MANUZOID
Esplorare
Esplorare
Segnalibri
Chevrolet 985431 Radio Service And Shop Manual
Marca
Chevrolet
Modello
985431
Tipo
Radio Service And Shop Manual
Questo manuale è adatto anche per
985396
985432
985443
985447
985449
985453
985455
985471
985519
CHEVR.OLET
R.ADIO
SER,VICE
AND
SHOP
MANUAT
985432-PUSH
BUTTON
RADIO
985455-CHEVY
II
PUSH
BUTTON
RADIO
98543r
-MANUAT
RADTO
985453-CHEVY
II
I/IANUAL
RADIO
985449-COR,VAIR
PUSH
BUTTON
RADIO
985447-CORVAIR
MANUAT
RADIO
98539ó-CORVETTE
RADTO
985471-fnANUAt
TRUCK
RADTO
985443-SERIES
95
MANUAT
TRUCK
RADIO
98551
9-GUIDE.MATIC
HEADLAÍNP
CONTROL
FOR
I
I6
3
FOR,EWOR.D
The
informqlion
in
lhis
service
ond
shop
mqnuql
covers
o
generol
description
of
Chevrolet
Rqdios
qnd
Guide-Mqtic
Heodlomp
Control
for
l9ó3
qnd
thorough
doto
on
operolions,
specificolions
and
procedures
for
lesling
ond
servicing
Chevrolet
Rodios
qnd
Guide-Mqtic
Heodlomp
Control.
CHEVROIET
MOTOR
DIVISION
GENERAT
MOTORS
CORPORATION
DETROIT
2,
MICHIGAN
Copyr¡ght
I
9ó2
Chevrolet
Motor
Division
Generol
Molors
Corporotion
ffi
Litho
in
U,S,A¡
P&A
l9ó3
8.5M
INDEX
GENERAL
INFORMATION
-
ALL
MODELS
Electrical
DescriPtion
Procedure
for
Checking
Inoperative
or
Noisy
Radios
Procedure
for
Checking
and
Servicing
Printed
Circuits
Procedure
for
Checking
Transistors
Service
Procedure
for
the
Push
Button
and
Manual
Radios
Procedure
for
Servicing
the
Corvette
Radio
Procedure
for
Alignment
of
AII
Chevrolet
Radios
Capacity
and
Inductance
Alignment
Procedure
for
All
Chevrolet
Radios.
985432
PUSH
BUTTON
RADIO
General
Information
Transistor
Complement
and
Function.
.
Page
1
1
2
2
5
I
L2
13
Push
Button
Setting
t4
t4
t4
14
16
18
t7
19
15
Condensed
MechanicaL
Operation
of
the
Push
Button
T\rner
Mechanical
Adjustment
of
Tuner
Procedure
for
Parts
Replacements
Radio
Circuit
Diagram
(Schematic
Drawing)
Service
Parts
List
Troubleshooting
the
Push
Button
Radio
985431
MANUAL
RADIO
General
Information
Transistor
Complement
and
Function
.
. .
.
Circuit
Diagram
(Schematic
Drawing)
Service
Parts
List
Procedure
for
Part
Replacement.
. .
.
Troubleshooting
the
Manual
Radio
.
.
.
985449-985455
DELIIXE
PUSH
BUTTON
RADIOS
FOR
CORVAIR
&
CHEVY
II
General
Information
Transistor
Complement
and
Function.
.
.
.
Push
Button
Setting
.
Condensed
Mechanical
Operation
of
the
Push
Button
T\rner
and
Radios
Tuner
Adjustments
for
985449
-
985455
Radios
Circuit
Diagram
(Schematic
Drawing)
Service
Parts
List
Procedure
for
Part
RePlacement
Troubleshooting
the
Push
Button
Radio
98544?-985453
MANUAL
RADIOS
FOR
CORVAIR
&
CHEVY
TI
General
Information
Transistor
Complement
and
Function.
Circuit
Diagram
(Schematic
Drawing).
Service
Parts
List
.
.
.
.
.
Troubleshooting
the
Manual
Radio
. .
.
.
2t
2l
22
2l
2L
22
2t
27
27
28
31
29
33
31
28
38
38
40
38
38
46
General
Information
985396
CORVETTE
RADIO
985396
CORVETTE
RADIO
(Cont'a.
)
Tube
and
Transistor
Complement
and
Function
Push
Button
Setting
Operation
of
the
Wonder
Bar
Tuner
Mechanical
Adjustment
Procedure
for
Part
Replacement.
.
.
Circuit
Diagram
(Schematic
Drawing).
Service
Parts
List
Troubleshooting
the
Wonder
Bar
Radio.
985471
TRUCK
RADIO
General
Information
Transistor
Complement
and
Function.
.
Circuit
Diagram
(Schematic
Drawing).
. .
.
Service
Parts
List
Troubleshooting
the
Manual
Radio
985443
SERIES
95
TRUCK
RADIO
General
Information.
.
Transistor
Complement
and
Function.
.
Circuit
Diagram
(Schematic
Drawing).
Service
Parts
List
Troubleshooting
the
Manual
Radio
985519
GUIDE-MATIC
HEADLAMP
CONTROL
Adjustments
and
Tests
General
Description
Circuit
Diagram
(Schematic
Drawing)
Functional
Operation
Sensitivity
Tests
Service
Parts
List
.
Trouble
Shooting
Procedure
Vertical
Aim.
.
Page
46
46
47
47
51
52
55
55
66
66
68
67
66
60
59
63
60
59
74
73
78
74
76
79
74
?6
CHEVROLET
RADIO
SERVICE
AND
SHOP
MANUAL
Electrical
DescriPtion
The
circuit
used
in
the
Chevrolet
receivers
are
of
the
superheterodyne
type
that
use
no
regenera-
tion.
