ESAB Mig U5000i Manuale utente

Marca: ESAB

Modello: Mig U5000i

Categoria: Sistema di saldatura

Tipo: Manuale utente

Valid for serial no. 640--xxx--xxxx0459 291 227 070920

Mig U5000i

Aristot

400 V version

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 16..............................................

-- 3 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

6ÒÅ

ÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 13........................

6.1 Åæå-

äíåâíî 14..........................................................

6.2 Ïðè

íåîáõîäèìîñòè 14...................................................

6.3Åæåã

îäíî 15............................................................

7MAI

NTENANCE 26.........................................

7.1 Daily

7.2 If ne-

cessary 26........................................................

7.3 Every

year 27...........................................................

Ðóññêèé

TOCr

-- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 5.......................................................

2.1 Îáîðóäîâàíèå 6...........................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................

4ÓÑÒÀÍÎÂÊÀ 7.......................................................

4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................

4.2 Ðàçìåùåíèå 8.............................................................

4.3 Ñåòü ýëåêòðîïèòàíèÿ 8.....................................................

4.4 Íàãðóçî÷íûé ðåçèñòîð 9...................................................

4.5 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè 9.......................

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 11...............................................

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 11.....................................

5.2 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ 12............................................

5.3 Óïðàâëåíèå âåíòèëÿòîðàìè 12...............................................

5.4 Çàùèòà îò ïåðåãðåâà 12.....................................................

5.5 Áëîê îõëàæäåíèÿ 12........................................................

5.6 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 13........................................

7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 15.................................

8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 15.................

ÑÕÅÌÀ 29..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 32.....................................................

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 33........................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 34...........................

bu15d1ra -- 5 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî

èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ ò ðóá.

ÂÍÈÌÀÍÈÅ!

Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

bu15d1ra -- 6 --

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈ ß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñ ÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññò îÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

2 ÂÂÅÄÅÍÈÅ

Áëîê Mig U5000i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ ýëåêòðîäóãîâîé

ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé ñâàðî÷íîé ïðîâîëîêîé (MIG), ëèáî

áåç ãàçà ñ èñïîëüçîâàíèåì ïðîâîëîêè ñ ôëþñîì (MAG), ëèáî âîëüôðàìîâûì

ýëåêòðîäîì â ñðåäå èíåðòíîãî ãàçà (TIG), íî ìîæåò áûòü òàêæå èñïîëüçîâàí

äëÿ ñâàðêè ïîêðûòûì ýëåêòðîäîì (MMA).

Ïîñòàâëÿþòñÿ äâà âàðèàíòà ýòîãî èñòî÷íèêà ïèòàíèÿ:

S Mig 5000i áåç áëîêà îõëàæäåíèÿ

S Mig 5000i ñ áëîê îì îõëàæäåíèÿ

Ïðèìå÷àíèå: Â äàííîì Ðóêîâîäñòâå îïèñûâàåòñÿ Mig 5000i ñ áëîêîì

îõëàæäåíèÿ.

Èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ ñ áëîêàìè ïîäà÷è

ïðîâîëîêè Feed 3004 èëè Feed 4804.

Âñå óñòàâêè çàäàþòñÿ â áëîêå ïîäà÷è ïðîâîëîêè èëè â áëîêå óïðàâëåíèÿ U8.

Àêñåññóàð² îò ä ëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 35.

bu15d1ra -- 7 --

2.1 Îáîðóäîâàíèå

Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ íàãðóçî÷íûì ðåçèñòîðîì, 5m

îáðàòíîãî êàáåëÿ è Ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

Mig U5000i

Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â, ±10%, 3∼ 50/60 Ãö

Ïåðâè÷íûé òîê

ìàêñ.

MIG/MAG

max

(MA

ìàêñ.

