Thermo Fisher Scientific PEEK Manuale utente

Tipo
Manuale utente
Ultra Low
Temperature Freezers
Installation and Operation
315673H01 Rev. G March 2018
Visit us online to register your warranty
www.thermoscientific.com/labwarranty
IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result
in damage to the unit, injury to operating personnel, and poor equipment performance.
CAUTION All internal adjustments and maintenance must be performed by qualified service personnel.
Material in this manual is for informational purposes only. The contents and the product it describes are
subject to change without notice. Thermo Fisher Scientific makes no representations or warranties with
respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental,
arising from or related to the use of this manual.
© 2018 Thermo Fisher Scientific Inc. All rights reserved.
Table of Contents
Table of Contents
Peek Models..............................................................................1
Safety Precautions....................................................................2
Unpacking.................................................................................4
Packing List..............................................................................5
General Recommendations.....................................................6
Temperature Monitoring ......................................................6
General Usage ......................................................................6
Initial Loading ......................................................................6
Battery Door Opening/Closing ............................................7
Operating Standards ...............................................................8
Electrical Specifications .......................................................8
Installation..............................................................................10
Location .............................................................................10
Wiring ................................................................................10
Leveling .............................................................................11
Backup System (Optional) .................................................11
Superinsulated Cabinet Construction .................................11
Door Operation ..................................................................11
Pressure Equalization Port .................................................13
Installing the Remote Alarm Connector ............................13
Intended Use ......................................................................14
Start Up...................................................................................15
Initial Start Up ....................................................................15
Unit Name (Optional) ........................................................16
Performance Mode .............................................................17
Security Mode ....................................................................18
New User Entry ..................................................................19
Operation................................................................................21
Operation Overview ...........................................................21
Home Screen ......................................................................21
Using the Main Toolbar .....................................................24
Setting Temperature Set points ..........................................25
Setting Preferences .............................................................27
Managing Users .................................................................28
Screen Calibration ..............................................................31
Regional Settings ...............................................................31
System Management ..........................................................32
User Log On/Off ................................................................33
Health Status and Alarm Management...............................34
Table of Contents
Health Status Overview .....................................................34
Alarms ................................................................................35
Temperature Sensor Screen ...............................................36
Event Log Screen ...............................................................37
Power Systems Screen .......................................................38
Exporting Event and Temperature Data .............................38
Backup System (Optional) ....................................................41
CO2 and LN2 Precautions ..................................................41
Installation ..........................................................................42
Start Up ..............................................................................43
Operation ............................................................................43
Chart Recorders (Optional)..................................................44
Set Up and Operation .........................................................44
Changing Chart Paper ........................................................45
Calibration Adjustment ......................................................45
Maintenance...........................................................................46
Cleaning the Condenser .....................................................46
Cleaning the Condenser Filter ............................................46
Gasket Maintenance ...........................................................47
Defrosting the Freezer ........................................................47
Battery Maintenance ..........................................................47
Maintenance Schedule .......................................................48
Troubleshooting Guide..........................................................49
Warranty ................................................................................53
Warranty (International)......................................................54
Appendix A: Alarm Summary..............................................55
Appendix B: Event Log Detail..............................................57
Peek Models
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 1
1 Peek Models
Note G, J and K nomenclature is for Japan models.
Brand - Model Size (xxx) Voltage (*)
Forma - 88xxx* 300 / 400 / 500 / 600 / 700 A / D / V / G / J / K
TS - TSUxxx* 300 / 400 / 500 / 600 / 700 A / D / V
HF - HFUxxxT* 300 / 400 / 500 / 600 / 700 A / D / V
Revco - UxFxxx86* 300 / 400 / 500 / 600 / 700 A / D / V
Safety Precautions
2 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
2 Safety Precautions
In this manual, the following symbols and conventions are used:
This symbol used alone indicates important operating instructions which reduce
the risk of injury or poor performance of the unit.
CAUTION: This symbol, in the context of a CAUTION, indicates a
potentially hazardous situation which if not avoided could result in minor to
moderate injury or damage to the equipment.
WARNING: This symbol indicates potentially hazardous situations which,
if not avoided, could result in serious injury or death.
WARNING: This symbol indicates situations where dangerous voltages
exist and potential for electrical shock is present.
The snowflake symbol indicates extreme low temperatures and high risk of
frostbite. Do not touch bare metal or samples with unprotected body parts.
This symbol indicates a need to use gloves during the indicated procedures. If
performing decontamination procedures, use chemically resistant gloves. Use
insulated gloves for handling samples and when using liquid nitrogen.
Before installing, using or maintaining this product, please be sure to read this
manual and product warning labels carefully. Failure to follow these instructions
may cause this product to malfunction, which could result in injury or damage.