The
tuning
circuits
are
of
the
permeability
type
and
are
tuned
by
varying
iron
cores
in
and
out
of
the
antenna,
radio
frequency,
andoscillator
coils
like
pistons.
This
is
shown
for
the
push
button
models
in
Figure
1.
Figure
I
The
intermediate
frèquency
stages
are
tuned
by
means
of
two
iron
cores
in
each
transformer
as
shown
in
Figure
2,
and
are
adjusted
from
the
top
and
bottom
of
the
transformer.
Both
the
first
(input)
and
second
(output)
intermediate
frequency
transformers
are
tuned
bythis
method.
Figure
2
The
antenna
circuit
is
coupled
to
the
antenna
by
means
of
an
adjustable
antenna
trimmer
to
take
care
of
normal
variations
in
antenna
and
antenna
cable
capacity.
The
antenna
trimmer
is
located
on
the
front
of
the
radio
chassis
under
the
dummy
knob
on
the
manual
tuning
shaft,
and
is
adjusted
by
means
of
a
small
screwdriver.
This
trimmer
permits
the
receiver
to
be
ad-
justed
to
any
of
the
Chevrolet
antennas
for
maximum
sensitivity
and
performance.
This
adjustment
is
very
important,
and
station
mixing
may
occur
if
it
is
not
adjusted.
Procedure
For
Checking
Inoperative
Or
Noisy
Radios
Receiver
Completely
Dead
Check
for
a
blown
fuse,
blown
fuse
could
be
caused
by
one
of
the
foliowing:
1.
Short
in
12
volt
circuit
of
radio.
It
will
be
necessary
to
remove
radio
from
carandcheck
the
12
volt
circuit.
2.
Solenoid
remaining
energized.
(Wonder
Bar
Radio
only).
Check
speaker
for
open
circuit.
Check
antenna
for
open
or
short
circuit.
Weak
-
No
Volume
A
weak
receiver
can
be
caused
by
the
failure
to
adjust
the
antenna
trimmer
or
the
speaker
not
being
completely
plugged
in.
Check
these
before
removing
the
radio
for
servicing.
IMPORTANT:
Adjusting
the
antenna
trimmer
for
maximum
volume
on
a
weak
station
or
noise
will
provide
maximum
performance
and
prevent
weak
&
fading
radios.
Figure
3
To
prevent
weak
or
fading
reception,
remove
right-hand
tuning
knob
and
adjust
"Antenna
Trimmer"
screw.
See
sticker
on
radio
for
instructions.
CAUTION:
THIS
\VILL
NOTWORK
IF
TUNED
TO
A
STRONG
STATION.
1
NOISY
OPERATING
RADIOS
The
noise
can
be
caused
by
one
or
more
of
the
following:
1.
TIRE
STATIC
is
caused
by
friction
between
the
tires
and
pavement,
and
is
almost
a
continuous
roar
while
car
is
in
motion,
and
does
not
vary
appreciably
with
car
speed.
The
intensity
of
the
noise
is
greater
on
a
dry
sunshiny
day,
and
not
so
noticeable
on
humid
or
rainy
days.
To
eliminate
this
type
noise
be
sure
that
the
front
wheel
static
collectors
have
been
installed,
being
sure
that
they
are
free
of
grease
and
are
making
good
contact
to
front
wheel
spindle.
If
the
static
still
persists,
install
tire
static
powder
in
all
five
tires.
2.
NOISY
ANTENNA
can
be
located
by
turning
on
the
radio
receiver,
tuning
in
a
station
and
by
tapping
the
antenna
with
a
scre!'¡/
driver
handle.
If
noisy,
a
crashing
sound
will
be
heard
in
the
radio
each
time
you
tap
the
antenna.
The
antenna
lead-in
can
also
cause
noise
in
the
radio
if
the
shield
is
broken
or
unsoldered
from
the
ends,
or
if
the
lead-in
r¡¡ire
in
cable
is
loose
or
broken.
This
can
be
checked
by
shaking
the
antenna
lead-in
cable.
If
you
can
cause
a
crash
in
the
radio
while
shaking
lead-in,
replace
lead-in.
3.
MOTOR
INTERFERENCE
in
Chevrolet
radios
is
usually
caused
by
poor
grounds
when
in-
stalling
the
antenna
or
receiver.
Check
to
make
sure
all
required
suppression
material
has
been
installed
and
that
aII
grounds
are
free
of
paint,
grease,
or
rust
and
are
tight.
4.
GENERATOR
INTERFERENCE
is
a
whining
noise
similar
to
a
siren,
and
increases
or
decreases
with
speed
of
the
engine.
InstaII
or
replace
generator
condenser.
5.
Delcotron
Interference
is
a
whining
noise
most
noticeable
with
the
radio
volume
very
Iow.
This
noise
is
usually
caused
by
a
defect
in
the
Delcotron
itself.
However,
in
the
radio
it
is
necessary
to
keep
the
"4"
lead
(battery
input)
away
from
other
leads
which
would
pick
up
noise,
particularily
the
volume
control
leads.
Procedure
For
Checking
and
Servicing
Printed
Circuits
Atl
stages
of
the
1963
Chevrolet
radios
use
printed
circuit
boards,
the
latest
method
used
in
wiring
electronic
products.
The
printed
circuits
reduce
the
possibilities
of
shorted
or
broken
wires
and
loose
connections
that
the
wired
sets
were
subject
to.
The
servicing
of
printed
sircuits
is
not
difficult
but
a
few
precautions
must
be
observed
when
trouble
develops
in
the
component
parts
mounted
to
the
printed
circuit
board
and
repairs
or
re-
placements
are
made.
