SICK SureSense - HTB18 Hybrid photoelectric sensors Istruzioni per l'uso

O P E R A T I N G I N S T R U C T I O N

HTB18(L)

Hybrid photoelectric sensors

O P E R A T I N G I N S T R U C T I O N

HTB18(L)

Hybrid photoelectric sensors

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en

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Described product

H18 - SureSense

HTB18

HTB18L

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Production location

SICK Inc.

55438 Minneapolis, MN

USA

Legal information

This work is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

This document is an original document of SICK AG.

8017850.16K9 | SICK

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3

Contents

1 General safety notes......................................................................... 5

2 Notes on UL approval........................................................................ 5

3 Intended use...................................................................................... 5

4 Operating and status indicators...................................................... 6

5 Mounting............................................................................................. 6

6 Electrical installation........................................................................ 7

6.1 DC Output Operation................................................................................ 7

6.2 Connection Pinout.................................................................................... 11

6.3 Adjustments.............................................................................................. 12

7 Commissioning.................................................................................. 17

8 Troubleshooting................................................................................. 19

9 Disassembly and disposal............................................................... 20

10 Maintenance...................................................................................... 20

11 Technical data.................................................................................... 20

11.1 Dimensional drawing................................................................................ 21

CONTENTS

4

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1 General safety notes

■

Read the operating instructions before commissioning.

■

Connection, mounting, and configuration may only be performed by trained

specialists.

■

2006/42/EC

NO

SAFETY

Not a safety component in accordance with the EU Machinery Directive.

■

When commissioning, protect the device from moisture and contamination.

■

These operating instructions contain information required during the life cycle of

the sensor.

HTB18L:

EN/IEC 60825-1:2014

IEC60825-1:2007

LASERCLASS 1

Laser

1

Maximum pulse power < 4,0 mW

Puls length: 4 µs

Wavelength: 650 - 670 nm

Complies with 21 CFR 1040.10

and 1040.11 except for deviations

pursuant to Laser Notice No. 50,

dated June 24, 2007

ATTENTION

WARNING: Interruption, manipulation or incorrect use can lead to hazardous exposure

due to laser radiation.

2 Notes on UL approval

All housing types are Type 1 enclosure.

3 Intended use

The HTB18 is an opto-electronic photoelectric background suppression proximity sen‐

sor (referred to as “sensor” in the following) for the optical, non-contact detection of

objects, animals, and persons. If the product is used for any other purpose or modified

in any way, any warranty claim against SICK AG shall become void.

The HTB18L is an opto-electronic photoelectric background suppression proximity sen‐

sor (referred to as “sensor” in the following) for the optical, non-contact detection of

objects. If the product is used for any other purpose or modified in any way, any war‐

ranty claim against SICK AG shall become void.

GENERAL SAFETY NOTES 1

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4 Operating and status indicators

2

3

2 3

4

1

Potentiometer adjustment (if selec‐

tred by model configuration) or LED

Indicators

2

LED indicator green: supply voltage

active

3

LED indicator yellow: status of

received light beam

4

Signal strength light bar (if selected

by model configuration)

5 Mounting

Mount the sensor using a suitable mounting bracket (see the SICK range of acces‐

sories).

NOTE

Note the sensor's maximum permissible tightening torque of 0.56 Nm.

Note the preferred orientation of the sensor relative to the direction of object motion,

refer to figure 1.

Figure 1: Sensor orientation relative to object direction

4

OPERATING AND STATUS INDICATORS

6

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6 Electrical installation

The sensors must be connected in a voltage-free state (U

V

= 0 V). The following informa‐

tion must be observed depending on the connection type:

– Plug connection: pin assignment

– Cable: wire color

Only apply voltage/switch on the voltage supply (U

V

> 0 V) once all electrical connec‐

tions have been established.

The green LED indicator on the top of the sensor lights up.

Explanation of connection terminology used in Tables 1-3:

BN = Brown

WH = White

BU = Blue

BK = Black

n. c. = no connection

Q1 = switching output 1

Q2 = switching output 2

L+ = supply voltage (Uv)

L1 = AC supply voltage

M = common

N = AC common

Test = Test input

L.ON = light switching

D.ON = dark switching

NOTE

The sensor outputs may come equipped with an adjustable ON delay or OFF delay. This

is indicated by the model configuration (Hx18-xxxxx_).

