ESAB Professional 200 Caddy® Manuale utente

Professional 200 Caddy®
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Professional 200 Caddy®
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Valid for serial no. 632--xxx--xxxx0468 964 227 060814
Professional 200
Caddyt
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 10..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 6.......................................................
3 Òåõíè÷å ñ êèå äàííûå 6..............................................
3.1 Ñîñòàâ îáîðóäîâàíèÿ 7....................................................
3.2 Îáëàñòü ïðèìåíåíèÿ 7.....................................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Ðàáî÷åå ìåñòî 7...........................................................
4.2 Ïîäêëþ÷åíèå 7............................................................
5 ÝÊÑÏËÓÀÒÀÖÈß 8..................................................
5.1 Çàùèòà îò ïåðåãðóçîê 8....................................................
6 Òåõíè÷å ñêîå îáñëóæèâàíèå 8.......................................
6.1 ×èñòêà 8...................................................................
7 ÄÈÀÃÍÎÑÒÈÊÀ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 9...............................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 9.......................................
ÑÕÅÌÀ 18..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 19.....................................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 20........................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 21...........................
bh11d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàò ü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
RU
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑ ÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñ ÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññò îÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
Âíèìàíèå!
Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñê ëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ ò ðóá.
ÂÍÈÌÀÍÈÅ!
RU
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2 ÂÂÅÄÅÍÈÅ
Âûïðÿìèòåëü Professional 200 - ÿâëÿåòñÿ òðàíçèñòîðíî-óïðàâëÿåìûì
èñòî÷íèêîì ïèòàíèÿ, ïðåäíàçíà÷åííûì äëÿ ðó÷íîé äóãîâîé ñâàðêè (ÌÌÀ), à
òàêæå äëÿ ñâàðêè íåïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå àðã îíà (TIG) ñ
âîçáóæäåíèåì äóãè ìåòîäîì êàñàíèÿ è îòðûâà.
Ïðèìåíåíèå ñîâðåìåííîé ýëåêòðîíèêè, â òîì ÷èñëå è èíâåðòîðíîé
òåõíîëîãèè, ïîçâîëèëî, íàðÿäó ñ äðóãèìè ïðåèìóùåñòâàìè, îáåñïå÷èòü
áûñòðóþ íàñòðîéêó ïðîöåññà è ïðîâåäåíèå âûñîêîêà÷åñòâåííîé ñâàðêè, à
òàêæå ïîçâîëèëî óìåíüøèòü âåñ è ãàáàðèòû óñòàíîâêè. Ðåìåíü ñëóæèò äëÿ
óäîáñòâà ïåðåíîñà âûïðÿìèòåëÿ íà ïëå÷å ñâàðùèêà è â êà÷åñòâå ðó÷êè â
çàïðàâëåííîì âèäå.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 21.
3 Òåõíè÷åñêèå äàííûå
Professional 200
Ìàêñ. ñèëà òîêà/ íàïðÿæåíèå:
ïðè ÏÂ 35%
ïðè ÏÂ 60%
ïðè ÏÂ 100%
200A/28 V
150A/26 V
115 A / 2 5 V
Ïðåäåëû ðåãóëèðîâàíèÿ áåññòóïåí÷àò î 5-200A
Íàïðÿæåíèå õîëîñòîã î õîäà 50-80 V
Ñåòåâîå ïèòàíèå:
íàïðÿæåíèå
ïî òðåáëÿåìûé òîê
ïðåäîõðàíèòåëü
êàáåëü ïèòàíèÿ
(ñå÷åíèå)
400 V
10A
16A
4x1,5 ìì
2
Êëàññ çàùèòû IP 23
Êëàññ ïðèìåíåíèÿ
Ìàññà ïðèáë. 11 kg
*Ïðè ñâàðî÷íîì òîêå ìåíåå 100À äîñòàòî÷åí ïðåäîõðàíèòåëü 10A.
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Ê ëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.
Ñâàðî÷íûé èñòî÷íèê îòâå÷àåò òðåáîâàíèÿì IEC 974-1
Ñå÷åíèå êàáåëÿ ñîîòâåòñòâóåò jâåäñêèì íîðìàì.