In
the
servicing
of
the
printed
circuit
portion
of
the
radio,
EXCESSIVE
HEAT
applied
toanyof
the
soldered
terminals
can
cause
the
printed
circuit
to
lift
from
the
circuit
board
which
results
in
the
necessity
of
replacing
the
entire
printed
cir-
cuit
board.
A
25
to
50
Watt
soldering
iron
is
recommended
for
work
on
the
printed
circuit
board.
Care
should
be
taken
not
to
place
the
soldering
iron
tip
directly
on
the
printed
circuit
board.
The
iron
should
be
placed
on
the
lead
or
terminal
being
soldered
to
the
printed
circuit
which
will
allow
the
heat
and
solder
to
flow
down
the
lead
or
terminal
to
the
printed
circuit.
When
removing
or
replacing
component
parts
mounted
on
the
printed
circuit
board,
it
is
im-
portant
that
the
heat
be
applied
to
the
wire
lead
or
terminal
and
not
directly
to
the
printed
cir-
cuit.
A
small
wire
brush
is
most
helpful
in
the
removing
operation.
Care
shouldbe
exercised
not
to
crack
or
break
the
circuit
board
as
any
break
in
the
board
will
necessitate
replacement
of
the
circuit
board.
The
printed
circuit
has
an
insulating
and
sealing
coat
placed
over
the
entire
board
after
the
cir-
cuits
are
put
in
place
on
the
board,
and
for
any
soldering
that
is
required
on
the
printed
stripes,
the
insulation
must
bescrapedoff
-
NOT
BURNED
OFF
with
a
soldering
iron
as
it
wiII
also
burn
the
printed
strip.
If
a
portion
of
the
circuit
on
the
board
is
broken,
it
can
be
repaired
by
scraping
off
the
insulating
coating
and
solder-
ing
a
piece
of
wire
across
the
break.
Resistance
and
at
the
soldered
any
soldering
make
sure
to
solder
from
the
voltage
reading
should
be
made
point
on
the
circuit
board.
After
operation
has
been
performed,
remove
any
loose
particies
of
printed
circuit
board.
Procedure
For
Checking
Transistors
Transistors
have
a
very
low
failure
rate,
how-
ever,
they
do
fail
occasionally
so
a
transistor
checking
procedure
is
very
valuable.
The
transistor
which
is
most
likely
to
fail
is
the
large
power
transistor
called
the
output
transistor.
This
coutd
cause
no
"Thump"
to
be
heard
as
the
radio
is
turned
on,
but
remember
that
a
defective
speaker
or
blown
fuse
will
also
prevent
the
t'Thump".
2
DOT
BY
ùs-221
D6-24
LTRANSISTOR
DS-25
I
renmlraus
6-
26J
COLLECTOR
(SERVICE
TRANSISTORS
ONLYI
&
I-OOATING
LUG
BASE
TERMINAL
EMITTER
LEAD
INAL
OR
BASE
TERMINAL
-BASE
YELLOW
LEAD
OR
BASE
TER
-EMITTER
ooLl-EoTo
rs
cAsE
ÍvIOUNTING
STUD
OOLLECTOR
Dg-5O3
TRANSISTOR
TERMINALS
DS€OI
TRAT.ISISTOR
TERMINALS
Figure
4
There
are
many
co.mmercial
transistor
checkers
on
the
market
also
newer
type
tube
checkers
can
test
transistors.
These
checkers
have
their
own
testing
procedure
so
the
followingparagraphs
wilt
be
devoted
to
testing
transistor
with
an
ohmmeter.
Checking
Power
Transistors
The
DS-501
and
DS-503
leads
must
be
unsoldered
and
disconnected
from
the
circuit.
Allow
the
transistor
to
cool
to
room
temperature
before
checking.
Place
an
ohmmeter
on
the
Rx1
scale
and
"zero"
the
meter.
Connect
meter
between
the
emitter
tead
and
the
cotlector
mounting
stud,
see
Figure
4
leaving
the
base
open.
After
taking
this
read-
ing,
reverse
the
meter
leads
and
read
the
meter
again.
The
lowest
of
these
two
readings
must
not
be
belorv
50
ohms.
If
the
transistor
does
not
read
S0ohmsor
higher,
the
transistor
is
defective
and
should
be
re-
placed.
Most
defective
power
transistors
read
'(O"
ohms.
This
will
cause
the
fuse
resistor
on
the
circuit
board
to
open
and
often
causes
the
10
ohm
resistor
connected
to
the
fuse
resistor
to
increase
in
value,
These
must
be
checked
and
replaced
if
necessary.
Checking
Small
Transistors
SmaII
transistors,
such
as
the
D522,
DS24,
DS25,
and
DS26
usually
open
inside
the
transistor
when
they
fail.
When
this
happens,
no
signal
can
pass
through
that
stage.
If
a
stage
is
found
to
be
dead
by
the
signal
injection
or
"Trouble
Isolation"
procedure,
the
transistor
can
be
checked
by
bridging
a
good
one
across
it,
just
like
an
open
condenser
is
checked:
1.
Connect
a
good
transistor
of
the
same
or
equivalent
type
across
the
one
in
the
circuit,
make
sure
that
all
three
leads
are
making
a
good
connection
at
the
proper
solder
points
on
the
circuit
board
-
Base
lead
to
point
B;
Emitter
lead
to
point
E;
Collector
lead
to
point
C.
See
Figure
5.
2.
IL
the
radio
plays,
remove
the
defective
transistor
from
the
circuit
and
solder
the
new
one
in.
3.
If
the
radio
doesn't
play,
the
something
else
is
at
fault.
Go
cedure
for
Trouble
Isolation".
chances
are
to
the
"Pro-
NOTE:
The
above
test
cannot
be
made
on
the
large
transistors,
DS501
and
DS503,
because
they
usually
short
instead
of
open.