This symbol indicates transformer which is used additional with Japan models.
Safety Precautions
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 3
Below are important safety precautions that apply to this product:
Use this product only in the way described in the product literature and in this
manual. Before using it, verify that this product is suitable for its intended use. If
this equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Do not modify system components, especially the controller. Use OEM exact
replacement equipment or parts. Before use, confirm that the product has not
been altered in any way.
WARNING: Your unit must be properly grounded in conformity with
national and local electrical codes. Never connect the unit to overloaded
power sources.
WARNING: Disconnect the unit from all power sources before cleaning,
troubleshooting, or performing other maintenance on the product or its
controls.
Unpacking
4 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
3 Unpacking
At delivery, examine the exterior for physical damage while the carriers
representative is present. If exterior damage is present, carefully unpack and
inspect the unit and all accessories for damage.
If there is no exterior damage, unpack and inspect the equipment within five days
of delivery. If you find any damage, keep the packing materials and immediately
report the damage to the carrier. Do not return goods to the manufacturer
without written authorization. When submitting a claim for shipping damage,
request that the carrier inspect the shipping container and equipment.
Packing List
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 5
4 Packing List
Inside the freezer cabinet is a bag containing:
This manual
A CD with users manuals, including translated versions
Certificates of conformance and calibration
A remote alarm contact connector
Posts for rear spacing
A freezer key
If you have ordered a field-installed chart recorder, the bag will also contain:
Recorder installation instructions
Extra inkless paper
If you have ordered a backup system, the cabinet will also contain:
A hose assembly
English and metric connectors
If specified on the order, the bag may also include:
A QC temperature graph and test log
Calibration information
If you have ordered the Proximity Access Card Option, the cards will be in a bag
attached to the front of the freezer.
Note For Japan, Models are,
88300G
88400K, 88500K, 88600K
88400J, 88500J, 88600J.
*Transformer kit assembly is included.
*Transformer installation instructions is provided with transformer kit assembly.
Note For 88300G no external boost transformer is required. The freezer is
equipped with the power cord and locking plug (PN- 327197H02) designed to
connect it to a power outlet which delivers the correct voltage.
General Recommendations
6 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
5 General
Recommendations
5.1 Temperature
Monitoring
IMPORTANT NOTE We recommend the use of a redundant and
independent temperature monitoring system so that the freezer can be
monitored continuously for performance commensurate with the value of
product stored.
5.2 General Usage
This refrigeration system is designed to maintain ultra-low temperatures with
safety in an ambient environment up to +32°C (90°F), only when the freezer is
used for storage.
WARNING: This unit is not a “rapid-freeze” device. Freezing large
quantities of liquid, or high-water content items, will temporarily increase
the chamber temperature and will cause the compressors to operate for a
prolonged time period.
Avoid opening the door for extended time periods since chamber temperature air
will escape rapidly. Also, keep the inner doors closed as much as possible. When
room air, which is higher in humidity, replaces chamber air, frost may develop in
the chamber more rapidly.
5.3 Initial Loading
Allow the freezer to operate at the desired temperature for a minimum of
12 hours before loading
.
Load the freezer one shelf at a time, beginning with the top shelf. After loading
each shelf, allow the freezer to recover to the desired set point before loading the
next shelf. Repeat this process until the freezer is fully loaded.
CAUTION: Failure to follow these procedures or overloading the unit may
cause undue stress on the compressors or jeopardize user product safety.
General Recommendations
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 7
5.4 Battery Door
Opening/Closing
To open the battery door, pull the door from the bottom as shown in the figure
below.
To close the door, push the door against frame to hold latch in position.
Figure 1. Door Opening Figure 2. Door Open Condition
Operating Standards
8 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
6 Operating
Standards
The freezers described in this manual are classified for use as stationary
equipment in a Pollution Degree 2 and Overvoltage Category II environment.
These units are designed to operate under the following environmental
conditions:
Indoor use
Altitude up to 2000 m
Maximum relative humidity 60% for temperatures up to 32°C (90°F).
Main supply voltage fluctuations not to exceed 10% of the nominal
voltage.
6.1 Electrical
Specifications
The last character in the model number listed on the dataplate identifies the
electrical specifications for your unit.
The voltage types are A, D, V, G, J and K as specified in the following table:
Note G, J and K volt are Japan models with the voltage and frequency as
mentioned in table 1. Contact your sales representative to assist with this
selection.