TIG

39 À

40 À

31 À

Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â ðåæèìå

ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ï îñëå ñâ àðêè

50 Âò

Äèàïàçîí íàïðÿæåíèÿ/òîêà

MIG/MAG

MMA

TIG

8-60 Â / 16-500 À

16-500 À

4-500 À

Äîïóñòèìàÿ íàãðóçêà ïðè MIG/MAG

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%

500 À / 39 Â

400 À / 34 Â

Äîïóñòèìàÿ íàãðóçêà ïðè äóãîâîé ñâàðêå ïîêðûòûì

ýëåêòðîäîì MMA

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%

500 À / 40 Â

400 À / 36 Â

Äîïóñòèìàÿ íàãðóçêà ïðè TIG.

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60 %

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%

500 À / 30 Â

400 À / 26 Â

Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì òîêå 0.85

Êïä ïðè ìàêñèìàëüíîì òîêå 86 %

Íàïðÿæåíèå õîëîñòîãî õîäà

MIG/MAG

MMA

TIG

72 -88 Â

68 -80 Â

72 -88 Â

Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C

Òåìïåðàòóðà ïðè òðàíñïîðòèðîâêå îò -25 äî +55˚C

Ãàáàðèòíûå ðàçìåðû, ÄxØxÂ

ñ á ëîêîì îõëàæäåíèÿ

625 x 394 x 496 ìì

625 x 394 x 776 ìì

Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå

çâóêîâîå äàâëåíèå

<70 äÁ (A)

Ìàññà

ñ á ëîêîì îõëàæäåíèÿ

69 êã

89 êã

Êëàññ èçîëÿöèè òðàíñôîðìàòîðà H

Ê ëàññ çàùèòû êîðïóñà IP 23

Êëàññ ïðèìåíåíèÿ

Áëîê îõëàæäåíèÿ

Ìîùíîñòü îõëàæäåíèÿ 2,0 kW ïðè ðàçíèöå òåìïåðàòóð 40˚Cèðàñõîäå1,0

ë/ìèí

Îõëàæäàþùàÿ æèäêîñòü 50% âîäà / 50% ìîíîýòèëåíãëèêîëÿ

bu15d1ra -- 8 --

Áëîê îõëàæäåíèÿ

Êîëè÷åñòâî îõëàæäàþùåé

æèäêîñòè

5,5 ë

Ìàêñèìàëüíûé ðàñõîä âîäû 2,0 ë/ìèí

Ìàêñèìàëüíîå êîëè÷åñòâî

ñâàðî÷íûõ ïèñòîëåòîâ / ãîðåëîê

ñ âîäÿíûì îõëàæäåíèåì,

êîòîðîå ìîæå ò áûòü

ïîäñîåäèíåíî

äâà ñâàðî÷íûõ ïèñòîëåòà MIG (äóãîâàÿ ñâàðêà

ïëàâÿùèìñÿ ìåòà ëëè÷åñêèì ýëåêòðîäîì â ñðåäå

èíåðòíîãî ãàçà) èëè îäíà ñâàðî÷íàÿ ãîðåëêà TIG

(äóãîâàÿ ñâàðêà âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå

èíåðòíîãî ãàçà) è îäèí ñâàðî÷íûé ïèñòîëåò MIG

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

Âíèìàíèå!

Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.190 Îì

èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ

ïðèáîðîâ.

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4.1 Èíñòðóêöèè ïî ïîäúåìó

Ñ èñòî÷íèêîì ïèòàíèÿ Ñ òåëåæêîé è èñòî÷íèêîì

ïèòàíèÿ

Ñòåëåæêîé2èèñòî÷íèêîì

ïèòàíèÿ

4.2 Ðàçìåùåíèå

Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî

âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè çàãðàæäåíû.

4.3 Ñåòü ýëåêòðîïèòàíèÿ

Óáåäèò åñü â òîì, ÷ò î áëîê ïîäêëþ÷åí ê ñåòè

ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí

ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî

îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåò ñòâèè ñ

äåéñòâóþùèìè íîðìàìè.

Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.

bu15d1ra -- 1 0 --

Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü

ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé

Mig U5000i 400 V 3μ 50 Hz

Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â

Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ

ñèëîâîãî êàáåëÿ ïèòàíèÿ, ìì

4G6

Ôàçíûé òîê, I ñðåäíåêâàäðàòè÷íîå

äåéñòâóþùåå çíà÷åíèå

31 À

Ïðåäîõðàíèòåëü

Óñòîé÷èâûé ê ïåðåíàïðÿæåíèÿì

Òèï C, ìèíèàòþðíûé âûêëþ÷àòåëü

35 À

40 À

Ïðèìå÷àíèå:

Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé è íîìèíàëû

ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Îíè ìîãóò îêàçàòüñÿ íåïðèìåíèìû â

äðóãèõ ñòðàíàõ: óáåäèòåñü â òîì, ÷òî ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé è íîìèíàëû

ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò ñîîòâåòñòâóþùèì íàöèîíàëüíûì íîðìàì.

4.4 Íàãðóçî÷íûé ðåçèñòîð

×òîáû èçáåæàòü âîçíèêíîâåíèÿ ïîìåõ, êîíöû øèíû

öåïè óïðàâëåíèÿ (CAN) äîëæíû áûòü ñíàáæåíû

íàãðóçî÷íûìè ðåçèñòîðàìè.

Îäèí êîíåö øèíû CAN ïîäêëþ÷åí ê ïàíåëè óïðàâëåíèÿ,

êîò îðàÿ ñíàáæåíà îáÿçàòåëüíûì íàãðóçî÷íûì ðåçèñòîðîì.

Äðóãîé êîíåö ïîäê ëþ÷åí ê èñòî÷íèêó ïèòàíèÿ è äîëæåí áûòü

ñíàáæ åí íàãðóçî÷íûì ðåçèñòîðîì, êàê ïîêàçàíî íà ðèñóíêå ñïðàâà.

4.5 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè

ÏðèïîìîùèáëîêàóïðàâëåíèÿU8èáëîêîâïîäà÷èïðîâîëîêèáåçïàíåëè

óïðàâëåíèÿ ìîæíî óïðàâëÿòü îò îäíîãî èñòî÷íèêà ýëåêòðîïèòàíèÿ áëîêàìè

ïîäà÷è ïðîâîëîêè äî 4 øòóê.

Ìîæíî âûáðàòü ëþáîé âàðèàíò èç ñëåäóþùèõ ñîåäèíåíèé:

S 1 ñâàðî÷íàÿ ãîðåëêà TIG è 1 ñâàðî÷íûé ïèñòîëåò M IG (òðåáóåòñÿ

óíèâåðñà ëüíûé èñòî÷íèê ýëåêòðîïèòàíèÿ)

S 2 ñâàðî÷íûõ ïèñòîëåòà MIG

S 1 ñâàðî÷íàÿ ãîðåëêà TIG è 3 ñâàðî÷íûõ ïèñòîëåòà MIG (òðåáóåòñÿ

óíèâåðñà ëüíûé èñòî÷íèê ýëåêòðîïèòàíèÿ)

S 4 ñâàðî÷íûõ ïèñòîëåòà MIG

Ïðè âûïîëíåíèè ñâàðêè ïðè ïîìîùè ñâàðî÷íûõ ïèñòîëåòîâ MIG ñ âîäÿíûì

îõëàæäåíèåì íà âñåõ òðåõ áëîêàõ ï îäà÷è ï ðîâîëîêè, äëÿ 2 äîïîëíèòåëüíûõ

ñâàðî÷íûõ ïèñòîëåòîâ ðåêîìåíäóåòñÿ ïîäñîåäèíèòü îòäåëüíûé óçåë

îõëàæäåíèÿ.

Ìû ðåêîìåíäóåì ïîäñîåäèíÿòü ñâàðî÷íûå ïèñòîëåòû ïàðàëëåëüíî.

bu15d1ra -- 1 1 --

Äâà áëîêà ïîäà÷è ïðîâîëîêè

Ïðè ñîåäèíåíèè äâóõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü

ñîåäèíèòåëüíûé êîìïëåêò, ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 35.