6.1 DC Output Operation

Table 1: Output Operation

HTX18-_xxxxx

-Axxxxx

Q1 = D.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

ELECTRICAL INSTALLATION 6

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Q2 = D.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Bxxxxx

Q1 = L.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = L.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Pxxxxx

Q1 = L.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = D.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Nxxxxx

Q1 = L.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = D.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Fxxxxx

1

Q1 = L.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

6 ELECTRICAL INSTALLATION

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Q2 = D.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Vxxxxx

Q1 = L.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Health, PNP (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Wxxxxx

Q1 = L.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Health, NPN (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Xxxxxx

Q1 = D.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Health, PNP (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Yxxxxx

Q1 = D.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Health, NPN (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Gxxxxx

Q1 = L.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Alarm, PNP (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Hxxxxx

Q1 = L.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Alarm, NPN (≤ 100 mA) see table 2, page 11 see table 2, page 11

ELECTRICAL INSTALLATION 6

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-Jxxxxx

Q1 = D.ON, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Alarm, PNP (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Kxxxxx

Q1 = D.ON, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

Q2 = Alarm, NPN (≤ 100 mA) see table 2, page 11 see table 2, page 11

-Mxxxxx Q1 = D.ON, MOSFET (≤ 100 mA)

+ (L

Q

‒ (

+ (L1)

Q

‒ (N)

Load

+ (L1)

Q

‒ (N)

Load

-Lxxxxx Q1 = L.ON, MOSFET (≤ 100 mA)

+ (L1)

Q

‒ (N)

Load

+ (L

Q

‒ (

+ (L1)

Q

‒ (N)

Load

-Zxxxxx Special output operation Contact SICK Contact SICK

1

PNP output diagram pictured; NPN also possible by connecting the Load to + (L+) and Q

6 ELECTRICAL INSTALLATION

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Table 2: Alarm/Health Operation

HTX18-_xxxxx

-Vxxxxx

-Xxxxxx

Q2 = Health, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Wxxxxx

-Yxxxxx

Q2 = Health, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Gxxxxx

-Jxxxxx

Q2 = Alarm, PNP (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

-Hxxxxx

-Kxxxxx

Q2 = Alarm, NPN (≤ 100 mA)

+ (L+)

Q

‒ (M)

Load

+ (L+)

Q

‒ (M)

Load

6.2 Connection Pinout

Table 3: Connection Pinout, DC

HT18 -x1xxxx -x2xxxx -x3xxxx -x4xxxx

1 BN + (L+) + (L+) + (L+) + (L+)

2 WH Q2 - Q2 2

3 BU - (M) - (M) - (M) - (M)

4 BK Q1 Q Q1 Q1

0.14 ... 1.5 mm

2

1

2

3

I

N

= X A

2

1

4

3

I

N

= X A

1

2

4 3

I

N

= X A

ELECTRICAL INSTALLATION 6

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6.3 Adjustments

L/D Switching

The sensor may be specified with a Light Switching or Dark Switching

(L/D) selection potentiometer.

Light Switching is selected for the Q1 output by rotating the poten‐

tiometer counterclockwise to the stop position. The potentiometer tab

will point toward the “L” printed on the sensor housing.

Dark Switching is selected for the Q1 output by rotating the poten‐

tiometer clockwise to the stop position. The potentiometer tab will

point toward the “D” printed on the sensor housing.

CAUTION

Over rotation of the potentiometer past the stop positions will cause permanent dam‐

age to the sensor.

If complimentary outputs are specified (Hx18-Pxxxxx, Hx18-Nxxxxx, Hx18-Fxxxxx), the

Q2 output will always be opposite switching state of the Q1 output. Therefore, the Q2

output will be Dark Switching when the potentiometer is in the “L” position and Light

Switching in the potentiometer is in the “D” position. If bipolar outputs are specified

(Hx18-Axxxxx, Hx18-Bxxxxx), the Q2 output will always have the same switching state as

the Q1 output. The L/D selection potentiometer does not impact a Health or Alarm out‐

put (if specified).

Table 4: Q1 output ACTIVE states with Light/Dark Switching selection potentiometer

HTX18-xxxx_

L/D Selection

Switch

-xxxxxE

-xxxxxH

-xxxxxI

-xxxxxK

-xxxxxP

Q1 = L.ON

Q1 = D.ON

Time delay

The sensor may be specified with an adjustable time delay. The delay

time is adjusted by rotating the 270° potentiometer.

