tbs electronics SHURCut 4500 Manuale utente

SHURCut 4500
Marca
tbs electronics
Modello
SHURCut 4500
Tipo
Manuale utente
Pub No.: OM SC4500-1
October, 2013
SC4500
Operator’s Manual
SHURCut
™
4500
Catalog # SC4500
Fully Automated Rotary Microtome
3 | Page
General Data Healthcare, Inc.
Copyright
©
2009 General Data Company. All rights reserved
This document may not be copied in whole or in part or reproduced in any other media without the express
written permission of TBS, or General Data Healthcare. Please note that under copyright law, copying includes
translation into another language.
General Data Healthcare TBS-A Division of General Data Healthcare
Corporate Headquarters 3014 Croasdaile Road
4354 Ferguson Drive Durham, NC 27705
Cincinnati, Ohio 45245 tel. 919-384-9393
Tel. 513-752-7978 Fax. 919-384-9595
Fax.513-965-3636
User Resources and Customer Support
Contact your TBS representative for customer support. For the latest information on TBS products and services, please
visit the TBS website at: www.trianglebiomedical.com
.
Scope
This document contains basic information on the use and operation of a SHURCut™ 4500 Microtome and assumes you
have received basic training on the instrument. Please contact your TBS representative for information not provided in
this manual.
Intended Use
The SHURCut™ 4500 Microtome is designed to section embedded specimens with up to .5 micron precision to provide
best possible samples in the field of histology.
Installation Procedure
The SHURCut™ 4500 must be installed, and instrument performance is to be verified, at the customer site by trained
TBS representatives.
Disclaimers
This manual is not a substitute for the detailed operator training provided by TBS, or for other advanced instruction. A
TBS representative should be contacted immediately for assistance in the event of any instrument malfunction.
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General Data Healthcare, Inc.
Operator Controls and Components
Display panel
Hand wheel locking
mechanism
Operator’s hand
wheel
Lever for 360° hand
wheel brake
Blade holder
Section waste tray
Operator’s hand pad
Power Switch
Power Connection
Socket and Main
Foot Switch
Hand Pad Interface
Connector
5 | Page
General Data Healthcare, Inc.
Table of Contents
Copyright
©
2009 General Data Company. All rights reserved ........................................................................ 3
Operator Controls and Components ................................................................................................................. 4
Declaration of Conformity .................................................................................................................................. 7
Instrument Compliance....................................................................................................................................... 8
Section 1 | Safety Instruction ............................................................................................................................. 9
Summary ......................................................................................................................................................................................9
Safety Notes .................................................................................................................................................................................9
Safety Devices ............................................................................................................................................................................10
Section 2 | Performance & Specifications ...................................................................................................... 12
Performance Index......................................................................................................................................................................12
Technical Data ............................................................................................................................................................................12
Section 3 | Preparation...................................................................................................................................... 13
Installation Site Requirement .....................................................................................................................................................13
Standard Accessory List .............................................................................................................................................................13
Installation ..................................................................................................................................................................................14
Blade Holder ...........................................................................................................................................................................14
Waste Tray ..............................................................................................................................................................................14
Operator’s Hand Pad ..............................................................................................................................................................14
Foot Switch Installation ..........................................................................................................................................................15
Electrical Connection .................................................................................................................................................................16
Section 4 | Operation ......................................................................................................................................... 17
Display Panel and Its Features ...................................................................................................................................................17
Display Panel ..........................................................................................................................................................................18
Operator’s Hand Pad ..............................................................................................................................................................19
Blade Holder ...............................................................................................................................................................................22
Specimen Clamping System ...................................................................................................................................................23
Clamping the Specimen and Blade Installation ......................................................................................................................24
Choosing Operational Mode .......................................................................................................................................................25
Activating Retraction ..............................................................................................................................................................25
Activating Trimming (Manual / Automatic Mode) ....................................................................................................................25
Activating Sectioning (Manual / Automatic Mode) ...................................................................................................................26
Memorized Feed Function ..........................................................................................................................................................27
Section 5 | Cleaning & Maintenance ................................................................................................................ 28
Cleaning the Clamp: ...................................................................................................................................................................28
Cleaning the Blade Holder: ........................................................................................................................................................29
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General Data Healthcare, Inc.
Section 6 | Troubleshooting ............................................................................................................................. 30
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General Data Healthcare, Inc.