3
\
OIRCUIT
BOARD
o
c
*r.oïI?3ro'
OHMMETER
TEST
Small
transistors
can
also
be
checked
for
open
Ieads
by
using
an
ohmmeter.
However,
different
meters
give
different
readings,
depending
on
the
range
sélected,
the
battery
used
inside,
and
the
meter
resistance.
The
table
in
Figure
6
shows
the
readings
ob-
tained
when
a
Simpson
Model
260
Volt-Ohm-
Milliameter'
or
RCA
Model
1VV-??A
was
used'
The
procedure
is:
1.
Set
the
meter
on
the
RX100
range
(radio
power
suPPIY
off).
2.
Connect
the
ohmmeter
leads
to
the
Base
and
Emitter,
B
and
E,
solder
points
on
the
cir-
cuit
board.
Now
reverse
the
meter
leads
and
connect
again
to
B
and
E'
A
definite
change,in
resistance
should
be
noted,
and
one
of
the
readings
should
be
less
than
500
ohms'
3.
Connect
the
ohmmeter
leads
to
the
Base
and
Collector,
B
and
C,
solder
points
on
the
cir-
cuit
board.
Now
reverse
the
meter
leads
and
connect
again
to
B
and
C'
A
definite
change
in
resistance
should
be
noted,
and
one
of
thã
readings
should
be
less
than
500
ohms'
NOTE:
In
Figure
6
that
the
power
to
the
radio
must
be
turned
off,
and
the
radio
vol-
ume
control
turned
completely
clockwise
be-
fore
taking
ohmmeter
readings.
NOTE:
That
the
DS22
and
DS26
have
a
5:1
ratio
or
better
when
the
highreadingisdivided
by
the
low
reading.
The
DS24
and
DS25
have
a
10:1
ratio
or
better.
If
the
transistor
is
removed
from
the
circuit
and
tested,
the
low
readings
will
be
about
the
same
as
shown
in
the
chárt,
but
the
reversed
readings
will
be
much
higher.
NOTE:
Adequate
tests
are
provided
to
de-
termine
if
transistors
are
functioning
prop-
erly.
It
is
not
necessary
to
remove
and
"eplace
transistors
that
have
passed
these
te
sts.
Figure
5
Figure
ó
4
IN-CIRCUITTESTINGoFSMALLTRANSISToRSUSINGoHMMETER
Radio
Power
"Off",
Volume
Control
Set
at
Maximum
Meter
Scale
RX100
Values
may
vary
with
different
meters.
Above
measurements
were
made
with
a
Simpson
Model
260
or
RCA
Modet
WV-774
meter'
**Reading
will
be
lower
if
volume
control
not
turned
completely
clockwise.
Transistor
Meter
Reversed
BandC
Meter
on
BandC
Meter
on
BandE
Meter
Reversed
BandE
DS22
DS24
DS25
DS26
250
Ohms
250
Ohms
200
Ohms
200
Ohms
1,900
Ohms
50,000
Ohms
?,000
ohms
2,000
Ohms
200
Ohms
200
Ohms
200
Ohms
200
Ohms
2,000
Ohms
50,000
Ohms
3,000
Ohms
**1,500
Ohms
Service
Procedure
For
The
Push
Button
and
Manual
Radios
Turn
on
signal
generator
and
set
in
audio
posi-
tion
to
obtain
a
400
cycle
audio
signal.
Ground
one
lead
of
signal
generator
to
radio
chassis.
A
.1
mfd,
capacitor
should
be
placed
in
series
with
the
remaining
lead
to
block
D.C.
current,
The
lead
with
the
capacitor
will
be
the
probe
for
signal
tracing.
Keep
radio
volume
controlturned
to
maximum
for
all
tests.
PRELIMINARY
TEST
(IMPORTANT)
-
Turn
radio
on
with
ear
next
to
speaker.
As
this
is
done
a
"thump"
should
be
heard
in
the
speaker.
If
O.K.
go
to
Step
1.
If
no
"thump"
was
heard,
check:
a.
Speaker
connections
and
speaker
for
proper
hook
up.
b.
Power
connections
and
fuse
for
proper
hook
up.
c.
DS501
power
transistor
collector
voltage
by
measuring
the
voltage
between
the
transistor
case
and
chassis.
(IMPORTANT:
DO
NOT
CONNECT
METER,TO
THE
TRANSISTOR
HEAT
SINK
OR
FINS.)
d.
A
reading
of
about
11
volts
from
collector
to
ground
means
that
something
is
open
between
collector
and
ground.
Check
output
trans-
former.
Note
of
Explanation:
The
signal
generator
is
now
put
into
use,
beginning
with
Step
1.
The
letters
in
parenthesis
are
found
printed
on
the
circuit
board.
For
example,
(AF)
stands
for
"Audio
Frequency"
amplifier
and
refers
to
the
DS26
transistor.
(C)
stands
for
collector.
When
the
signal
generator
is
applied
at
thrat
point,
if
nothing
is
heard
the
output
stage
should
be
re-
checked
as
described
in
the
preliminary
test
above.
The
test
points
-
Step
1
through
Step
7
-
are
shown
in
Figure
7.
STEP
1.
Touch
generator
probe
to
DS26
(AF.)
collector
(C)
anA
adjust
generator
output
to
pro-
duce
weak
tone.
If
weak
tone
cannot
be
heard,
check
the
DS501
output
stage.
Without
changing
generator
controls,
go
to
Step
2.
STEP
2.
Apply
generator
probe
to
DS26
(AF)
base
terminal
(B).
An
increase
in
signal
should
be
noted,
indicating
DS26
transistor
gain.
If
O.K.
go
to
Step
3.
If
no
gain
was
heard,
check:
a.
DS26
transistor
without
removing
it
from
the
circuit.