Table 1. Electrical Specifications
Model Voltage Frequency Current
A 115 V 60 Hz 16 A
D 208/230 V 60 Hz 9 A
V 230 V 50 Hz 9.5 A
G 100 V 50 Hz 16 A
J 200 V 50 Hz 9.5 A
K 200 V 60 Hz 9 A
Operating Standards
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 9
Figure 3. Transformer Reminder Sticker
Note For proper operation of units in Japan, a kit that includes appropriate
transformers, power cords and input voltage label is required. A transformer
reminder sticker must be added to the Japan models as specified for proper
installation of transformer with the unit. Please contact your sales representative
to assist with this selection.
Note 88300G Japan model is without external boost transformer, hence no
transformer reminder sticker required on 88300G Japan model.
Installation
10 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
7 Installation
WARNING: Do not exceed the electrical rating printed on the data plate
located on the lower left side of the unit.
Note For Japan models, the data plate ratings are finalized with transformer
connected in circuit with Freezer. Never remove transformer and run the unit by
any other means.
Note Data plate ratings for 88300G Japan model is without external boost
transformer.
7.1 Location
Install the unit in a level area free from vibration with a minimum of eight inches
(20 cm) of space on the top and sides, six inches (15 cm) in back (refer to Section
7.3 for further instructions on leveling cabinets). Allow enough clearance so that
door can swing open at least 85°.
The rear spacing posts provided with the freezer can be used to ensure proper
clearance. To install the spacing posts, screw them into the back in the rear deck area.
Do not position the equipment in direct sunlight or near heating diffusers,
radiators, or other sources of heat. The ambient temperature range at the location
must be 15°C to 32°C (59°F to 90°F).
7.2 Wiring
CAUTION: Connect the equipment to the correct power source. Incorrect
voltage can result in severe damage to the equipment.
CAUTION: For personal safety and trouble-free operation, this unit must
be properly grounded before it is used. Failure to ground the equipment
may cause personal injury or damage to the equipment. Always conform to
the National Electrical Code and local codes. Do not connect the unit to
overloaded power lines.
CAUTION: Do not position the unit in a way that impedes access to the
disconnecting device or circuit breaker in the back of the unit.
CAUTION: Always connect the freezer to a dedicated (separate) circuit.
Each freezer is equipped with a service cord and plug designed to connect it
to a power outlet which delivers the correct voltage. Supply voltage must be
within +10% or –10% of the freezer rated voltage.
Installation
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 11
Note For Japan models, remove the service cord and discard. Keep the strain
relief that fastens the service cord to the unit to be used with the transformer kit
accessory. The service cord and plug comes with the transformer kit accessory will
be used to connect the unit to power outlet which delivers the correct power.
Note 88300G Japan model is without external boost transformer, freezer is
equipped with a service cord (PN- 327197H02) and locking plug designed to
connect it to a power outlet which delivers the correct voltage.
CAUTION: Never cut the grounding prong from the service cord plug. If
the prong is removed, the warranty is invalidated.
7.3 Leveling
Make sure that the floor is level. The unit must be level both front to back and
side to side.
300 and 400 box capacity models are equipped with two leveling legs on the
right hand side. These must be lowered to ensure stability of the unit.
Be sure to set the brakes for units equipped with casters.
7.4 Backup System
(Optional)
If you are using a CO
2
or LN
2
backup system, refer to Section 11 for installation
and operation instructions.
7.5 Superinsulated
Cabinet Construction
In all models, the cabinet walls have a vacuum insulation core encapsulated by a
sealed film laminate.
CAUTION: Never drill holes in or near the cabinet walls. Drilling could
damage the insulation and make the unit inoperable.
7.6 Door Operation
Upright freezer models are equipped with an advanced assembly specifically
designed for ultra-low temperature freezers.
Features include:
One-hand operation
A front-accessible lock
Hasps for a standard padlock to provide additional security. Length of
the shackle must be between 3/4 inch (1.9 cm) and 11/2 inch (3.8 cm).
Durable construction for reliable operation and safe product storage.
Optional controlled access to the freezer with Proximity Access cards.
Installation
12 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
CAUTION: When moving the freezer, always grasp cabinet surfaces; never
pull the freezer by the latch handle.
7.6.1 Opening the Door
For freezers with the Proximity Access Card option:
1. To unlock the door, pass the card in front of the freezer below the LCD
display.
2. Grasp the latch handle and pull it toward yourself until the latch
disengages from the cabinet strike.
3. Keep pulling by the latch handle to open the main door.
For freezers without the Access Card option:
1. Remove the padlock if installed.
2. Grasp the latch handle and pull it toward yourself until the latch
disengages from the cabinet strike.
3. Keep pulling by the latch handle to open the main door.
7.6.2 Opening the Door During
a Power Outage
In case of power outage, you may use a 9 volt battery to activate the proximity
card access system. To access the 9 volt terminal, a piece of plastic trim must be
removed near the user interface.