Konformitätserklärung
Déclaration de conformité
Declaración de Confomidad
Verklaring de overeenstemming
Dichiarazione di conformità
We/Wir/ Nous/WIJ/Noi
TBS-A Division of General Data Healthcare
Declare under our sole responsibility that the product,
erklären, in alleniniger Verantwortung,daß dieses Produkt,
déclarons sous notre seule responsabilité que le produit,
declaramos, bajo nuestra sola responsabilidad, que el producto,
verklaren onder onze verantwoordelijkheid, dat het product,
dichiariamo sotto nostra unica responsabilità, che il prodotto,
SHURCut™ 4500 Fully Automated Rotary Microtome
to which this declaration relates is in conformity with the following standard(s) or other normative documents.
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder Richtlinie(n) übereinstimmt.
auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou au(x) document(s) normatif(s).
al que se refiere esta declaración es conforme a la(s) norma(s) u otro(s) documento(s) normativo(s).
waarnaar deze verklaring verwijst, aan de volende norm(en) of richtlijn(en) beantwoordt.
a cui si riferisce questa dichiarazione è conforme alla/e seguente/i norma/o documento/i normativo/i
Declaration of Conformity
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General Data Healthcare, Inc.
Instrument Compliance
TBS-A division of General Data Healthcare, hereby declares the equipment specified conforms to the Classification(s),
Directive(s) and Standard(s) set forth in this document.
Certifications: CE, TUV
EMC Emissions
FCC 47 CFR Part 2, Part 15 CISPR PUB.22 (USA)
EMC Immunity:
EN 55011:2007: (Class B), EN 61000-3-2:2006/A2:2009, EN 61000-3-3:2008, EN 61326-1:2006
IEC 61000-4-2:2008, IEC 61000-4-3:2010, IEC 61000-4-4:2010, IEC 61000-4-5:2005, IEC 61000-4-6:2008
IEC 61000-4-8:2009, IEC 61000-4-11:2004
EN 61010-1: (Third Edition) :2001, EN61010-1:2010
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General Data Healthcare, Inc.
Section 1 | Safety Instruction
Summary
This instrument was built and tested in accordance with the safety regulations as specified below:
Gb9706.1-1995 medical electrical equipment
Note
：
Safety instruction labels on the instrument must be kept in the original place to
avoid an accident, personal injury, or damage to the instrument.
Safety Notes
The following instructions are regarding the transport, installation, regulation, operation
and maintenance of the instrument which must be read and complied with.
Warnings-Transport and Installation
The instrument may only be transported in an upright position.
Never lift the instrument by the hand wheel or the cassette clamp. Always
remove the section waste tray and blade holder before transporting the
instrument.
Check to make sure that the voltage available at your facility complies with the
requirements of this unit.
Connect the unit using the power cable provided. It is critical to connect to a
grounded socket.
Do not operate in rooms with explosion hazards.
Do not tamper with the safety devices of the unit.
Warnings-Operation
Take great care in handling microtome blades. The cutting edge is extremely
sharp and can cause serious injury.
Always remove the blade and put in a safe location before detaching the blade
holder from the unit.
Always clamp the specimen block before inserting or clamping the blade.
Always keep the hand wheel locked when handling the blade or specimen on
the unit. Cover the cutting edge with the blade guard.
Place the blade guard over the blade when sectioning.
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General Data Healthcare, Inc.
Make sure that liquids do not enter the interior of the instrument.
Do not touch the hand wheel while the unit is automatically sectioning to
avoid personal injury and damage to the unit.
Warning- Maintenance and Cleaning
Only authorized and qualified service personnel may access the internal
components of the instrument for service and repair.
Before each cleaning, switch the unit off, disconnect the power plug, and
remove the blade holder completely and clean it separately.
Lock the hand wheel before each cleaning.
Do not use any solvents containing acetone or xylene for cleaning.
Make sure that liquids do not enter the interior of the instrument when
cleaning.
Let the unit dry completely before powering up again.
Turn the unit off and disconnect the power plug before replacing fuses. Only
use fuses of the same specification and replace them as described in the
manual.
Safety Devices
Hand wheel Locking Mechanism
There are two hand wheel locking mechanisms.
• Locking mechanism indicated by (1) on the
diagram can be engaged by flipping the
corresponding switch and rotating the hand wheel to
the upper most position where it will lock into
position.
• Locking mechanism indicated by (2) on the
diagram can be engaged in any position of the hand
wheel by rotating the handle 180° clockwise. To
unlock, rotate 180° counter clockwise.
• If lock (1) is engaged, the LOCK LED indicator
will illuminate on the display panel.
Do not lock the hand wheel (1) when the hand
wheel is rotating as it will damage the unit.
When cleaning the unit, changing the specimen,
or changing the blade, make sure the hand wheel
is locked with either mechanism (1) or (2).
1
2
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General Data Healthcare, Inc.
Blade guard
• Position the blade guard ( 3 ) over the blade when
not operating the unit to avoid personal injury and
prevent damaging the blade edge.
