Sega Club Kart Prize Manuale utente

RND-0050 REV 1

SERVICE MANUAL

CASH CUBE

Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.

After reading this manual, be sure to keep it available nearby the product or somewhere convenient in

order to be able to refer to it whenever necessary.

Manufactured in the UK by

i

CONTENTS

1. BEFORE USING THIS PRODUCT.................................................................................................. 3

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION4

2. INTRODUCTION TO THIS SERVICE MANUAL.............................................................................. 6

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS................................................................. 7

3.1. HANDLING AND INSTALLATION PRECAUTIONS...................................................................... 7

3.2. NAME OF PARTS........................................................................................................................ 8

3.3. ACCESSORIES..........................................................................................................................10

3.4. ASSEMBLY INSTRUCTIONS.....................................................................................................12

3.4.1. INSTALLING THE POP PANEL.(PUB-5006)........................................................................13

3.4.2. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)...................................................14

3.4.3. CONNECTION TO THE POWER SUPPLY..........................................................................15

3.5. MOVING THE MACHINE............................................................................................................16

3.6. ELECTRICAL ASSEMBLY..........................................................................................................17

3.6.1. REMOVING THE ELECTRICAL ASSEMBLY.......................................................................17

3.7. CONTROL PANEL......................................................................................................................18

3.7.1. REPLACING THE CONTROL PANEL..................................................................................18

3.8. ACCELERATOR AND BRAKE....................................................................................................20

3.8.1. REMOVING THE PEDALS ..................................................................................................20

3.8.2. ADJUSTING OR REPLACING THE VOLUME .....................................................................23

3.8.3. GREASING..........................................................................................................................24

3.9. GAME BOARD ...........................................................................................................................25

3.9.1. TAKING OUT THE GAME BOARD......................................................................................25

3.9.2. COMPOSITION OF GAME BOARD.....................................................................................26

3.10. MONITOR ADJUSTMENT.......................................................................................................27

3.11. TROUBLESHOOTING.............................................................................................................29

3.12. HOPPER ASSEMBLY.............................................................................................................30

3.12.1. HOPPER OPERATION ....................................................................................................30

3.12.2. HOPPER ASSEMBLY FAULT FINDING...........................................................................30

3.13. COIN MECHANISMS ..............................................................................................................32

3.13.1. COIN MECHANISM OPERATION (FOR UK MACHINES)................................................32

3.13.2. COIN MECHANISM FAULT FINDING..............................................................................32

3.14. FUSES....................................................................................................................................33

4. REFILL MODE ...............................................................................................................................34

4.1. WHAT IS REFILL MODE?..........................................................................................................34

4.2. LANDLORD REFILL ...................................................................................................................34

4.3. COLLECTOR REFILL.................................................................................................................35

4.4. DEALING WITH A HOPPER EMPTY ERROR............................................................................36

4.5. METERS.....................................................................................................................................37

5. DATAPORT....................................................................................................................................38

5.1. WHAT IS THE DATAPORT? ......................................................................................................38

5.2. SETTING PROCEDURE.............................................................................................................38

5.3. DATAPORT SETTING................................................................................................................39

5.4. ERROR.......................................................................................................................................40

6. PERIODIC CHECK AND INSPECTION..........................................................................................41

6.1. CLEANING THE CABINET SURFACES.....................................................................................41

7. CONTENTS OF GAME..................................................................................................................42

7.1. HOW TO PLAY: POUND SETTING............................................................................................42

8. EXPLANATION OF TEST AND DATA DISPLAY............................................................................45

8.1. SYSTEM TEST MODE ...............................................................................................................46

8.1.1. RAM TEST...........................................................................................................................47

8.1.2. JVS TEST............................................................................................................................49

8.1.3. INPUT TEST SCREEN ........................................................................................................50

8.1.4. SOUND TEST......................................................................................................................50

8.1.5. CRT TEST...........................................................................................................................51

8.1.6. SYSTEM ASSIGNMENTS ...................................................................................................52

8.1.7. COIN ASSIGNMENTS.........................................................................................................53

8.1.8. BOOKKEEPING...................................................................................................................54

8.1.9. BACKUP DATA CLEAR.......................................................................................................54

8.1.10. CLOCK SETTING.............................................................................................................55

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8.1.11. DIMM BOARD TEST........................................................................................................55

8.2. GAME TEST DESCRIPTION MODE ..........................................................................................56

8.2.1. INPUT TEST SCREEN ........................................................................................................56

8.2.2. OUTPUT TEST SCREEN ....................................................................................................57