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3.1 Ñîñòàâ îáîðó äîâàíèÿ
Âûïðÿìèòåëü Professional 200 èìååò ðàçú¸ì äëÿ ï óëüòà äèñòàíöèîííîãî
óïðàâëåíèÿ, ðàáîòà êîòîðîãî àêòèâèðóåòñÿ àâòîìàòè÷åñêè ïðè åãî
ïîäê ëþ÷åíèè.
Âíèìàíèå! Äëÿ àâòîçàïóñêà äèñòàíöèîííîãî óïðàâëåíèÿ ê îíò àêòû L è M áëîêà
ÄÓ äîëæíû áûòü ñîåäèíåíû.
 êîìïëåêò ïîñòàâêè Professional 200 âõîäèò: 3 ì ñåòåâîãî êàáåëÿ, ïî 5ì
ñâàðî÷íîãî è âîçâðàòíîãî êàáåëÿ ñ ðàçú¸ìàìè òèïà ÎÊÑ äëÿ áûñòðîé ñìåíû
ïîëÿðíîñòè.
Çàâîäñêîé íîìåð èçãîòîâèò å ëÿ óêàçàí íà ôèðìåííîé òàáëè÷êå.
3.2 Îáëàñòü ïðèìåíåíèÿ
Professional 200 ïðåäíàçíà÷åí äëÿ ñâàðêè íà ïîñòîÿííîì òîêå áîëüøèíñòâà
ìàëîóãëåðîäèñòûõ, ëåãèðîâàííûõ, íåðæàâåþùèõ ñòàëåé è ÷óãóíà.
Professional 200 ïîçâîëÿåò èñïîëüçîâàòü øòó÷íûå ýëåêòðîäû îò j1.6 äî j 4.0
ìì.
Ñâàðêà íåïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå àðãîíà (TIG)
TIG ñâàðêà îñîáåííî ýôôåêòèâíà ïðè âûñîêèõ òðåáîâàíèÿõ ê êà÷åñòâó
ñâàðíîãî øâà, à òàêæå ïðè ñâàðêå òîíêîëèñòîâûõ êîíñòðóêöèé. Äëÿ ñâàðêè
ìåòîäîì TIG óñòàíîâêó Professional 200 íåîáõîäèìî äîîñíàñòèòü: ãîðåëêîé TIG
ñ ãàçîâûì êëàïàíîì, áàëëîíîì Ar, ðåãóëÿòîðîì Ar, âîëüôðàìîâûì
íåïëàâÿùèìñÿ ýëåêòðîäîì è ïðè íåîáõîäèìîñòè ïðèñà äî÷íûìè ïðó òêàìè.
Äóãà âîçáóæäàåòñÿ çà ñ÷¸ò êàñàíèÿ è îòðûâà ýëåêòðîäà îò èçäåëèÿ.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
4.1 Ðàáî÷åå ìåñòî
Óñòàíîâêà äîëæíà ðàñïîëàãàòüñÿ â óäîáíîì äëÿ ðàáîòû ìåñòå, íå ïåðåêðûâàÿ
äîñòóïà âîçäóõà â âåíòèëÿöèîííûå ñå÷åíèÿ.
4.2 Ïîäêëþ÷åíèå
Ïðè èñïîëüçîâàíèè ïîëíîé ìîùíîñòè âûïðÿìèòåëÿ äîñòàòî÷íî óñòàíîâèò
ïðåäîõðàíèòåëü íà 10 À. (ñòàíäàðòíûé ïðåäîõðàíèòåëü ðàçúåìà ñåòè
íàïðÿæåíèåì 400 V - 16 À).
Âûïðÿìèòåëè Professional 200 èìåþò óñòðîéñòâî êîìïåíñàöèè êîëåáàíèé
íàïðÿæåíèÿ ïèòàþùåé ñåòè: ïðè êîëåáàíèÿõ íàïðÿæåíèÿ ïèòàþùåé ñåòè 10%,
êîëåáàíèÿ âûõîäíîãî íàïðÿæåíèÿ îñòàåòñÿ â ï ðåäåëàõ 0,2%.