Clockwise rotation in the direction of the “+” printed on the sensor will

increase the delay time (T

DELAY

). Maximum Delay time will occur at the

clockwise stop position.

Counter clockwise rotation in the direction of the “-“ printed on the

sensor will decrease the delay time. There will be no time delay at the

counter clockwise stop position.

CAUTION

Over rotation of the potentiometer past the stop positions will cause permanent dam‐

age to the sensor.

A L/D selection switch may be specified with an adjustable time delay. Adjustable time

delay does not impact a Health or Alarm output (if specified).

6 ELECTRICAL INSTALLATION

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Table 5: Output ACTIVE states for complimentary output variants with adjustable time delay

HTX18-Pxxxx_

HTX18-Nxxxx_

HTX18-Fxxxx_

No Time Delay

Q1 = L.ON

Q2 = D.ON

Adjustabl

e ON

Delay

1

-xxxxxC

-xxxxxF

-xxxxxI

2

-xxxxxM

Q1 = L.ON

Q2 = D.ON

-xxxxxI

3

Q1 = D.ON

Q2 = L.ON

Adjustabl

e OFF

Delay

1

-xxxxxD

-xxxxxG

-xxxxxK

2

-xxxxxN

Q1 = L.ON

Q2 = D.ON

-xxxxxK

3

Q1 = D.ON

Q2 = L.ON

1

ON or OFF Delay naming applies to the Q1 output

2

L/D Selection Switch in in the “L” Light Switching position

3

L/D Selection Switch in in the “D” Dark Switching position

ELECTRICAL INSTALLATION 6

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Table 6: Output ACTIVE states for HTX18-Bxxxx_ variants with adjustable time delay

HTX18-Bxxxx_

No Time Delay

Q1 = L.ON

Q2 = L.ON

Adjustabl

e ON

Delay

-xxxxxC

-xxxxxF

-xxxxxI

1

-xxxxxM

Q1 = L.ON

Q2 = L.ON

-xxxxxI

2

Q1 = D.ON

Q2 = D.ON

Adjustabl

e OFF

Delay

-xxxxxD

-xxxxxG

-xxxxxK

1

-xxxxxN

Q1 = L.ON

Q2 = L.ON

-xxxxxK

2

Q1 = D.ON

Q2 = D.ON

1

L/D Selection Switch in in the “L” Light Switching position

2

L/D Selection Switch in in the “D” Dark Switching position

6 ELECTRICAL INSTALLATION

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Table 7: Output ACTIVE states for HTX18-Axxxx_ variants with adjustable time delay

HTX18-Axxxx_

No Time Delay

Q1 = D.ON

Q2 = D.ON

Adjustabl

e ON

Delay

-xxxxxC

-xxxxxF

-xxxxxI

1

-xxxxxM

Q1 = D.ON

Q2 = D.ON

-xxxxxI

2

Q1 = L.ON

Q2 = L.ON

Adjustabl

e OFF

Delay

-xxxxxD

-xxxxxG

-xxxxxK

1

-xxxxxN

Q1 = D.ON

Q2 = D.ON

-xxxxxK

2

Q1 = L.ON

Q2 = L.ON

1

L/D Selection Switch in in the “D” Dark Switching position

2

L/D Selection Switch in in the “L” Light Switching position

ELECTRICAL INSTALLATION 6

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Table 8: Q1 output ACTIVE states for Dark Switching variants with Alarm/Health and adjustable

time delay

HTX18-Vxxxx_

HTX18-Wxxxx_

HTX18-Gxxxx_

HTX18-Hxxxx_

No Time Delay Q1 = L.ON

Adjustabl

e ON

Delay

-xxxxxC

-xxxxxF

-xxxxxI

1

-xxxxxM

Q1 = L.ON

-xxxxxI

2

Q1 = D.ON

Adjustabl

e OFF

Delay

-xxxxxD

-xxxxxG

-xxxxxK

1

-xxxxxN

Q1 = L.ON

-xxxxxK

2

Q1 = D.ON

1

L/D Selection Switch in in the “L” Light Switching position

2

L/D Selection Switch in in the “D” Dark Switching position

Table 9: Q1 output ACTIVE states for Dark Switching variants with Alarm/Health and adjustable