8.2.3. GAME SETTING..................................................................................................................57

8.2.4. HOPPER TEST MENU SCREEN.........................................................................................59

8.2.4.1. INPUT TEST SCREEN .................................................................................................60

8.2.4.2. OUTPUT TEST SCREEN .............................................................................................61

8.2.4.3. COIN TEST SCREEN...................................................................................................62

8.2.4.4. TROUBLE LOG SCREEN.............................................................................................64

8.2.4.5. MEMORY SETTING .....................................................................................................66

8.2.4.6. DATAPORT SETTING..................................................................................................66

8.2.4.7. COIN ASSIGNMENTS SETTING..................................................................................67

8.2.5. CREDIT SETTING...............................................................................................................68

8.2.6. VOLUME SETTING .............................................................................................................70

8.2.7. BOOKKEEPING SCREEN...................................................................................................70

8.2.7.1. BOOKKEEPING FOR POUND, DOLLAR, EURO, OR ANY CASH SETTINGS............71

8.2.7.2. BOOKKEEPING FOR TOKEN SETTING......................................................................75

8.2.8. BACKUP DATA CLEAR SCREEN........................................................................................81

9. DESIGN RELATED PARTS............................................................................................................82

10. APPENDIX A - ELECTRICAL SCHEMATIC....................................................................................83

10.1. WIRE COLOURS....................................................................................................................83

10.2. ELECTRICAL SCHEMATIC.....................................................................................................83

10.3. SCHEMATIC DRAWING 1......................................................................................................84

10.4. SCHEMATIC DRAWING 2......................................................................................................85

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1. BEFORE USING THIS PRODUCT

To ensure the safe usage, be sure to read the following before using the product. The following instructions are

intended for the use of QUALIFIED SERVICE PERSONNEL ONLY.

If any activity is carried out on the product, this should be done only after carefully reading and sufficiently

understanding the instructions.

Only qualified service personnel should carry out maintenance on the product.

Depending on the potential risk, terms such as” WARNING!” “CAUTION” and “IMPORTANT!” are used where an

explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a

manner contrary to the instructions given in this document.

In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially

hazardous situation relating to the product could arise. Be sure to comply with these warnings.

Indicates that mishandling the product by disregarding this warning will cause a potentially

hazardous situation that can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a potentially

hazardous situation that can result in personal injury and or material damage.

This is cautionary information that should be complied with when handling the product.

Indicates that mishandling the product by disregarding this will cause a potentially

hazardous situation that may not result in personal injury but could damage the product.

Be sure to turn off the power and disconnect from the mains supply before working on the machine.

Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.

Ensure that only qualified Service Engineers perform any maintenance work on the machine.

Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted

and will invalidate this product’s CE conformity.

Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard

will be created if the machine is operated while any parts have been removed. Do not operate the product if any

doors, lids or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or

damage caused by specification changes not designated by SEGA.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the

electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and

frequency requirements of the location in which the machine is to be installed.

Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be

clearly read.

To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially

hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has

sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not

operate the machine until an identical item has replaced it.

Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts

are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension

voltage. Only qualified service engineers should perform monitor repair and replacement.

In cases where commercially available monitors and printers are used, only the items relating to this product are

contained in this manual. Some commercially available equipment will have functions and reactions not referred to in

this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found

please contact SEGA AMUSEMENTS EUROPE LTD.

4

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT

TO THE LOCATION

• Only QUALIFIED SERVICE PERSONNEL should carry out inspection.

Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after

transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing

this. Before turning on the power, check the following points to ensure that the product has been

transported safely.

• Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product?

• Are castors and leg adjusters present and undamaged?

• Do the power supply voltage and frequency requirements meet with the local supply?

• Are all wiring connectors correctly and securely connected? Unless connected in the correct

direction, connector connections cannot be made successfully. Do not insert connectors forcibly.

• Are all IC’s of each IC BD firmly inserted?

• Does the power cord have any cuts or dents?

• Do fuses meet the specified rating?

• Are such units such as monitors, control equipment, IC BD, etc. firmly secured?

• Are all earth wires connected?

• Are all accessories available?

• Can all doors and lids be opened with the accessory keys and/or tools?

5

CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS

SEGA product has stickers describing the product

manufacture number (Serial Number) and

electrical specification. If you require service

assistance you will require the Serial Number.

Identical machines may have different parts fitted

internally. Only by quoting the Serial Number will

the correct parts be identified.

SEGA product has warning displays on

stickers, labels or printed instructions

adhered/attached to or incorporated in the

places where hazardous situations can arise.