Professional 200 ïèòàåòñÿ íàïðÿæåíèåì 400V, òðåõôàçíîã î ò îêà. ×àñòîòà ñåòè
50-60 Hz.
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5ÝÊÑÏËÓÀÒÀÖÈß
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
Ñåòåâîé âûêëþ÷àòåëü ðàñïîëîæåí íà çàäíåé ïàíåëè Professional
200. Ïðè âêëþ÷åííîì ïèòàíèè íà ïåðåäíåé ïàíåëè çàãîðàåòñÿ
áåëàÿ èíäèêàòîðíàÿ ëàìïî÷êà.
1. Æåëòàÿ èíäèêàòîðíàÿ ëàìïî÷êà
2. Óñòàíîâêà âåëè÷èíû ñâàðî÷íîãî òîêà â ïðåäåëàõ 3-140A.
3. Áåëàÿ èíäèêàòîðíàÿ ëàìïî÷êà.
4. Ðàçúåì äèñòàíöèîííîãî óïðàâëåíèÿ.
Âåëè÷èíà ñâàðî÷íîãî íàïðÿæåíèÿ óñòàíàâëèâàåòñÿ ðóêîÿòêîé,
ðàñïîëîæåííîé íà ïåðåäíåé ïàíåëè.
Âíèìàíèå!
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî ðåê îìåíäóåìûå ñå÷åíèÿ ñâàðî÷íîãî è
âîçâðà òíîãî êàáåëÿ (íå ìåíåå 25 ìì
2
)
(Ñì. Ñïèñîê çàïàñíûõ ÷àñòåé).
5.1 Ç àùèòà îò ïåðåãð óçîê
Äëÿ çàùèòû îò ïåðåãðåâà âûïðÿìèòåëè Professional 200 èìååò âñòðîåííîå
òåðìîðåëå, ñðàáàòûâàþùåå ïðè ïðåâûøåíèè òå ìïåðà òóðû âûøå äîïóñòèìîé
âåëè÷èíû. Ïðè ýòîì îáåñòî÷èâàþòñÿ ñâàðî÷íûå êàáåëè è çàãîðàåòñÿ
îðàíæåâàÿ êîíòðîëüíàÿ ëàìïà. Ïðè ïîíèæåíèè òåìïåðàòóðû òåðìîðåëå
àâòîìàòè÷åñêè âêëþ÷àåò âûïðÿìèòåëü.
6 Òåõíè÷åñêîå îáñëóæèâàíèå
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòå ëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî âûïîëíÿòüñÿ ïðîôåññèîíàëüíî
ïîäãîòîâëåííûì ïåðñîíàëîì.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ðàáîòû.
6.1 ×èñòêà
Professional 200 òðåáóåò ìèíèìàëüíîãî îáñëóæèâàíèÿ. Îáû÷íî îíî ñâîäèòñÿ ê
ðåãóëÿðíîé ÷èñòêå ôèëüòðà, ðàñïîëîæåííîãî íà ïåðåäíåé ïàíåëè î÷èñòè
âûïðÿìèòåëÿ ðàç â ãîä ïðîäóâêîé ñæàòûì âîçäóõîì.
Ïðè ðàáîòå âûïðÿìèòåëÿ â çàãðÿçíåííûõ èëè ïûëüíûõ óñëîâèÿõ ÷èñòêó
ïðîâîäÿò ÷àùå. Ðåøåòêà ôèëüòðà ñíèìàåò ïóòåì åå î òæ àòèÿ (âñò àâèâ â ùåëü
ðåøåòêè îòâåðòêó, íàïðèìåð) è ïåðåìåùåíèÿ åå îñòîðîæíî ââåðõ.
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7 ÄÈÀÃÍÎÑÒÈÊÀ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Âèä íåèñïðàâíîñòè Ìåðû ïî èõ óñòðàíåíèþ
Íå âîçáóæäàåòñÿ äóãà îò ñâàðî÷íîãî
èñòî÷íèêà ïèòàíèÿ
S Óá åäèòåñü, ÷òî ñåòåâîé âûêëþ÷àòåëü
âê ëþ÷åí.