×åòûðå áëîêà ïîäà÷è ïðîâîëîêè

Ïðè ñîåäèíåíèè ÷åòûðåõ áëîêîâ ïîäà÷è ïðîâîëîêè íåîáõîäèìî èìåòü

ñîåäèíèòåëüíûé êîìïëåêò íà òðè áëîêà è äîïîëíèòåëüíûé óçåë îõëàæäåíèÿ,

ñì. âñïîìîãàòåëüíîå îáîðóäîâàíèå íà ñòð. 35.

bu15d1ra -- 1 2 --

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 5. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ

1 Ñîåäèíèòåëü äëÿ ïîäà÷è

îõëàæäàþùåé âîäû îò ñâàðî÷íîé

ãîðåëêè TIG - ÊÐÀÑÍÛÉ

10 Áåëàÿ èíäèêàòîðíàÿ ëàìïà - Èñòî÷íèê

ïèòàíèÿ ÂÊË. (ON)

2 Ñîåäèíèòåëü ñ âîäÿíûì çàòâîðîì äëÿ

îõëàæäàþùåé âîäû ê ñâàðî÷íîé

ãîðåëêå TIG - Ã Î ËÓÁÎÉ

11 Îðàíæåâàÿ èíäèêàòîðíàÿ ëàìïà -

Ïåðåãðåâ

3 Çàëèâíîå î òâåðñòèå äëÿ îõëàæäàþùåé

âîäû

12 Ñîåäèíèòåëü äëÿ êà áåëÿ óïðàâëåíèÿ ê

áëîêó ïîäà÷è ïðîâîëîêè èëè

íàãðóçî÷íîìó ðåçèñòîðó

4 Ñîåäèíèòåëü äëÿ ê àáåëÿ ñâàðî÷íîãî

òîêà (+) â ðåæèìå ñâàðêè MMA èëè

äëÿ îáðàòíîãî êàáåëÿ â ðåæèìå

ñâàðêè TIG

13 Ñîåäèíèòåëü ãàçîâîãî øëàíãà

5 Ñîåäèíèòåëü ïóëüòà äèñòàíöèîííîãî

óïðàâëåíèÿ

14 Ñîåäèíèòåëü äëÿ ê àáåëÿ ñâàðî÷íîãî

òîêà ê áëîêó ïîäà÷è ïðîâîëîêè

6 Ñîåäèíèòåëü äëÿ îáðàòíîãî êàáåëÿ (-)

èëè äëÿ êàáåëÿ ñâàðî÷íîãî òîêà â

ðåæèìå ñâàðêè TIG

15 Ïîäêëþ÷åíèå îõëàæäàþùåé âîäû ê

áëîêó ïîäà÷è ïðîâîëîêè - ÃÎËÓÁÎÉ

7 Ñîåäèíèòåëü äëÿ ïîäà÷è ñèãíàëà ïóñêà

îò ñâàðî÷íîé ãîðåëêè

16 Ñîåäèíèòåëü äëÿ ïîäà÷è

î õëàæäàþùåé âîäû îò áëîêà ïîäà÷è

ïðîâîëîêè - ÊÐÀÑÍÛÉ

8 Ñîåäèíèòåëü äëÿ ïîäà÷è ãàçà ê

ñâàðî÷íîé ãîðåëêå TIG

9 Ñåòåâîé âûêëþ÷àòåëü, 0 / 1 / ÏÓÑÊ

* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.5

bu15d1ra -- 1 3 --

5.2 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ

Âêëþ÷èòå ïèòàíèå, ïîâåðíóâ âûêëþ÷àòåëü (7) â ïîëîæåíèå START (ÏÓÑÊ).

Îòïóñòèòå âûê ëþ÷àòåëü, è îí âåðíåòñÿ â ïîëîæåíèå «1».