• The blade guard（3）in Fig is shown in the up
position where it protects the blade.
Emergency Stop Function
• In case the operator needs to stop all the functions
of the microtome, the emergency stop button (4)
can be pressed. It turns off all power to the unit.
• To reset the unit after an emergency stop, de-
energize the unit using the ON/OFF switch located
to the right of the power cord. Then rotate the
emergency stop button clockwise until it clicks.
• You can now energize the unit and restart
sectioning.
4
3
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General Data Healthcare, Inc.
Section 2 | Performance & Specifications
Performance Index
SHURCut™ 4500 is a fully automatic motorized rotary microtome. The stepper motor operates
the specimen movement forward and back, and the coarse feed. In addition, the microtome
sections automatically at the touch of a button. It is better in precision sectioning and provides
ease of use.
• The motorized coarse feed operates two speeds for versatility.
• Operator’s hand pad provides an ergonomic interface for the user.
• Retraction function helps give optimum quality sections.
• Automatic memorized coarse feed and reload fast is provided to improve efficiency during
sectioning.
• Three motorized sectioning modes (Continuous, Single, and Manual) are available which
the operator can easily switch through.
• A foot switch accessory allows for the operator to control the automatic sectioning.
Technical Data
SC4500
Item:
Description:
Dimensions
Length: 21.6 in (55 cm)
Width: 16.5 in. (42 cm)
Height: 12.6 in. (32 cm)
Weight:
92.6 lbs. (42 kg)
Environment requirements:
Working temperature
：
-40° F to +50°F (-40 C to +10 C)
Working humidity: <80%
Working pressure:
（
86
～
106
）
kpa
Power Supply:
110/220 v ac±10 %
Frequency:
50/60 Hz
Fuse:
3 Amps
Safety Classification:
I - Type b
Blade Profile
Low Profile Blade recommended: DMB-LP Shur
sharp
™
Disposable Microtome Blade, Low Profile, Teflon Coated
(0.012x0.312x3) inches
Trimming/Section
Thickness:
0.5 to 600µm
0.5 to 2µm - 0.5µm increments
2 to 10µm - 1µm increment
10 to 20µm - 2µm increments
20 to 100µm - 5µm increments
100 to 600µm - 50µm increments
Retraction thickness:
5-100µm in 5µm increments (can also be deactivated)
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General Data Healthcare, Inc.
SC4500 (cont.)
Item
Description
Specimen horizontal feed:
20mm
Specimen vertical feed:
70mm
Maximum specimen size:
40mm x 50mm x 30mm or standard cassette size
Specimen holder
adjustment system:
Horizontal orientation: ±8°
Vertical orientation
：
±8°
Left/Right Blade holder
adjustment:
50mm
Electric Coarse Feed Speed
300µm/s (Slow) and 900µm/s (Quick)
Cutting Speed
100-420mm/s ±10%
Section 3 | Preparation
Installation Site Requirement
Place the unit on a well-supported table. Ensure the table is sitting level.
Ensure that the operating temperature and humidity is according to spec.
Ensure that there is nothing obstructing the hand wheel operation.
Standard Accessory List
Part:
Quantity:
Microtome
1
Blade holder
1
Quick Release Clamp for Standard Cassette
1
Operator’s Hand Pad
1
Foot switch with connection cable
1
Waste Tray
1
M3 Wrench
1
M4 Wrench
1
Disposable Blades
1
Fuse
2
Operation Manual
1
14 | Page
General Data Healthcare, Inc.
3
4
5
Installation
Blade Holder
Remove the blade holder (1) from the box, slide it
along the track as shown in the picture, and then
rotate the blade holder locking lever (2) to lock the
blade holder.
Waste Tray
Remove the waste tray (3) out from the box and
slide it along the track as shown in the picture.
Operator’s Hand Pad
Connect the Operator’s Hand Pad (4) to the jack in
the back of the microtome (5) as described in the
picture.
15 | Page
General Data Healthcare, Inc.
7
6
Foot Switch Installation
The foot switch (7) connects at the back of the unit
(6) above the hand pad jack.
16 | Page
General Data Healthcare, Inc.
4
5
6
Electrical Connection
Check to make sure that the voltage available at your facility complies with the
requirements of this unit.
Connect the unit using the power cable provided. It is critical to connect to a
grounded socket.
Before changing a fuse, make sure to disconnect power from the unit.
1. Insert the fuse (6) into the fuse holder (5) as it is showed in the
picture and the insert the fuse holder into the socket (4).
2. Energize the instrument with the switch at the rear
right side. The instrument should initialize.