See
"Procedure
for
Checking
Small
Transistors"
page
3.
Volume
control
must
be
completeiy
clockwise
during
all
tests.
b.
Check
the
voltage
at
the
DS26(AF)
collector
(C),
by
measuring
between
(C)
and
chassis.
The
voltage
should
be
about
.5
volt.
A
read-
ing
of
"0"
volts
or
near
tt0"
means
that
no
current
is
flowing
in
this
stage,
and
one
of
the
following
items
is
probably
defective:
Open
resistor
or
poor
connection
in
the
Base
(B)
circuit,
or
in
the
Emitter
(E)
circuit.
Trace
the
printed
circuit
from
those
points
and
check
for
open
solder
connections.
c.
A
very
high
voltage
of
10
or
11
volts
from
DS26
(AF')
collector
(C)
to
ground
means
that
there
is
an
open
between
collector
and
ground.
Check
input
transformer
resistance,
andcheck
for
bad
solder
connections.
d.
Bridge
a
100
mfd.
capacitor
across
item
33.
If
the
gain
comes
up,
replace
the
capacitor.
Change
signal
generator
from
audio
position
to
generate
an
intermediate
frequency
signal.
Set
signal
generator
lo
262
kilocycles.
STEP
3.
Apply
generator
probe
to
base
(B)
of
DS22
(IF)
transistor.
A
loud
signal
should
be
heard
without
turning
the
generator
controls
to
a
very
high
level.
This
usually
takes
less
than
half
the
maximum
settings
on
the
signal
gen-
erator,
as
wiil
be
learned
by
practicing
with
your
generator
on
a
good
radio.
If
O.K.
go
to
Step
4.
If
no
signal
or
a
very
weak
signal
is
heard,
check:
a.
DS22
transistor
without
removing
it
from
the
circuit.
See
"Procedure
for
Checking
Tran-
sistors".
b.
Voltage
between
collector
(C)andgroundinthe
DS22
(IF)
stage.
Shoutd
be
"0"
volts.
If
voltage
.is
high,
near
10
or
11
volts,
the
trouble
is
due
to:
Open
connection
in
the
(IF)
collector
circuit
(C),
or
open
IF
transformer,
item
6.
c.
Check
DS22
(IF)
conduction
by
measuring
voltage
across
the
1000
ohm
resistor,
item
54.
Measure
this
by
putting
the
positive
Iead
of
a
d.c.
voltmeter
on
conductor
2
on
the
circuit
board,
and
the
negative
lead
on
the
emitter
(E)
of
the
DS22
(IF)
transistor.
The
voltage
should
read
about
1.0
volt.
If
the
voltage
is
low
or
near
"0",
check
for:
Open
connection
on
the
circuit
board
in
the
5
\
SIGNAL
GENERATOR
fU
NI
NG
o\
v
OL
!'
N'F
aft
FREOUEl{CY
fONE
aFlWÉEN.5
ô
I
AUDIO
FqEOUE^¡CI
A
STEP
BAND
--
ouTPUf
lo
@
o
ol
l¡uo'o-tx
¡lr-q.r
-t¡
J
ac
\
D
output
coñfRoi
STEP
gTEP
WEAK
OR
NO
SIGNAL
fONE
B
C
VOLUME
BEIWÉEN.5
I
I
¡uDro
rnEouEt¡cv
a-.-
u
ourput
co¡tnou
EANO
_OUTPUT
lo
@
o
ol
louoro-¡r
¡rr
-
n.r
-
t.¿
J
SIGNAL
GENERATOR
ON
off
U¡MOOIJLAIEO
fUNING
FREOUENCY
EAND
-oUTPUf
-
lo
@
o
@l
louoro-¡x
¡rt-
n.F.
-
r.Ê
J
D
output
oo¡.¡fnoL
fUNING
MODULAfEO\
ON
oFf
VOLUME
FETWEEN
A
FREOUÉNCY
SIGNAL
GENERATOR
FREOUÉNCY
fONE
BC
7
6
5
4
3
I
z
F
E
c
A
o
@
Figure
7
STGNAL
TRACTNG
LOCATIONS
ON
CIRCUIT
BOARD
-
ALL
PUSH
BUTTON
AND
MANUAL
RADIOS
(IF)
base
circuit
(B)
or
emitter
circuit
(E)'
Check
IF
transformer'
item
5,
for
open.
If
the
voltage
is
very
high
instead
of
"0",
check
for
leakage
or
shorts
in
the
Base
(B)
anO
Emitter
(E)circuits,
including:
Shorted
.047
mfd.
condenser,
item
27.
Shorted.04?mfd.
condenser'
item
29.
Shorted
IF
transformer,
item
5.
d.
Bridge
a
,047
mfd.
capacitor
across
capacitors'
item
2?
and
item
29.
If
gain
increases,
the
capacitor
Paralleled
is
oPen.
e.
If
trouble
is
still
not
located,
turn
signal
generator
volume
control
to
maximum.
Apply
it
collector
(C)
of
DS22
(IF)
transistor.
A
weak
signal
is
usually
heard,
depending
on
the
signal
generator.
If
no
signal
is
heard,
check
or
replace:
I.F.
transformer'
item
6;
detector
diode
DS27.
STEP
4.
Appty
generator
probe
to
DS25
con-
verter
collector
(C)
and
adjust
generator
output
to
produce
weak
tone.
Without
changing
gen-
erator
controls,
go
to
SteP
5.
STEP
5.
Apply
generator
probe
to
base
(B)
of
DS25
converter
transistor.
An
increase
insignal
should
be
noted,
indicating
DS25
transistor
gain.
If
gain
is
not
present,
check:
a.
DS25
without
removing
it
from
the
circuit.
See
"Procedure
for
Checking
Small
Tran-
sistors".
b.
