SKS 130
170015.1216/h
Schlosskastenstemmer Originalbetriebsanleitung 5
Door lock mortiser Original operating instructions 14
Mortaiseuse à encastrer les serrures Traduction de la notice d'emploi originale 22
Mortasatrice per cassetta di
serratura
Istruzioni per l'uso originali 31
Slotkastfrees Originele gebruiksaanwijzing 40
Escopleadora de cerraderos Manual de instrucciones original 49
Lukkoupotusjyrsin Alkuperäiskäyttöohje 58
Stämmaskin för låsurtag Originalbruksanvisning 66
Låsekassestemmeværktøj Original driftsvejledning 74
ACHTUNG!
Diese Betriebsanleitung enthält Hinweise, die für das sichere Arbeiten mit dieser Maschine wichtig sind.
Lesen Sie deshalb unbedingt diese Betriebsanleitung.
WARNING!
These operating instructions contain important information on safe working practices for this machine.
It is therefore essential that you read these operating instructions carefully.
ATTENTION !
Cette notice d'emploi contenant des indications importantes pour la sécurité du travail avec cette machine,
veuillez donc la lire impérativement.
ATTENZIONE!
Le presenti istruzioni per l’uso contengono avvertenze importanti per lavorare con sicurezza con questa macchina.
Per questo motivo è assolutamente necessario leggere le presenti istruzioni per l’uso con la dovuta accuratezza.
ATTENTIE!
Deze gebruiksaanwijzing omvat instructies die voor het veilige werken met deze machine belangrijk zijn.
Lees vandaar in ieder geval deze gebruiksaanwijzing.
¡ATENCIÓN!
Lea atentamente este manual de instrucciones, que contiene la información necesaria para garantizar la seguridad en el
trabajo con esta máquina.
HUOMIO!
Tämä käyttöohje sisältää ohjeita, jotka ovat tärkeitä koneen turvallisen käytön kannalta.
Lue käyttöohje sen vuoksi huolellisesti!
OBSERVERA!
Denna bruksanvisning innehåller anvisningar, viktiga för säkert arbete med denna maskin.
Läs därför denna bruksanvisning noga!
GIV AGT!
Denne driftsvejledning indeholder vigtige henvisninger om sikkerheden ved brug af maskinen.
Læs driftsvejledningen omhyggeligt.
-14-
English
Table of Contents
1 Signs and symbols .........................................................................................................15
2 Product information ........................................................................................................ 15
2.1 Manufacturer´s data ....................................................................................................... 15
2.2 Machine identification.....................................................................................................15
2.3 Technical data ................................................................................................................16
2.4 Noise emission specifications ........................................................................................16
2.5 Vibration specifications...................................................................................................16
2.6 Scope of supply..............................................................................................................16
2.7 Safety devices ................................................................................................................17
2.8 Use according to intended purpose................................................................................ 17
2.9 Residual risks ................................................................................................................. 17
3 Safety instructions .......................................................................................................... 17
4 Setting / Adjustment ....................................................................................................... 18
4.1 Mains connection ...........................................................................................................18
4.2 Chip extraction ............................................................................................................... 18
4.3 Mortising chain change and chain wheel change........................................................... 18
5 Operation........................................................................................................................ 19
5.1 Initial operation ...............................................................................................................19
5.2 Switching on and off ....................................................................................................... 19
5.3 Positioning on doors with rebate .................................................................................... 19
5.4 Positioning on doors without rebate ...............................................................................19
5.5 Positioning on built-in doors ........................................................................................... 20
5.6 Mortising depth adjustment ............................................................................................ 20
5.7 Mortising the lock casing ................................................................................................20
6 Service and maintenance...............................................................................................20
6.1 Mortising chains .............................................................................................................21
6.2 Storage........................................................................................................................... 21
7 Troubleshooting..............................................................................................................21
8 Exploded drawing and spare parts list ........................................................................... 21
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1 Signs and symbols
This symbol appears at places where you will find instructions for your
own safety.
Non-compliance with these instructions may result in very serious injuries.
This symbol indicates a potentially hazardous situation.
If this situation is not avoided, the product or objects in its vicinity may get
damaged.
This symbol indicates tips for the user and other useful information.
2 Product information
for machines with product no. 915501, 915502, 915503, 915520, 915521, 915522, 915523, 915524, 915525 or
915526
2.1 Manufacturer´s data
MAFELL AG, Postfach 1180, D-78720 Oberndorf / Neckar, Phone +49 (0)7423/812-0, Fax +49 (0)7423/812-
218
2.2 Machine identification
All details required for machine identification are available on the attached rating plate.
Protection class II
CE symbol to document compliance with the basic safety and health
requirements according to Appendix I of the Machinery Directive.