3. After the microtome is energized, the display field in
the control panel and hand pad will illuminate. The
specimen holder will automatically retract back to
zero. This is indicated by a beep.
17 | Page
General Data Healthcare, Inc.
Section 4 | Operation
Display Panel and Its Features
All the parameters are set and displayed via display panel. After being powered on, use the display panel to
cycle through sectioning modes. The following is a diagram that explains the functions of the display panel.
LCD Display
LCD display:
Current section thickness/
trimming thickness,
section counter (Num=)
and
CLEAR:
Clear the displayed
counters (section
counter, section
thickness sum) to 0
MODE Selection: Choose
between sectioning
Continuous automatic
sectioning mode.
Indicator Light
Power: Power on/off
Error: Coarse feed
Problem
Manual sectioning
Single automatic section
mode.
18 | Page
General Data Healthcare, Inc.
Display Panel
• The value in the first line of the display window is the set sectioning or
trimming thickness.
• The value in the second line of the display window is the section or trim
counter and section or trim thickness sum (total advance).
• The system is in trimming mode after the instrument is energized.
Indicator Light
• POWER LED - Indicates the unit being powered ON.
• ERROR LED - Indicates coarse feed operation error and sounds an
alarm at the same time.
• LOCK LED - Indicates the handwheel is locked and it will not perform
automatic sectioning.
Sectioning Mode Indicator Light
Using the MODE button, the operator can choose between 3
sectioning modes that are then indicated with corresponding LED
lights:
• CONT - The unit will go into continuous mode. This indicates that once
the operator presses the RUN button, the unit will automatically section
until the operator presses the RUN button again to stop.
• SINGLE - The unit will go into single sectioning mode. This indicates
that once the operator presses the RUN button, the unit will take a single
section from the specimen until the RUN button is pressed again to take
another section.
• MANUAL - The unit will go into manual mode which allows the
operator to use the hand wheel to section the specimen.
Sectioning Mode selection button
• Press the MODE button to choose desired operating sectioning mode:
CONT, SINGLE, OR MANUAL
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General Data Healthcare, Inc.
Clear Button
• Pressing the CLEAR button will clear the section / trimming counter and
the thickness sum (total advance).
• When the instrument is energized, the value of the section counter and
section thickness sum will go
back to zero automatically.
Operator’s Hand Pad
Display Area
• Shows the sectioning / trimming and retraction setting value
Display Area:
Displays sectioning,
trimming, and the retraction
value.
Trim light: trimming mode
Sect light: sectioning mode
Ret On light: retraction
mode
Run light: Automatically
sectioning in Continuous /
Single Mode.
Initiates automatic
sectioning
SECT: sectioning mode
TRI: trimming mode
RET: retraction mode
ON/OFF
MEMO: Memorizes
current position the
specimen holding arm
FEED: Recalls memorized
position setting
Set the sectioning, trimming,
and retraction thickness
value.
Adjust the speed of
automatic sectioning.
Coarse feed backward /
forward.
Double arrow: Fast feed
Single arrow: Slow feed
20 | Page
General Data Healthcare, Inc.
LED Indicators
• TRIM LED – Indicates the microtome status at trimming and the
trimming thickness setting can be adjusted using the hand pad
interface.
• SECT LED – Indicates the microtome status at sectioning and the
sectioning thickness setting can be adjusted using the hand pad
interface.
• RET On LED – Indicates the microtome status at retraction and
retraction thickness setting can be adjusted using the hand pad
interface.
• RUN LED - Indicates the microtome is automatically sectioning in
either Continuous or Single mode. The only adjustment that can be
made when this light is illuminated is the speed adjustment of the
sectioning.
Buttons for adjusting Section, Trim and Retraction values
• Press the + (plus) or – (minus) buttons to set the section, trim, or
retraction value.
Adjusting range: 0.5 to 600µm
0.5 to 2µm，0.5µm increments
2 to 10µm，1µm increment
10 to 20µm，2µm increments
20 to 100µm，5µm increments
100 to 600µm，50µm increments
Retraction range：From 5µm to 100µm, in 5µm increments.
Buttons for adjusting automatic sectioning speed.
• The two buttons can be used while the unit is automatically
sectioning. The sectioning speed adjustment range is 100-420mm/s
±10%.
Buttons for coarse feed backward/forward fast.
• Fast advance/retract movement of the coarse feed.
• Speed is 900µm/s.
Buttons for coarse feed backward/forward slow
• Slow advance/retract movement of coarse feed.
• Speed is 300µm/s.
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tbs electronics SHURCut 4500 Manuale utente

SHURCut 4500
Marca
tbs electronics
Modello
SHURCut 4500
Tipo
Manuale utente
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