time delay

HTX18-Xxxxx_

HTX18-Yxxxx_

HTX18-Jxxxx_

HTX18-Kxxxx_

No Time Delay Q1 = D.ON

Adjustabl

e ON

Delay

-xxxxxC

-xxxxxF

-xxxxxI

1

-xxxxxM

Q1 = D.ON

-xxxxxI

2

Q1 = L.ON

Adjustabl

e OFF

Delay

-xxxxxD

-xxxxxG

-xxxxxK

1

-xxxxxN

Q1 = D.ON

6 ELECTRICAL INSTALLATION

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-xxxxxK

2

Q1 = L.ON

1

L/D Selection Switch in in the “D” Dark Switching position

2

L/D Selection Switch in in the “L” Light Switching position

7 Commissioning

1 Alignment

Sensor with red light:

Align sensor on object. Select the position so that the red emitted light beam hits the cen‐

ter of the object. You must ensure that the optical opening (front screen) of the sensor is

completely clear [see figure 2].

Figure 2: Alignment

2 Sensing range

Check the application conditions: Adjust the sensing range and distance to the object or

background and the remission capability of the object according to the corresponding dia‐

gram [see figure 3] (x = sensing range, y = transition range between the set sensing range

and suppression of the background as a % of the sensing range (object remission/back‐

ground remission)). Remission: 6% = black 1, 18% = gray 2, 90% = white 3 (referring to

standard white as per DIN 5033). We recommend making the adjustments using an object

with a low remission.

The minimum distance (= y) for background suppression can be determined from diagram

[ figure 3 1] as follows:

Example: x = 100 mm, y = 10 => 10% of 100 mm = 10 mm. That is, the background is

suppressed at a distance of > mm from the sensor.

HTB18:

0

5

10

15

20

25

50

(1.97)

100

(3.94)

200

(7.87)

250

(9.84)

300

(11.81)

0

% of sensing range

3

2

1

150

(5.91)

Distance in mm (inch)

6%/90%

18%/90%

90%/90%

Figure 3: HTB18, % of sensing range

yx

white back-

ground (90%)

x = 100 mm, y = 10 mm

(= 10% of 100 mm)

1

2

3

150 200

3 20

5 20 150

150 300

3 20

A B

A = detection distance (depending on

object remission)

B = adjustment range

COMMISSIONING 7

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HTB18L:

20

15

10

5

0

% of sensing range

0

50

(1.97)

100

(3.94)

150

(5.91)

200

(7.87)

250

(9.84)

300

(11.81)

Distance in mm (inch)

3

2

1

90%/90%

20%/90%

6%/90%

Figure 4: HTB18L, % of sensing range

yx

white back-

ground (90%)

x = 250 mm, y = 15 mm

(= 15% of 250 mm)

1

2

3

25030

30 250

25030

300

A

B

A = detection distance (depending on

object remission)

B = adjustment range

y

x

Figure 5: Description of the sensing range areas

3 Sensing range setting

Sensor which it is not possible to set: The sensor is adjusted and ready for operation.

Refer to graphic to check the function. If the switching output fails to behave in accordance

with graphic, check application conditions. See section Fault diagnosis.

Sensor with potentiometer:

The sensing range is adjusted relative to the background with the potentiometer (type:

270°).

Clockwise rotation: sensing range increased; counterclockwise rotation: sensing range

reduced.

Turn the potentiometer clockwise until the yellow LED indicator lights up. When an object is

moved into the path of the beam, the yellow LED indicator must go out. If the yellow LED

indicator remains lit when an object is moved into the path of the beam, repeat the adjust‐

ment.

We recommend placing the switching state in the object, e.g., see figure 6. Once the sens‐

ing range has been adjusted, the object is removed from the path of the beam, which

causes the background to be suppressed and the switching output to change (see graphic

C).

7 COMMISSIONING

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0 %

100 %

0 %

100 %

0 %

100 %

0 %

100 %

0 %

100 %

0 %

100 %

0 %

100 %

0 %

100 %

Sensing range min.

Sensing range max.