The warning displays are intended for the

accident prevention of customers and service

personnel.

SPECIFICATIONS

Installation Space (mm):

650 (W) 940 (D)

Height (mm):

1576

Height with Pop Panel (mm):

1916

Weight (kg):

100 Kg (approx.)

Rated Voltage (VAC):

220 - 240

Rated Current (A):

1

Note: Descriptions in this manual are subject to change without prior notice.

6

2. INTRODUCTION TO THIS SERVICE MANUAL

SEGA ENTERPRISES LTD., supported by its experience in electronic high technology of VLSI’s,

microprocessors etc. and with a wealth of experience, have for more than 30 years been supplying various

innovative and popular games to the world market. This Service Manual is intended to provide detailed

descriptions together with all the necessary information covering the general operation of electronic

assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product.

This manual is intended for those who have knowledge of electricity and technical expertise especially in

IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before

working on the machine. Should there be any malfunction, non-technical personnel should under no

circumstances touch the internal systems. Should such a situation arise contact the nearest branch listed

below, or our head office.

SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE

Suite 3a

Oaks House

12 - 22 West Street

Epsom

Surrey

United Kingdom

KT18 7RG

Telephone:

+44 (0) 1372 731820

Fax:

+44 (0) 1372 731849

7

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS

• Only QUALIFIED SERVICE PERSONNEL should carry out installation and

maintenance.

3.1. HANDLING AND INSTALLATION PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to

ensure that the player can enjoy the game safely.

The game must NOT be installed under the following conditions:

• Outside, the game is designed for indoor use only.

• In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.

• In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or

emergency exits.

• On unstable surfaces or surfaces subject to vibration.

• Where liquids, other than routine cleaning, may come into contact with the game.

Important:

• Only Qualified Service Personnel should install this machine.

• Be sure to switch the supply power OFF and remove the mains supply plug from the machine

before any work is carried out on the machine.

• Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty.

The PCB’s contain static sensitive devices that could be damaged.

• Always return a faulty part to your distributor with adequate packaging and protection.

• When removing the plug from the mains always grasp the plug not the cable.

• Do not use a fuse that does not meet the specified rating.

• Make sure all connections are secure before applying power.

• Ensure that the mains lead is not damaged. If the mains lead is damaged in any

way there could be a danger of electric shock or a fire hazard.

• Ensure that the power supply is fitted with circuit protection. Using the power

supply without circuit protection is a fire hazard.

8

3.2. NAME OF PARTS

9

10

3.3. ACCESSORIES

The machine is supplied with an installation kit. Please ensure the following parts are supplied:

• The Installation Kit will be placed in the Cashbox. However larger items (e.g. the

Pop Panel) will be placed in the recess beneath the Test and Service buttons

inside the cabinet body.

• You must ensure that these items are removed before the machine is powered

up.

No. PART NUMBER

QTY DESCRIPTION COMPONENT REFERENCE

1 PUB-5006 1 POP CASHCUBE

2 220-5753 1 VOL CONT B-5K OHM (TOCOS) spare

3 SAECE-122

1

DECLARATION OF CONFORMITY CKP

401 RND-0050

1

SERVICE MANUAL CKP PUB SWP

402 OS1019 1 SELF SEAL BAG 9X12.3/4

404 PK0061 0.025

BUBBLE WRAP LARGE 1.5M X 45M

405 540-0006-01 1 WRENCH M4 TMP PRF

406 540-0015-01 1 WRENCH M6 TMP PRF

Items 405 & 406 - Tamperproof TORX wrench.

11

• When returning the GAME BOARD for repair or replacement, be sure to

package the entire ASSY SHIELD CASE in the original card transit box -

THERE ARE NO USER-SERVICEABLE PARTS INSIDE.

• Failure to return the GAME BOARD in this manner may invalidate the

warranty.

Wrap the ASSY SHIELD CASE with the packaging material and put it in the original transit box as shown.

Putting it upside down or packing other than as shown can damage the GAME BOARD and parts.

12

3.4. ASSEMBLY INSTRUCTIONS

• Perform the assembly by following the procedure herein stated. Failure to

comply with the instructions, for example, inserting the plug into an outlet at

a stage not mentioned in this manual can cause an electric shock

• Assembling should be performed as per this manual. Since this is a

complex machine, erroneous assembling can cause damage to the

machine, or malfunction to occur.

• Do not attempt to complete this work alone, a minimum of 2 people are

required.

• Only QUALIFIED SERVICE PERSONNEL should carry out assembly.