For EU countries only
Do not dispose of electric tools together with household waste material!
In accordance with the European directive 2002/96/EC on waste electrical and
electronic equipment and transposition into national law, obsolete electrical
tools must be collected separately and recycled in an environmentally-
compatible manner.
To reduce the risk of injury, please read the operating instructions.
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2.3 Technical data
Universal motor, radio and TV
interference suppressed
230 V~, 50 Hz 110 V~, 50 Hz
Input power continuous operation 1600 W 1600 W
Current at nominal load 7.4 A 15.4 A
Idling speed 5770 rpm
Mortising depth 145 mm (5 3/4 in.)
Weight without mains cable 10,6 kg
2.4 Noise emission specifications
Noise emission values determined according to EN 60745-1:
Sound power level Workplace-related emission value
Idling 108 dB (A) 97 dB (A)
Machining 108 dB (A) 97 dB (A)
The noise measurement was recorded using the mortising chain included in the standard equipment.
The values stated do not take into consideration any possible series variances and are not suitable for
determining the immission sound pressure level, as the latter fluctuates in dependence on the time in service,
the respective type of machining and the environmental influences. The immission sound pressure level can
therefore only be determined on an individual basis at the machine user's position.
2.5 Vibration specifications
The typical hand-arm vibration is 4.0 m/s2.
2.6 Scope of supply
Door lock mortiser SKS 130 complete with:
2 guide rails complete
2 mortising chains
2 chain wheels
1 service tool in bracket on the machine
1 carrying case
1 operating manual
1 folder “Safety Instructions”
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2.7 Safety devices
Danger
These devices are required for the
machine's safe operation and may
not be removed or rendered
inoperative.
The machine is equipped with the following safety
devices:
-Chain guard and protective cover
-Base plate with protective cam
-Large limit stop
-Handles
-Gas spring to prevent abrupt retraction
-Index mechanism with lock
-Hose connector
2.8 Use according to intended purpose
The MAFELL door lock mortiser SKS 130 is
exclusively intended for mortising doors made of solid
wood or common derived timber products, using the
mortising chains approved by us.
The door lock mortiser may not be
used to mortise metal doors!
The dimensions of the mortising chain sets used
(guide rail, mortising chain and chain wheel) must
correspond to the mortising chain sets listed in the
operating instructions.
Any other use than described above is not
permissible. The manufacturer cannot be held liable
for any damage arising from such other use.
So as to use the machine as intended, comply with
the operating, maintenance and repair instructions
specified by Mafell.
2.9 Residual risks
Danger
Even if used in accordance with its
intended purpose and despite
conforming with the safety
instructions, residual risks caused
by the intended use will always
remain.
-Touching the mortising chain in the exposed area.
-Touching the part of the mortising chain that
protrudes below the workpiece when mortising.
-Touching the mortising chain from the side .
-Breakage of the mortising chains and risk of the
mortising chains or parts of them being hurled
away.
-Touching live parts with the housing open and the
mains plug not removed.
-Hearing can be impaired when working for long
periods without ear protectors.
-Emission of harmful wood dusts during longer
operation without extraction.
3 Safety instructions
Danger
Always observe the following safety
instructions and the safety
regulations applicable in the
respective country of use!
General instructions:
-Children and adolescents must not operate this
machine. This rule does not apply to young
persons receiving training and being supervised by
an expert.
-Never work without the protection devices
prescribed for the respective operating sequence
and do not make any changes to the machine that
could impair safety.
-When operating the machine outdoors, use of an
earth-leakage circuit-breaker is recommended.
-Damaged cables or plugs must be immediately
replaced.
-Avoid sharp bends in the cable. Especially when
transporting and storing the machine, do not wind
the cable around the machine.
Instructions on the use of personal protective
equipment:
-Always wear ear protectors during work.
-Always where a dust mark during work.
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Instructions on operation:
-Provide for an unobstructed and slip-proof location
with sufficient lighting.
-Do not work on workpieces which are too small or
too large for the capability of the machine.
-Clamp mortising chains and guide rails
appropriately and keep in order. Repair defective
mortising chains professionally before reuse. Only
use sharp mortising chains!
-Only remove chain guard for tool change
purposes, immediately screw back on again
afterwards. Never work without chain guard!
-Never transport the chain mortiser with running
mortising chains! Avoid touching the ground with
the running mortising chain.
-The switch may not be wedged.
-Before switching on, check whether the mortising
chains are properly tensioned.
-Whenever possible secure the workpiece from
pivoting or sliding away, overturning and luffing up,
e.g by means of clamps.
-Only begin mortising the workpiece when the
mortising chains have reached their full speed.
-Examine the workpiece for foreign objects. Never
attempt to mortise into metal objects, such as
nails.