Åñëè òðåáóåòñÿ âðåìåííî îòêëþ÷èòü ïèòàíèå â ïðîöåññå ñâàðêè, à çàòåì

âíîâü âêëþ÷èòü åãî, òî èñòî÷íèê ïèòàíèÿ áóäåò îñòàâàòüñÿ îáåñòî÷åííûì äî

òåõ ïîð, ïîêà âûêëþ÷àòåëü ñíîâà íå áóäåò âðó÷íóþ ïîâåðíóò â ïîëîæåíèå

ST ART (ÏÓ ÑÊ).

×òîáû âûê ëþ÷èòü èñòî÷íèê ïèòàíèÿ, ïîâåðíèòå âûêëþ÷àòåëü â ïîëîæåíèå «0».

Åñëè èñòî÷íèê ïèòàíèÿ îòêëþ÷èòñÿ â ðåçóëüòàòå ñáîÿ ïî ïèòàíèþ èëè

îáû÷íîãî âûêëþ÷åíèÿ âðó÷íóþ, òî ïàðàìåòðû ñâàðêè áóäóò ñîõðàíåíû, òàê

÷òî èõ ìîæíî áóäåò èñïîëüçîâàòü ïðè ñëåäóþùåì âêëþ÷åíèè óñòðîéñòâà.

5.3 Óïðàâëåíèå âåíòèëÿòîðàìè

Âåíòèëÿòîðû èñòî÷íèêà ïèòàíèÿ ïðîäîëæàþò ðàáîòàòü â òå÷åíèå 6,5 ìèí

ïîñëå ïðåêðàùåíèÿ ñâàðêè, è áëîê ïåðåêëþ÷àåòñÿ â ðåæèì

ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû âíîâü íà÷íó ò

ðàáîòàòü.

Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 180 A

èíàïîëíûõîáîðîòàõïðèáîëüøèõòîêàõ.

5.4 Çàùèòà îò ïåðåãðåâà

Èñòî÷íèê ïèòàíèÿ èìååò òðè öåïè çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðûå

ñðàáàòûâàþò ïðè íåäîïóñòèìîì âîçðàñòàíèè âíóòðåííåé òåìïåðàòóðû. Ïðè

ýòîì ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ îðàíæ åâàÿ

èíäèêàòîðíàÿ ëàìïà íà ëèöåâîé ïàíåëè óñòðîéñòâà. Êîãäà òåìïåðàò óðà

ñíèçèò ñÿ, ðåëå âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ.

5.5 Áëîê îõëàæäåíèÿ

Ïîäñîåäèíåíèå ëèíèè ïîäà÷è âîäû (ñâàðêà TIG)

Áëîê îõëàæäåíèÿ îáîðóäîâàí ñèñòåìîé ïðîâåðêè ELP (ESAB Logic Pump)

ïîäñîåäèíåíèÿ øëàíãîâ ïîäà÷è âîäû.

Âûê ëþ÷àòåëü «Âêë./Âûêë.» (On/Off) èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â

ïîëîæåíèè «0» (Off) ïðè ïîäñîåäèíåíèè ñâàðî÷íîé ãîðåëêè TIG ñ âîäÿíûì

îõëàæäåíèåì.

Åñëè ïîäñîåäèíåíà ñâàðî÷íàÿ ãîðåëêà TIG, òî âîäÿíîé íàñîñ àâòîìàòè÷åñêè

íà÷èíàåò ðàáîòàòü, êîãäà ãëàâíûé âûêëþ÷àòåëü «Âêë./Âûê ë.» ïîâåðíóò â

ïîëîæåíè å START (ÏÓÑÊ) è(èëè) êîãäà íà÷àò ïðîöåññ ñâàðêè . Ïîñëå

ïðåêðàùåíèÿ ñâàðêè íàñîñ ïðîäîëæàåò ðàáîòàòü â òå÷åíèå 6,5 ìèí, à çàòåì

ïåðåêëþ÷àåòñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.

bu15d1ra -- 1 4 --

Ïîðÿäîê ðàáîòû ïðè ñâàðêå

×òîáû íà÷àòü ñâàðêó, ñâàðùèê íàæèìàåò ïóñêîâîé âûêëþ÷àòåëü ñâàðî÷íîãî

ïèñòîëåòà. Èñòî÷íèê ïèòàíèÿ âêëþ÷àåò áëîê ïîäà÷è ïðîâîëîêè è íàñîñ

ïîäà÷è îõëàæäàþùåé âîäû.