When carrying out the assembly work, follow the procedure in the following three item sequence:

STEP 1

INSTALLING THE POP PANEL

STEP 2

SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)

STEP 3

CONNECTION TO THE POWER SUPPLY

Note that the parts contained within the installation kit are required for the assembly work.

The following tools will be required when installing this machine:

13

3.4.1. INSTALLING THE POP PANEL.(PUB-5006)

• QUALIFIED SERVICE PERSONNEL should only carry out this operation.

The Pop Panel picks up on the three top fixings of the Monitor Mask Moulding.

To fit:

1 Remove the three screws and washers on top of the Monitor Mask Moulding.

2 Offer up the Pop Panel and align over three fixing holes.

3 Re-fix the screws and washers.

4 Ensure the Monitor Mask Moulding is pushed back and seated properly to the cabinet.

14

3.4.2. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)

• The nominal position for the leg adjusters is fully retracted. Only

extend them if the machine is sited on an uneven surface.

• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

This machine has two castors (at rear) and two leg adjusters (at front). Where the installation is flat and

level, the adjuster should not need to be extended. Only extend the adjusters to prevent the machine from

rocking.

To extend the led adjusters:

1. Use a wrench to turn them until the machine is

stable and level.

Ensure adequate ventilation is maintained by ensuring there is at least a 150mm gap between the

back on the machine and any wall.

15

3.4.3. CONNECTION TO THE POWER SUPPLY

To connect the machine to the power supply:

1. With the Mains Switch in the ‘O’ position, insert the IEC mains lead plug into the IEC socket.

2. Turn the machine on by switching the Mains Switch to the ‘I’ position.

16

3.5. MOVING THE MACHINE

• When moving the machine, be sure to remove the plug from the power

supply. Moving the machine with the plug inserted can cause the power cord

to be damaged, resulting in a fire or electric shock.

• When moving the machine, retract the leg adjusters fully. During movement

pay careful attention so that the casters or leg adjusters do not damage any

other cabling laid on the floor. Such damage could result in a fire or electric

shock.

• Do not push the upper part of the cabinet. Failure to observe this can cause

the cabinet to fall forwards and result in accidents.

• When transporting the machine, be sure to hold the handles on the rear of

the cabinet. Inclining the machine by holding portions other than the handles

can damage the cabinet and/or the floor surface.

• Do not push the pop panel. Failure to observe this may damage the

installation portions and may cause unexpected accidents.

• The machine weighs approximately 100Kg and should only be moved by a

minimum of 2 people.

To move the machine:

1. Using the handles at the back of the cabinet, tilt the cabinet back until it is balanced safely on the

rear castors. EXTREME CARE SHOULD BE TAKEN DURING THIS OPERATION TO AVOID

INJURY OR DAMAGE TO THE MACHINE.

2. Carefully roll the machine to the desired position.

3. Tilt cabinet forward until front legs are in contact with the ground – CAUTION, THE MACHINE

MAY PULL FORWARDS.

4. Adjust the leg adjusters to ensure cabinet is square and steady if required.

17

3.6. ELECTRICAL ASSEMBLY

• Before performing work, be sure to turn power off. Working with power on can

cause an electric shock or short circuit.

• Use care to ensure the wiring is not damaged. Damaged wiring can cause

electric shock or short circuit.

• Touching parts of the machine other than those specified here can cause electric

shock of short circuit.

• This procedure to be carried out only by QUALIFIED SERVICE PERSONNEL.

3.6.1. REMOVING THE ELECTRICAL ASSEMBLY

1. Remove the two fixings (bolt m4x30 and washer) securing the board.

2. Remove the plastic board cover.

3. Uncouple the loom connectors A to L.

4. Carefully slide the board out from the rear of the cabinet ensuring no damage takes place to the

board.

18

3.7. CONTROL PANEL

• Before starting work, ensure that the cabinet is isolated from the mains by

switching off and removing the IEC mains lead from the wall outlet.

• Be careful not to damage wiring. Damaged wiring can cause electric shock

and short circuits.

3.7.1. REPLACING THE CONTROL PANEL

1. Power OFF the machine and remove the IEC lead from the wall outlet.

2. Remove the 2 M6 security screws ion the top of the Panel.

3. Unlock the Control Panel using the Control Panel Key and open the Panel.

4. Disconnect the looms and the earth tag.

Note: This illustration may not reflect the actual control panel shipped.

19

5. Remove the 6 bolts that secure the Control Panel in place.

Be sure to support the weight of the control panel when doing this!!

Note: This illustration may not reflect the actual control panel shipped.

6. Remove the Control Panel

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