Set switching point

Figure 6: Signal strength light bar during adjustment

The optimum setting can be achieved and checked using the signal strength light bar on

the back of the sensor. The LEDs on the signal strength light bar light up in relation to the

object position and the set switching point. If no LEDs or only the red LEDs light up, the

object is positioned behind the set switching point and cannot be detected. The first yellow

LED lights up when the object is in the set switching point. The green LEDs light up when

the object is between the sensor and the set switching point. The closer the object is to the

switching point, the more green LEDs will light up (see figure 6). The sensor is adjusted and

ready for operation. Refer to graphics see table 1, page 7 to check the function. If the

switching output fails to behave in accordance the graphic, check application conditions.

See section Fault diagnosis.

The sensor is adjusted and ready for operation.

4 Alarm output

The sensor (HTB18(L)) features a pre-failure notification output (“Q2” in connection dia‐

gram [B], if the alarm option is selected), which issues a notification if the signal strength

of the light being received is not sufficient. Possible causes: Sensor is contaminated, sen‐

sor is out of alignment. In the good state: LOW (U

V

< V); if excessively contaminated: HIGH

(>+U

V

- V). The LED indicator flashes in this case.

Health output: The sensor (HTB18(L)) features a health status notification output (“Q2” in

connection diagram [B], if the health option is selected), which issues a notification if the

signal strength of the light being received is sufficient. Possible causes, if the signal

strength is not sufficient: Sensors are contaminated, sensors are out of alignment, or

cable is damaged. In the good state: HIGH (>+U

V

- V); if excessively contaminated or in the

event of cable interruption: LOW (U

V

< V). The LED indicator flashes in this case.

Time types: HTB18(L) with optional On-delay or Off-Delay adjustment: t0 = no time delay, t1

= time delay when object is detected, t2 = time delay when no object is detected. The time

setting can be selected using the potentiometer according to A.

Timer stages can be set from 0 to 2 seconds.

8 Troubleshooting

The Troubleshooting table indicates measures to be taken if the sensor stops working.

Table 10: Troubleshooting

LED indicator/fault pattern Cause Measures

Yellow LED does not light up

even though the light beam is

aligned to the object and the

object is within the set sensing

range

No voltage or voltage below

the limit values

Check the power supply,

check all electrical connec‐

tions (cables and plug connec‐

tions)

Voltage interruptions Ensure there is a stable power

supply without interruptions

Sensor is faulty If the power supply is OK,

replace the sensor

TROUBLESHOOTING 8

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LED indicator/fault pattern Cause Measures

Yellow LED flashes; if Health is

present then take note of the

corresponding output signal; if

Alarm is present then take note

of the corresponding output

signal

Sensor is still ready for opera‐

tion, but the operating condi‐

tions are not ideal/addition‐

ally with health output: power

supply interrupted

Check the operating condi‐

tions: Fully align the beam of

light (light spot) with the

object / Clean the optical sur‐

faces / Check sensing range

and adjust if necessary, see

figures in chapter 7 / With

health output: Check the volt‐

age supply, check all electrical

connections (cables and plug

connections).

Yellow LED lights up, no object

in the path of the beam

The sensing range distance is

too large

Reduce the sensing range,

see figures in chapter 7.

Object is in the path of the

beam, yellow LED does not

light up

Distance between the sensor

and the object is too long or

sensing range is set too short

Increase the sensing range,

see figures in chapter 7.

9 Disassembly and disposal

The sensor must be disposed of according to the applicable country-specific regula‐

tions. Efforts should be made during the disposal process to recycle the constituent

materials (particularly precious metals).

NOTE

Disposal of batteries, electric and electronic devices

•

According to international directives, batteries, accumulators and electrical or

electronic devices must not be disposed of in general waste.

•

The owner is obliged by law to return this devices at the end of their life to the

respective public collection points.

•

WEEE: This symbol on the product, its package or in this document, indi‐

cates that a product is subject to these regulations.

10 Maintenance

SICK sensors are maintenance-free.

We recommend doing the following regularly:

•

Clean the external lens surfaces

•

Check the screw connections and plug-in connections

No modifications may be made to devices.

Subject to change without notice. Specified product properties and technical data are

not written guarantees.

11 Technical data

HTB18 HTB18-

xxxxxxD02

HTB-xxxxxxD04 HTB18-M / -L /-

U

HTB18L

Laser class 1

9 DISASSEMBLY AND DISPOSAL

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8017850.16K9 | SICK

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SICK SureSense - HTB18 Hybrid photoelectric sensors Istruzioni per l'uso

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SICK SureSense - HTB18 Hybrid photoelectric sensors Istruzioni per l'uso

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