-Hold on tightly to the machine, already before
turning it on. The mortising chains must stand
unrestricted. Apply the machine for the mortising
operation with running mortising chains. Pay
attention to a secure footing.
-Never reach below or laterally onto the workpiece
during mortising (Risk of injury!).
-Always lead the connecting cable away from the
machine to the rear while mortising.
-Match the feed speed during mortising to the
material thickness. Mortising too quickly leads to
motor overload, to unclean mortises and to the
mortising chains blunting quickly.
-Only remove the machine from the workpiece if the
mortising chains have come to a standstill.
-Do not reach into the chip ejector and the
unprotected area of the mortising chain while the
machine is running.
-The wood dust arising during mortising impairs the
necessary view and is partly injurious to health. If
the machine is used for longer periods, it must
therefore be connected to a chip extractor, e.g. a
portable small extractor, if the work is not carried
out outdoors or in a sufficiently ventilated room.
The air velocity must be at least 20 m/s (65.6
ft/sec.).
Instructions on service and maintenance:
-Regularly cleaning the machine, especially the
adjusting devices and guides, constitutes an
important safety factor.
-Only original MAFELL spare parts and accessories
may be used. Otherwise the manufacturer will not
accept any warranty claims and cannot be held
liable.
4 Setting / Adjustment
4.1 Mains connection
Prior to commissioning make sure that the mains
voltage complies with the operating voltage stated on
the machine's rating plate.
4.2 Chip extraction
Connect the machine to a suitable external dust
extractor during all work generating a considerable
amount of dust. The air velocity must be at least 20
m/s (65.6 ft / sec.).
The inside diameter of hose connector 7 (Fig. 2) is 35
mm (1 3/8 in.).
4.3 Mortising chain change and chain wheel
change
Danger
Pull the power plug during all
service work.
Pay attention that the mortising chains to be clamped
have been well sharpened as this is a basic
requirement for correct mortising.
Proceed as follows for exchanging the mortising
chain:
Clamp the machine vertically onto a piece of
wood so that the machine cannot overturn.
Unfasten the screw 9 (Fig. 2) and remove the
chain guard 8.
Slacken the mortising chains 4 (Fig. 1) by
unfastening the two screws 3.
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Unfasten the screws 6.
Push the guide rails 1 in direction of the chain
wheels 2.
Remove the chain wheels, mortising chains and
guide rails.
Place the new mortising chains onto the guide
rails. Pay attention to the direction of travel (see
direction of travel arrows on the chain guard).
If necessary, place new chain wheels into the
mortising chains.
Refit the chain wheels, mortising chains and
guide rails. In doing so, push the chain wheels
onto the gear shaft in such a manner that the
chain wheel groove gears into the straight pin
and the circlip engages in the gear shaft groove.
Slightly unfasten the screws 5.
Slightly tighten the screws 6 and tension the
mortising chain with the screws 3. The correct
chain tension has been achieved if the mortising
chain can be lifted by approx. 6 mm (1/4 in.) in
the centre of the guide rails.
Tighten the screws 5 and 6.
Refit the chain guard 8 (Fig. 2) and secure it
with screw 9.
5 Operation
5.1 Initial operation
Personnel entrusted to work with the machine must
be made aware of the operating instructions, calling
particular attention to the chapter "Safety
instructions".
5.2 Switching on and off
Danger
Pay attention that the mortising
chain can be moved freely.
Lead the connecting cable away to
the rear.
Hold onto the machine with both
hands.
Only switch on the machine if the
mortising chain has no contact with
the workpiece.
Switching on: First unlock the switch-on lock
by pressing the lock-off button 10 (Fig. 2). Then,
keeping the lock-off button depressed, activate
the switch trigger 11. The mortising chains are
running and the feed is unlocked.
Switching off: To switch off, release the switch
trigger. Pull the machine completely back into
latching position.
5.3 Positioning on doors with rebate
For positioning and aligning the
door lock mortiser on doors with
rebate, heed the red symbols on
the left hand side!
Danger
Secure door against sliding away,
overturning and luffing up!
Apply the machine to the door as shown in Fig.
3. The stop edges (red arrow) now abut on the
rebate from the inside.
Align the machine in longitudinal direction. To
do so, align the red edge 24 (Fig. 5) with the
protective cover 16 (Abb. 2) on the left or right
marking for the lock casing.
Clamp the sliding bevel segment 21 (Fig. 3)
against the door leaf by turning the handle 20.
Select clamping force in accordance with door
stability! If necessary, an interim layer, e.g. a
wooden board, can be screwed onto the sliding
bevel segment.
Unfasten the wing screw 18.
Set the spacing between centre lock casing and
rebate by shifting the base plate 19. The
spacing can be read off with scale 22 on the red
indicator edge.
