hours ➤ Change the oil.

➤ Clean the engine's cooling system.

➤ Check the valve play and screws. Adjust the valve play and tighten

the screws, if necessary.

➤ Check the air filter (chapter “Servicing the air filter” on page 23).

Every 500 hours ➤ Replace the air filter and fuel filter.

Once a year or

every 1000 hours

➤ Clean the oil filter.

The following must be carried out by a HATZ authorised retailer or

Dometic skilled personnel:

➤ Check the fuel injection pump.

➤ Check the vibration damper.

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