×òîáû îñòàíîâèòü ïðîöåññ ñâàðêè, ñâàðùèê îòïóñêàåò ïóñêîâîé âûêëþ÷àòåëü

ñâàðî÷íîãî ïèñòîëåòà. Ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ, îäíàêî íàñîñ

ïîäà÷è îõëàæäàþùåé âîäû ïðîäîëæàåò ðàáîò àòü â òå÷åíèå 6,5 ìèí, ïîñëå

÷åãî áëîê ïåðåêëþ÷àå òñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.

Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû

Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû îòêëþ÷àåò ñâàðî÷íûé òîê ïðè

îò ñóòñòâèè îõëàæäàþùåé æèäêîñòè è âûâîäèò ñîîáùåíèå îá îøèáêå íà

ïàíåëü óïðàâëåíèÿ. Ýòî çàùèòíîå óñòðîéñòâî ïîñòàâëÿåòñÿ êàê

äîïîëíèòåëüíàÿ ïðèíàäëåæíîñòü.

5.6 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ

Âåðñèÿ ïðîãðàììû â U8 äîëæíà áûòü 1.20 èëè âûøå. Äëÿ íàäëåæàùåãî

ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà ìàøèíàõ ñî âñòðîåííûìè

ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî

îáåñïå÷åíèÿ 1.21 èëè âûøå.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ïîäê ëþ÷åí, èñòî÷íèê ïèòàíèÿ è áëîê

ïîäà÷è ïðîâîëîêè íàõîäÿòñÿ â ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ; êíîïêè è

ðó÷êè áëîêèðóþòñÿ. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè

ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå èñïîëüçóåòñÿ, åãî âìåñòå ñ

à äàïòåðîì ñëåäóåò îòñîåäèíèòü îò èñòî÷íèêà ïèòàíèÿ è áëîêà ïîäà÷è

ïðîâîëîêè, êîòîðûå â ïðîòèâíîì ñëó÷àå áóäóò ïðîäîëæàòü ðàáîòàòü â ðåæèìå

äèñòàíöèîííîãî óïðàâëåíèÿ.

Ïîäðîáíûå ñâåäåíèÿ î ðàáîòå ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ ïðèâåäåíû

â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè ïàíåëè óïðàâëåíèÿ.

6 Ò ÅÕÍÈ×ÅÑÊÎÅ Î ÁÑËÓÆÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

áåçîïàñíîé è íàä åæíîé ðàáîòû îáîðóäîâàíèÿ.

Òîëüêî ëèöà, èìåþùèå íàäëåæàùèå íàâûêè ðàáîòû ñ ýëåêòðè÷åñêèì

îáîðóäîâàíèåì (ýëåêòðèêè), ìîãóò ñíèìàòü çàùèòíûå ïëàñòèíû

Ïðèìå÷àíèå:

Ã àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú

ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ

íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

bu15d1ra -- 1 5 --

6.1 Åæåäíåâíî

Åæåäíåâíîå òåõíè÷åñêîå îáñëóæèâàíèå.

S Óáåäèòåñü, ÷òî âñå êàáåëè è ñîåäèíåíèÿ èñïðàâíû. Çàìåíèòå äåôåêòíûå

äåòàëè è çàòÿíèòå êðåïëåíèÿ ïðè íåîáõîäèìîñòè.

S Ïðîâåðüòå óðîâåíü îõëàæäàþùåé æèäêîñòè è åå ðàñõîä. Äîëåéòå

îõëàæäàþùóþ æèäêîñòü ïðè íåîáõîäèìîñòè.