Vottage
between
collector
(C)
and
ground
in
the
DS25
converter
stage.
Should
be
rr0"
volts.
If
voltage
is
high,
near
10
or
11
volts'
the
trouble
is
due
to
one
of
the
foilowing:
Open
connection
in
the
collector
(C)
circuit
in
the
converter
stage.
OpenIF
transformer,
item
5.
Open
oscíllator
coil,
item
4.
6
m-.e::-"ilÞ]
SIGNAL
GENERAIOR
o
ourrur
co¡trcu
luNlNc
ac
&ND
fÂEOUENCY
roNt
oro'o
r¡¡ouENct
a
m-å::::þlr
SIGNAL
GEN€RAÍOR
o
outrut
otrcu
ÌUNIN6
FÊEOUENCI
ac
&ND
fotE
ÎONE
A
C
V4UME
Âuoro
FiFqu€Ncl
Â
o
oulPur
coilrrcL
SND
f-
oulPuf
-------l
lo
o
o
ol
l¡o'o-¡¡
¡tr-¡¡
-r¡
J
SIGNAL
GENERAIOR
0s
503
OUfPUf
I,
E
AMP
{sñvrcE
wrfH
os25l
os
22
r¡
L!
I
I
I
o
R.Ê
AÍP
lsñvrcE
wrtH
6251
2C
DS
24
I
I
I
J
621
A6
o€f
os
25
Ds
!è
r--
MEô
I
fRot
fusÊ
alæx
650
Figure
8
SIGNAL
TRACING
PROCEDURE
-
985432
-
RADIO
c.
Check
DS25
converter
conductionby
measuring
voltage
across
the
3900
ohm
resistor,
item
51.
Measure
this
by
putting
the
positive
lead
of
a
d.c.
voltmeter
on
conductor
2
of
the
circuit
board,
and
the
negative
lead
on
the
emitter
(E)
of
the
DS25
converter.
Thevoltageshouldread
about
1.0
volt.
If
the
voltage
is
low
or
near
"0",
check
for:
Open
connection
on
the
circuit
board
in
the
converter
base
circuit
(B)
or
emitter
circuit
(E).
If
the
voltage
is
high,
about
10
or
11
volts'
check
for:
Shorted
.000220
condenser'
item
25.
Shorted
.0047
condenser,
item
24.
Shorted
trimmer,
item
218.
d.
If
alt
above
tests
pass,
align
lst
I.F.
coil.
If
coil
fails
to
peak
sharply
replace
it.
See
alignment
procedure.
Change
signal
generator
from
intermediate
fre-
quency
setting
to
radio
frequency
signal.
Re-
move
the
.1
mfd.
condenser
from
the
probe
lead
of
the
signal
generator.
Place
a.000082
mfd.
con-
denser
in
place
of
the
.1
mfd.
just
removed.
Set
signal
generator
to
1100
kilocycles
and
tune
radio
receiver
to
1100
kilocycles
(11
on
dial
scale).
A
slight
retuning
of
the
radio
dial
may
be
necessary,
once
the
signal
is
injected
into
the
radio,
to
provide
maximum
signal
through
the
radio.
STEP
6.
Apply
the
generator
probe
to
'DS24
(RF)
collector
(C),
and
adjust
generator
output
to
7
t
DS-50r
E
ro.8v.
o
t.¡lv.
I
to.!v.
0s-26
c
ov.
DS-22
93V.
c
o5v.
B
DS-
24
I
0
ov.
DS-25
9.7V.
9.tv.
9.9V.
2.3V
B
to.4v
to.ov.
E
ro.ov.
Fisure
9
VOLTAGE
CHART
-
ALL
PUSH
BUTTON
-
RADIOS
Fisure
l0
PARTS
LAYOUT
ON
CIRCUIT
BOARD
'985432
-
RADIO
8
B
D
6
5
64
2tB
@
2t
4
t9
til
IJ
-
rl
nr
I
t¡ztT
lrl
1B-l
tfE
[46
II-l
#
27
tI
2l^
@
20
fE
f!!
l
If
5s--l
:60
Iu
LFo
l
=
I
þr
@
@
@
@
@
E
E
FJ
lr
F
E
36
+
produce
weak
tone.
Without
changing
generator
controls,
go
to
Step
7.
STEP
7.
Move
the
generator
probe
to
the
an'
tenna
socket.
A
tone
of
equal
or
slightly
less
volume
will
result
in
the
speaker.
If
signal
at
antenna
socket
is
not
heard,
check:
a.
DS24
transistor
without
removing
it
from
the
circuit.
See
"Procedure
for
Checking
Small
Transistors".
b.
Check
the
voltage
between
the
coltector
(C)
and
ground
of
the
DS24
(Rf')transistor.
Should
read
about
2.3
volts
d.c.
with
antenna
dis-
connected
from
the
radio.
If
voltage
is
high,
near
10
or
11
volts,
there
is
an
open
circuit
between
the
collector
(C)
and
ground.
Check:
RF
coil,
item
3,
and
resistor,
item
47.
AIso
check
for
bad
solder
connections
in
that
area.
If
voltage
is
low,
near
"O"
volts,
check:
Check
for
opens
in
the
DS24
(RF)
base
circuit
(B)
and
emitter
circuit
(E).
Check
the
antenna
coil,
item
1,
for
open.
Check
trimmer
capacitor,
item
16
and
.0022
capacitor,
item
23
for
short.
c.
If
(RF)
stage
is
dead
but
voltages
areall
O.K,
check:
Antenna
coil,
item
1,
for
open.
There
are
two
windings
on
this
coil,
both
at
rear
of
tuner.
Check
antenna
choke,
item
2,
for
open.
Check
antenna
trimmer,
item
16,
for
short.