Retighten the wing nut 18 .
5.4 Positioning on doors without rebate
For positioning and aligning the
door lock mortiser on doors without
rebate, heed the black symbols on
the right hand side!
Danger
Secure door against sliding away,
overturning and luffing up!
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Apply the machine to the door as shown in Fig.
4. The stop edge (black arrow) that is provided
with a sliding coating abuts on the door leaf.
Align the machine in longitudinal direction. To
do so, align the red edge 24 (Fig. 5) with the
protective cover 16 (Abb. 2) on the left or right
marking for the lock casing.
Clamp the sliding bevel segment 21 (Fig. 3)
against the door leaf by turning the handle 20.
Select clamping force in accordance with door
stability! If necessary, an interim layer, e.g. a
wooden board, can be screwed onto the sliding
bevel segment.
Unfasten the wing screw 18.
Set the spacing between centre lock casing and
stop edge by shifting the base plate 19. The
distance can be read off with scale 23 (Fig. 4)
on the black indicator edge.
Retighten the wing screw 18 (Fig. 3).
5.5 Positioning on built-in doors
Danger
Secure door against pivoting!
Even after it is clamped tight, the
operator must keep hold of the
door lock mortiser with both hands!
Never leave the door lock mortiser
clamped onto the door!
Remove the door lock mortiser
from the door immediately after
mortising.
If possible, dismount the door and
mortise the door in horizontal
position.
Apply the machine to the door as shown in Fig.
5.
Position and align the machine (see chapter 5.3
or 5.4). To facilitate the alignment in longitudinal
direction in this position, the protective cover 16
(Fig. 2) is equipped with two recesses 25 (Fig.
5). This improves the visibility of the red edges
24.
5.6 Mortising depth adjustment
The mortising depth is continuously
variable between 0 and 145 mm (0
to 5 3/4 in.).
Proceed as follows to adjust it:
Pull the machine by its handle 12 (Fig. 2) back
into home position so that the machine is
engaged.
Unfasten the wing screw 13.
Adjust the mortising depth by shifting the
adjusting ring 14. The mortising depth can be
read off with scale 15 on the depth indicator 17.
Retighten the wing nut.
5.7 Mortising the lock casing
Danger
Avoid mortising residues as shown
in Fig. 6! This spares the machine
and the workpiece.
Hold the machine by both handles
12 (Fig. 2) and 20 (Fig. 3) during
mortising.
Position the machine on the door (see chapter
5.3, 5.4 or 5.5).
Set the mortising depth (see chapter 5.6).
Hold onto the machine with both hands. Switch
it on (see chapter 5.2) and mortise with even
feed up to the limit stop.
Pull the machine back into its home position.
Release the switch trigger 11 (Fig. 2). The
machine is locked.
During a mortising operation, a lock
pocket length of 78 mm is
achieved. For longer lock pockets,
the machine must be reapplied.
To do so, slightly unfasten the handle 20 (Fig.
3). Slightly tilt the machine and shift it.
6 Service and maintenance
Danger
Pull the power plug during all
service work.
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MAFELL machines are designed to be low in
maintenance.
The ball bearings used are greased for life. When the
machine has been in operation for a longer period of
time, we recommend to hand the machine in at an
authorised MAFELL customer service shop for
inspection.
Only use our special grease, order No. 049040 (1 kg
tin) for all greasing points.
6.1 Mortising chains
The mortising chain used on the machine should be
cleaned and lubricated in a low viscosity oil bath after
two hours of operation. To do so, dismantle the
mortising chain (see chapter 4.3).
Replace the blunt mortising chains or have them
reground at a MAFELL customer service station or by
a suitable sharpening service.
6.2 Storage
If the machine is not used for a longer period of time,
it has to be carefully cleaned. Spray bright metal parts
with a rust inhibitor.
7 Troubleshooting
Danger
Determining the causes for existing defects and eliminating these always
requires increased attention and caution. Pull the mains plug beforehand!
Some of the most frequent defects and their causes are listed in the following chart. In case of other defects,
contact your dealer or the MAFELL customer service.
Defect Cause Elimination
No mains voltage Check power supply
Mains fuse defective Replace fuse
Machine cannot be switched on
Carbon brushes worn Take the machine to a MAFELL
customer service shop
Mains failure Check mains back-up fuses
Machine overloaded Reduce feed speed
Machine stops while mortising is in
process
Unfavourable residue mortising
(see Fig. 6)
Relocate the machine and mortise
the residue with a chain
Wood is too dampChip ejection blocked
Extended mortising without
exhaustion
Connect to an external extraction,
e.g. portable dust extractor
8 Exploded drawing and spare parts list
The corresponding information in respect of spare parts can be found on our homepage: www.mafell.com
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