6.2 Ïðè íåîáõîäèìîñòè

S Ðåã óëÿðíî ñëåäèòå çà òåì, ÷òîáû èñòî÷íèê ïèòàíèÿ íå áûë çàáèò ãðÿçüþ.

Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà

ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà óñòðîéñòâà.

S Î÷èñòêà ïðîòèâîïûëüíîãî ôèëüòðà

S Óñòàíîâèòå íà ìåñòî çàùèòíóþ

ðåøåòêó âåíòèëÿòîðà ñ

ïðîòèâîïûëåâûì ôèëüòðîì (1).

S Îòêèíüòå çàùèòíóþ ðåøåòêó (2).

S Èçâëåêèòå ïðîòèâîïûëåâîé ôèëüòð

(3).

S Ïðîäóéòå ôèëüòð íà÷èñòî ñæàòûì

âîçäóõîì (ïîíèæåííîãî äàâëåíèÿ).

S Çàìåíèòå ýòîò ôèëüòð íà ôèëüòð

áîëåå òîíêîé î÷èñòêè íà ñòîðîíå

ðåøåòêè (2) (ñíàðóæè îò èñòî÷íèêà

ïèòàíèÿ).

S Óñòàíîâèòå íà ìåñòî çàùèòíóþ ðåøåòêó

âåíòèëÿòîðà ñ ïðîòèâîïûëåâûì ôèëüòðîì.

S Äîëåéòå îõëàæäàþùóþ æèäêîñòü

Ðåêîìåíäóåòñÿ ïðèìåíÿòü ãîòîâûé ê ïðèìåíåíèþ

õëàäàãåíò ïðîèçâîäñòâà ESAB. Ñì.

ïðèíàäëåæíîñòè íà ñòð. 35.

S Äîëåéòå îõëàæäàþùóþ æèäêîñòü äî ñåðåäèíû óðîâíÿ çàëèâíîãî

îòâåðñòèÿ.

ÑÎÁËÞÄÀÉÒÅ ÌÀÊÑÈÌÀËÜÍÓÞ ÎÑÒÎÐÎÆÍÎÑÒÜ!

Ñ îõëàæäàþùåé æèäêîñòüþ ñëåäóåò îáðàùàòüñÿ êàê ñ õèìè÷åñêèìè îòõîäàìè.

bu15d1ra -- 1 6 --

6.3 Åæåãîäíî

Ïðîâîäèòå ñëåäóþùåå òåõíè÷åñêîå îáñëóæèâàíèå ïî êðàéíåé ìåðå îäèí ðàç

âãîä.

S Î÷èñòèòå îò ïûëè è ãðÿçè. Ïðîäóéòå èñòî÷íèê ïèòàíèÿ íà÷èñòî ñóõèì

ñæàòûì âîçäóõîì (ïîíèæåííîãî äàâëåíèÿ).

S Çàìåíèòå îõëàæäàþùóþ æèäêîñòü è ïðîìîéòå øëàíãè è ðåçåðâóàð ÷èñòîé

âîäîé.

S Ïðîâåðüòå ïðîêëà äêè, êàáåëè è ñîåäèíåíèÿ. Çàìåíèòå äåôåêòíûå äåòàëè

è çàòÿíèòå êðåïëåíèÿ ïðè íåîáõîäèìîñòè.

7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ

Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,

ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.

Òèï íåèñïðàâíîñòè Äåéñòâèÿ:

Îòñóòñòâèå äóãè S Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.

S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé

ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.

S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.

Ïðåðûâàíèå ñâàðî÷íîãî òîêà

âî âðåìÿ ñâàðêè

S Ïðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé

ïåðåãðóçêè (ñðàáàòûâàíèå ðåëå îïðåäåëÿåòñÿ ïî

çàãîðàíèþ îðàíæåâîé ëàìïû íà ëèöåâîé ïàíåëè).

S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

×àñòî ñðàá àòûâàþò ðåëå

çàùèòû îò òåïëîâîé

ïåðåãðóçêè.