This
completes
the
tests
for
a
weak
or
dead
radio.
Below
are
additional
hints
which
may
help
you
find
the
trouble
if
it
has
not
been
located:
If
noise
can
be
heard
in
the
speaker
when
the
antenna
is
plugged
in,
but
no
stations
can
be
picked
up,
the
converter
is
probably
not
oscil-
Iating.
To
check
for
normal
oscillation,
mea-
sure
the
voltage
across
the
3.9K
resistor,
item
51
should
be
about
1.0
volt.
Tune
the
radio
from
one
end
of
the
dial
to
the
other
while
watching
this
voltage.
If
the
voltage
does
not
change
slightly,
the
converter
is
not
osciilating.
Common
causes
of
this
are:
Open
condensers
in
the
DS25
converter
circuit.
Check
by
bridging
them
with
good
capacitors
of
the
same
value.
Open
oscillator
coil,
item
4.
Defective
trimmer,
item
21.
If
the
radio
plays
loudly
but
is
muffled
on
very
strong
stations,
check
the
voltage
between
(RF)
collector
(C)
and
ground.
This
voltage
should
drop
to
a
low
value
when
turned
to
a
strong
station.
If
it
doesn't,
check:
DS27
AGC
diodes,
item
201
and
item
202.
When
checked
on
the
RX100
scale
of
an
ohmmeter,
there
should
be
10:1
ratio
or
better.
Also
check
to
see
that
those
diodes
are
not
mounted
back-
ward.
Check
for
open
in
conductors
22-36
and
39.
If
the
radio
is
very
weak
and
distorted
when
tuned
to
strong
stations,
check:
a.
The
speaker
and
connections.
b,
,47
ohm
or'
.33
ohm
fuse
resistor,
item
64,
for
open.
Check
the
clear
mica
insulator
between
the
power
transistor
and
the
heat
sink
or
fin.
The
fin
is
grounded
to
the
radio
chassis
on
some
models,
but
transistor
is
insulated
from
the
fin
by
an
almost
invisible
piece
of
mica.
Other
models
have
the
fin
insulated
from
the
radio
and
the
transistor
connected
directly
to
the
fin.
Procedure
For
Servicing
The
Corvette
Radio
All
circuits,
except
the
trigger
circuit,
are
very
similiar
to
the
push-button
and
manualreceivers,
so
the
troubleshooting
procedures
outlined
for
these
sets
may
be
used
for
the
wonder
bar
radio.
Figure
10
shows
the
schematic
diagram
for
the
Corvette
radio
and
the
various
points
of
signal
injection.
It
is
very
important
that
the
first
three
stages
of
the
radio
are
working
and
aligned
properly
before
any
attempt
is
made
to
troubleshoot
the
trigger
circuit.
CONDENSED
ELECTRICAL
OPERATION
OF
ELECTRICAL
TUNER
USED
ON
ÍWONDER
BAR
RADIO
.
985396
The
purpose
of
the
electrical
components
asso-
ciated
with
the
tuner
is
to
control
the
relay
so
the
operator
may
start
the
tuner
sweeping
cycle
by
merely
depressing
a
station
selector
bar
switch
so
that
the
sweeping
operation
will
con-
tinue
until
a
signal
is
received.
At
that
time'
it
I
Defective
DS25
transistor.
_OUÍPUT_
lo
@
o
ol
¡¡uo,o-¡x
¡rr
-¡
r
_r
¡
I
SIGNAL
GENERATOR
BC
¡qEouÉtcv
Âa
o
oulput
coilt&L
&N0
-oulPut-
lo
o
o rl
rÀ@'o-rx.ÀNÌ-rr
-,.
-J
SIGNAL
GENERAÎOR
TON€
BC
Âuoro
FREouENcY
À
D
ourpur
co¡rrcr
MflO
-ourPul
-
lo
o
o
ol
r¡uo'o-¡¡
¡rr
-¡¡
-,
¡
I
SIGNAL
GENËRÂÍOR
ac
fONE
lsRvrcE
wtTH
oszat
DS
22
0s
50r
OUIPUI
I
)
)
(4
,l
)
(3,
ì
428
LO
(
,Zá
gRVtCE
W¡fH
625)
ç
.oooo82
DS
24
627
0El
DS
25
coNv.
os
26
to
ea
El-
ro
,,se
þffi"
Fisure
ll
-
SIGNAL
TRACTNG
PROCEDURE
-
98539ó
_
RADTO
is
the
function
of
this
circuit
to
accurately
tune
to
the
frequency
of
the
selected
station.
It
also
provides
the
necessary
conditions
to
keep
the
tuner
on
the
station
until
a
change
is
desired.
ELECTRICAL
OPERATION
CYCLE
1.
To
start
the
tuner,
the
station
selector
bar
is
momentarily
depressed
actuating
the
station
selector
switch
No.
89
which
energizes
the
relay.
A.
Switch
No.
89
completes
a
circuit
from
ground
through
the
station
selector
switch
(89)
and
relay
(84)
to
the
12
vott
suppty.
B.
The
current
through
this
circuit
energizes
the
relay
(84)
and
removes
the
relay
arm
from
the
stopping
disc
-
thus
starting
the
tuner,
and
opening
contact
No.
2andclosing
contact
No.
1
on
the
relay
switch
(84).
2.
To
keep
the
tuner
seeking
after
the
station
selector
bar
is
released,
the
relay
is
held
energized
by
a
holding
circuit.
A.
Contact
No.
1
being
closed
supplies
voltage
to
pin
3
of
the
124L8
tube
which
causes
plate
current
through
the
relay.
3.
To
stop
the
tuner
on
station,
the
relay
is
de-energized
by
an
electronic
triggering
cir-
cuit
actuated
by
an
incoming
signal.