S Ïðîâåðüòå ïðàâèëüíîñòü ñîåäèíåíèÿ
ñâàðî÷íûõ êàáåëåé.
S Óáåäèòåñü, ÷òî âåëè÷èíà ñâàðî÷íîãî
òîêà óñòàíîâëåíà ïðàâèëüíî.
 ïðîöåññå ñâàðêè ïðîèçîøëî îòêëþ÷åíèå
èñòî÷íèêà ïèòàíèÿ.
S Ïðîâåðüòåíåðàáîòàëîëèòåðìîðåëå
(çàãîðåëàñü îðàíæåâàÿ ëàìïà íà
ïåðåäíåé ïàíåëè).
S Ïðîâåðüòå ïðåäîõðàíèòåëü.
Òåðìîðåëå ñðàáàòûâàåò î÷åíü ÷àñòî. S Ïðîâåðüòåíåçàáèòëèâîçäóøíûé
ôèëüòð.
S Óáåäèòåñü, ÷òî ñâàðêà íå âåëàñü íà
çàâûøåííûõ ðåæèìàõ. (ïåðåãðóçêà
èñòî÷íèêà ïèòàíèÿ).
Íèçêîå êà÷åñòâî ñâàðêè. S Ïðîâåðüòå ïðàâèëüíîñòü ïîäêëþ÷åíèÿ
ñâàðî÷íûõ êàáåëåé.
S Óáåäèòåñü, ÷òî âåëè÷èíà ñâàðî÷íîãî
òîêà óñòàíîâëåíà ïðàâèëüíî.
S Ïðîâåðüòå ñîñòîÿíèå øòó÷íûõ
ýëåêòðîäîâ.
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ì îíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 11........................................................
2SAFETY 11...........................................................
3 INTRODUCTION 13...................................................
4 TECHNICAL DATA 13.................................................
4.1 Equipment 14................................................................
4.2 Field of application 14.........................................................
5 INSTALLATION 14....................................................
5.1 Placing 14...................................................................
5.2 Connection 15...............................................................
6 OPERATION 15.......................................................
6.1 Overload protection 15........................................................
7 MAINTENANCE 15....................................................
7.1 Cleaning 16.................................................................
8 FAULT TRACING 16...................................................
9 ORDERING OF SPARE PARTS 16......................................
DIAGRAM 18............................................................
ORDERING NUMBER 19.................................................
SPARE PARTS LIST 20...................................................
ACCESSORIES 21.......................................................
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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source Professional 200 from serial number 632 complies with standard IEC/EN 60974--1,
in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with
standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and add-
endum (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2006--08--11
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from drafts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is s afe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect y our ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide yo u with all necessary welding protection an d accessories.
This product is solely intended for arc welding.
WARNING!
Read and understand the instruction manual before installing
or operating.
Do not use the power source for thawing frozen pipes.
WARNING!
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3 INTRODUCTION
The Professional 200 are one transistor controlled welding power source designed
for welding with coated electrodes and for TIG welding (touch start).
The advanced electronics provide rapid control response, low power demand and
excellent welding characteristics. Inverter technology contributes to low weight and
compact dimensions of the units.
The rounded slimline shape of the unit m akes it comfortable to carry. T he strap can
be folded to serve as a carrying handle, or fully extended to serve as a shoulder
strap.
ESAB’s accessories for the product can be found on page 21.
4 TECHNICAL DATA
Professional 200
Performance:
at 35% duty cycle
at 60%
at 100%
200A/28 V
150A/26 V
115A/25 V
Setting range continuously variable 5--200A
Open circuit voltage 50--80 V
Mains supply:
voltage
primary current
fuse
mains cable, area
400 V
10A
16A
4x1,5 mm
2
Enclosure class IP 23
Application class
Weight approx. 11 kg
*When welding below 100A a 10A slow fuse is adequate.
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
Welding power source complies with IEC 974--1
Power cable rating complies with Swedish regulations.
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4.1 Equipment
Professional 200 is equipped with a remote control socket which activates automati-
cally when a remote control device is connected.
NOTE! The contact pins L and M must be strapped in the remote device’s connec-
tioncableforautomaticactivationtofunction.Theinverterissuppliedwitha3meter
long mains cable.