If the trim is gray, remove the left plastic trim by sliding it up and gently pulling
it out.
If the trim is blue, slide the U-shaped trim piece down and gently pull it out.
Once the terminal is exposed, you can open the door by holding the 9 volt
battery against the terminal and passing a valid proximity card below the display
area.
Once the door is open, remove the battery.
7.6.3 Closing the Door Note The latch does not self-engage automatically when you close the door. You
must rotate the latch into the open position first.
1. Grasp the latch handle (preferably with your left hand) and pull it
toward yourself, rotating the latch into the open position.
Installation
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 13
2. Move the freezer door into the closed position and gently push the
handle away from you, making sure that the latch engages fully with the
cabinet strike.
3. Keep applying gentle pressure to the latch handle until the latch is
securely in closed position.
4. Insert the key and rotate counterclockwise to lock.
5. Replace the padlock as required.
7.7 Pressure
Equalization Port
When an upright ultra-low temperature freezer door is opened, room
temperature air rushes into the storage compartment. When the door is closed,
the fixed volume of air is cooled rapidly. Pressure drops below atmospheric
pressure, resulting in a substantial vacuum. Re-entry into the cabinet is
impossible until internal pressures are returned to atmospheric pressure. Without
a pressure equalization mechanism, it can take, in extreme cases, several hours
before the door can easily be reopened.
All upright models feature a port that provides vacuum relief after door openings.
The pressure equalization port is located in the door behind the eye-level panel
on the front of the freezer. Although the port is designed to self-defrost, excessive
frost accumulation on the inner door could eventually restrict air flow. Therefore
you should periodically inspect the inner door and brush away any loose frost
using a stiff nylon brush.
7.8 Installing the
Remote Alarm
Connector
The remote alarm contacts are located on the back of the freezer above and to the
left of the power switch. After installing the wiring from the remote alarm to the
connector, install the connector to the freezer microboard.
Installation
14 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
The pin configuration is shown in Figure 4.
Figure 4. Remote Alarm Pin Configuration
The contacts will trip in the event of a power outage, high temperature alarm or
low temperature alarm.
7.9 Intended Use
The –86°C freezer (refer to Section 1 for the specific model series) described in
this manual are high performance units for professional use. These products are
intended for use as cold storage in research use and as a general purpose
laboratory freezer, storing samples or inventory at operating temperatures
between –50°C and –80°C.
It is not considered a medical device and has therefore not been registered with a
medical device regulatory body (e.g. FDA): that is, it has not been evaluated for
the storage of samples for diagnostic use or for samples to be re-introduced to the
body.
This unit is not intended for use in classified hazardous locations, nor to be used
for the storage of flammable inventory.
Start Up
Thermo Scientific Ultra Low Temperature Freezers Installation and Operation 15
8 Start Up
8.1 Initial Start Up
To start up the freezer, complete the following steps:
1. Plug the freezer into the power outlet.
2. Turn the power switch in back of the freezer, on the bottom right, to the
ON position.
3. When the freezer is powered up, you will see a logo displayed on the
front screen for about 25 seconds, followed by a Regional Settings
screen:
Figure 5. Regional Settings Screen
This screen allows you to specify the preferred display language along with date,
time and temperature display preferences. If you prefer a display language other
than English, press the correct radio button. Press the °F radio button if you want
to change the display temperature from Celsius to Fahrenheit.
To set date, time, and 24hr/AM-PM display format, press each display you wish
to change. Up and down arrows will then appear which you can use to change
values.
On this and all other screens, a check mark icon will appear whenever you
change values. Always be sure to press the check mark icon to confirm
changes before navigating away from a screen.
Press the check mark icon to confirm changes. Press Next when ready.
Start Up
16 Installation and Operation Thermo Scientific Ultra Low Temperature Freezers
4. A sequence of screens then asks you to verify that:
The freezer is properly grounded and connected to a dedicated power
source.
The unit has sufficient clearance
The unit is level
Ambient conditions are within the acceptable range.
If you are in doubt about whether any of the above installation requirements have
been met, refer to the details in Section 7 and verify them before completing the
startup procedure.
You will then be asked to specify unit name, performance mode, and security
mode, as explained in the following sections.
8.2 Unit Name
(Optional)
If desired, you can identify an individual freezer by specifying Unit Name on the
screen below.
Figure 6. Unit Name Screen
The Contact Us information is pre-filled with Thermo Scientific information.
To enter unit name or contact information, press the field, then use the
keyboard.
To edit unit name or contact information, press the pencil icon, then use the
keyboard to edit.
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Thermo Fisher Scientific PEEK Manuale utente

Tipo
Manuale utente