S Ïðîâåðüòå, íå çàñîðåíû ëè âîçäóøíûå ôèëüòðû.

S Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå

çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ïèòàíèÿ (ò. å. ÷òî

óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).

Íèçêàÿ ýôôåêòèâíîñòü

ñâàðêè.

S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé

ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.

S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.

S Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû

òðåáóåìîãî òèïà.

S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ

êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé

ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 7 --

TOCe

1 DIRECTIVE 17........................................................

2SAFETY 17...........................................................

3 INTRODUCTION 19...................................................

3.1 Equipment 19................................................................

4 TECHNICAL DATA 19.................................................

5 INSTALLATION 20....................................................

5.1 Lifting instructions 21.........................................................

5.2 Placing 21...................................................................

5.3 Mains power supply 21........................................................

5.4 Terminating resistor 22........................................................

5.5 Connection of multiple wire feed units 22........................................

6 OPERATION 24.......................................................

6.1 Connections and control devices 24............................................

6.2 Turning on the power source 25................................................

6.3 Fan control 25...............................................................

6.4 Overheating protection 25.....................................................

6.5 Cooling unit 25...............................................................

6.6 Remote control unit 26........................................................

8 FAULT TRACING 28...................................................

9 ORDERING OF SPARE PARTS 28......................................

DIAGRAM 29............................................................

ORDERING NUMBER 32.................................................

SPARE PARTS LIST 33...................................................

ACCESSORIES 34.......................................................

-- 1 8 --

bu15d1ea

1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-

ing power source Mig U5000i, Mig U5000iw from serial number 620 (2006 w .20) are constructed and

tested in compliance with the standard EN 60974--1/--2 and EN 60974--10 in accordance with the re-

quirements of directive (2006/95/EC) and (2004/108/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director

Equipment and Automation

Laxå 2007--03--14

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 1 9 --

bu15d1ea

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is s afe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding p rotectio n and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

Do not use the power source for thawing frozen pipes.

WARNING!

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 2 0 --

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3 INTRODUCTION

The Mig U5000i is a MIG/MAG / TIG welding power source, which can also be used

for MMA welding.

There are two variants of the power source:

S Mig U5000i without cooling unit

S Mig U5000i with cooling unit.

NB: These instructions describe a Mig U5000i with a cooling unit.

The power source is intended for use with the Feed 3004 or Feed 4804 wire feed

units.

All the settings are made from the wire feed unit or control box U8.

ESAB’s accessories for the product can be found on page 35.

3.1 Equipment

The power source is supplied complete with terminating resistor, 5m return cable

and instruction m anual.

4 TECHNICAL DATA

Mig U5000i

Mains voltage 400V, ±10%, 3∼ 50/60 Hz

Primary current

max

MIG/MAG

max

MMA

max

TIG

39 A

40 A

31 A

No--load power demand when in the energy--saving mode,

6.5 min. after welding

50 W

Voltage/current range

MIG/MAG

MMA

TIG

8-- 60 V / 16--500 A

16-- 500 A

4 -- 500 A

Permissible load at MIG/MAG

60 % duty cycle

100% duty cycle

500 A / 39 V

400 A / 34 V

Permissible load at MMA

60 % duty cycle

100% duty cycle

500 A / 40 V

400 A / 36 V

Permissible load at TIG

60 % duty cycle

100% duty cycle

500 A / 30 V

400 A / 26 V

Power factor at maximum current 0.85

Efficiency at maximum current 86 %

Open --circuit voltage

MIG/MAG

MMA

TIG

72 -- 88 V

68 -- 80 V

72 -- 88 V

Operating temperature -- 1 0 t o + 4 0 ˚C

T ransportation temperature -- 2 5 t o + 5 5 ˚C

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ESAB Mig U5000i Manuale utente

Marca: ESAB

Modello: Mig U5000i

Categoria: Sistema di saldatura

Tipo: Manuale utente

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English: ESAB Mig U5000i User manual

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