Professional 200 is delivered with 5 meter long welding and return cables. These are
attached to cable connectors allowing quick change of polarity.
The manufacturer’s serial number is stamped on the r ating plate.
4.2 Field of application
Professional 200 supply direct current, which allows you to weld most alloyed and
non--alloyed steels, stainless steels and cast iron. .
With the Professional 200 you can use coated electrodes from ∅1.6 m m to
∅ 4,0 mm.
Tig--welding
TIG welding is particularly useful when high quality standards are required and when
welding thin sheet.
Before using the Professional 200 for TIG welding it must be equipped with:
S a TIG torch and gas valve
S a cylinder of argon
S an argon regulator
S tungsten electrodes
S suitable filler metal, if necessary.
The best method to use is the touch start, where you gently stroke the tungsten
electrode against the workpiece to establish the arc.
5 I NSTALLATION
The installatio n must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’ s responsibility to take adequate precautions.
5.1 Placing
Place the machine so that there is nothing to prevent the cooling air from passing
through it.
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5.2 Connection
To get maximum performance from the Professional 200 a 10A fuse is adequate.
(400 V sockets normally have 16A fuses).
The Professional 200 both have mains voltage compensation, which means that
¦10% fluctuation in the supply voltage produces only ¦0.2% variation in the
welding voltage.
Professional 200 is intended for 400V, 3 phase supplies. It can be used with 50 Hz or
60 Hz supplies.
6OPERATION
General safety regulations for the handling of the equipment can be found on
page 11. Read through before you start using the equipment!
The power switch is at the rear of the Professional 200. T he white lamp on the front
will glow when the power is on.
1. Yellow lamp
2. Welding current control 3-140A
3. White lamp
4. Remote control socket
The current is adjusted using the knob on the front.
Important!
Only use t h e accompanying weld ing cable an d return cable,
with a cross--sectional area of 25 mm@. (See list of spare parts
for order number).
6.1 Overload protection
To save you worrying about overloading the Professional 250 it has a thermal
cut--out that will trip before the temperatu re becomes too high. You can tell when the
rectifier has been overloaded because the yellow light comes o n and it will no longer
be possible to weld.
7 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Maintenance must be executed by a professional.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
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7.1 Cleaning
Professional 200 requires a minimum of maintenance. Normally it is sufficient to blow
the unit clean with dry compressed air once a year, and clean the filter in the front
regularly.
If the unit is used in a d irty or dusty environment it should be cleande more often.
The filter is released by inserting, e.g. a screwdriver, in the grille’s slots and prising it
gently upwards.
8 FAULT TRACING
Type of fault Measure
No arc is generated by
the welding power
source.
S Make sure the mains switch is on.
S Check that the welding and return cables are properly connected.
S Make sure the welding current set is correct.
The welding current is
interrupted in the
course of welding.
S Check if the thermal cut--out has tripped (the orange indicating lamp
on the front panel is on).
S Check the mains fuse.
The thermal cut--out
trips frequently.
S Check that the filter is not packed with dust.
S Check that the ratings of the welding power source have not been
exceeded (overload of the power source).
Poor welding result. S Check that the welding and return cables are properly connected.
S Make sure the welding current set is correct.
S Check that there is nothing wrong with the electrodes.
9 ORDERING OF SPARE PARTS
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
Professional 200 is designed and tested in accordance with the international and Euro-
pean standards IEC/EN 60974--1 and EN 60974--10. It is the obligation of the service
unit which has carried out the service or repair work to make sure that the product still
conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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p
Edition 060814
Diagram Ñõåìà
-- 1 8 --
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Professio n a l 200
Professio n a l 200
Edition 060814
Ordering number Íîìåð çàêàçà
-- 1 9 --
bh11o1 1a
Ordering no. Denomination Type
0468 020 881 Welding power source Professional 200
0468 964 990 Spare parts list Professional 200
Professio n a l 200
Edition 060814
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
-- 2 0 --
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Item
Qty Ordering no. Denomination
1 1 0468 462 001 Filter
2 1 0467 796 001 Grill
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