10
680K
zND
I.E
sEc.
2ND
¡F
sEc
28.
-l
os
zND
¡.E
PRIM
.oooroo
2
VOLÎS
84
86
I2AL8
TRIGGER
ß
55
56
PUSH
BAR
GIRCUIT
89
90
30
SENS.
CONTROL
R.F,
STAGE
A.
The
incoming
signal
develops
a
voltage
in
the
primary
and
secondary
of
the
2nd
I.F.
transformer.
B.
The
I.F.
signal
voltage
in
the
secondary
of
the
2nd
I.F.
transformer
is
coupled
through
the
condenser
(32)
to
the
grid
of
the
trigger
detector
section
of
the
124L8
tube.
This
signal
voltage
is
developed
across
the
resistors
(62)
and
(65).
C.
The
trigger
detector
section
functions
as
a
plate
detector.
The
I.F.
voltage
appears
on
the
grid
and
the
tube
conducts.
The
I.F.
component
is
removed
in
the
plate
circuit
by
the
.000100
condenser
(34).
D.
The
plate
current
flow
in
the
trigger
de-
tector
section
develops
a
biasing
voltage
across
the
2.2
Meg.
grid
resistor
(?1),
making
the
grid
more
negative
than
the
cathode.
This
causes
the
plate
current
in
the
relay
control
sectíon
to
stop.
E.
Stopping
the
current
flow
de-energizes
the
relay
(84)
and
the
relay
arm
engages
the
Fisure
l2
-
TRIGGER
CIRCUIT
-
98539ó
-
RADIO
stopping
disc,
stopping
the
tuner
onstation,
opening
contact
No.
1,
and
closing
contact
No
2
of
the
relay
switch.
4.
To
hold
the
tuner
on
the
new
station
until
another
station
is
desired,
the
relay
is
held
de-energized
until
the
starting
circuit
is
again
actuated
by
the
operator.
THE
TRIGGER
DETECTION
CIRCUIT
The
purpose
of
the
trigger
detector
circuit
is
to
take
the
input
signal
voltages
of
various
amplitudes
and
trigger
the
relay
tube
so
that
the
accuracy
will
be
the
same
on
all
stations
regardless
of
the
signal
strength.
The
grid
of
the
plate
de-
tector
(trigger-detector)
is
tied
into
the
AGC
line.
A
portion
of
the
AGC
voltage
is
used
to
vary
the
bias
on
the
plate
detector
in
proportion
to
the
strength
of
the
incoming
signal.
rüith
a
strong
incoming
signal,
the
bias
voltage
is
high
and
triggering
doesn't
take
place
until
the
tuner
gets
very
near
the
resonant
frequency
of
the
station
providing
the
incoming
signal.
At
this
point
the
IF
signal
is
great
enough
to
overcome
the
bias
11
and
the
plate
detector
is
caused
to
conduct,
stopping
the
tuner.
Likewise
on
a
weak
incoming
signal,
the
AGC
voltage
is
small
and
the
bias
on
the
plate
detector
is
small,
therefore
a
smaller
amount
of
IF
signal
will
stop
the
tuner
at
a
point
very
close
to
the
peak
of
the
in-
coming
signal.
In
other
words,
the
AGC
voltage
raises
and
lowers
the
threshold
over
which
the
IF
signal
has
to
climb
in
order
to
stop
the
tuner.
The
circuit
is
so
designed
that
the
IF
signai
voltage
is
high
enough
to
overcome
the
bias
and
stop
the
tuner
only
when
the
tuner
has
reached
the
station
frequency.
SENSITIVITY
CONTROL
The
sensitivity
control
g0
is
a
step
switch
with
resistors
of
various
values
between
each
step.
The
control
is
inserted
into
the
AGC
circuit
of
the
RF
amplifier
during
the
tuning
sweep
when
contact
No.
I
of
the
relay
switch
is
closed"
It
is
the
means
by
which
the
operator
controls
the
number
of
stations
on
which
the
tuner
will
stop.
Typical
Complaints
and
Remedies
I.
Tuner
stops
when
bar
is
released
A.
Check
or
replace
124L8
trigger
tube
B.
Check
or
replace
relay
II.
Tuner
runs
as
soon
as
set
is
turned
on
A.
Check
for
a
shorted
foot
switch
B.
Check
for
a
short
at
the
wonder
bar
selector
switch
C.
Check
for
a
sticking
relay
III.
Tuner
will
not
stop
on
stations
A.
Check
the
antenna
and
124L8
tube.
If
radio
is
dead,
check
R.F.,
Conv,
and
I.F.
Stages
B.
Ground
the
negative
end
or
a
1.5
V.
flash-
light
battery
and
with
the
tuner
cycling
touch,
the
positive
terminal
on
pin
8
of
the
12AL8
tube.
If
tuner
does
not
stop
check:
1.
Capacitor
item
32.
2.
Capacitor
item
35.
3.
Associated
resistors
around
trigger
tube
4.
Check
or
replace
relay
C.
With
a
VTVM,
check
for
the
negative
AGC
voltage
on
pin
8
of
the
12ALB
tube
while
tuning
manually
through
A
station.
Iï
no
voltage
appears
1.
Check
AGC
system,
mainlyDS2?diodes
D.
With
VTVM,
check
for
the
small
negative
pulses
on
pin
I
of
the
124L8
trigger
tube
with
the
tuner
seeking.
If
no
pulses
are
present
-
1.
Check
sensitivity
control
circuit
2.
Align
2nd
I.F.
coil
with
a
meteracross
the
speaker
(I.F.
coil
critical),
(always
replace
with
recommended
parts.)
IV.
Tuner
will
not
stop
on
the
center
of
stations.
A.
Check
or
replace
relay
84.
B.
Set
the
clearance
of
the
relay
when
ener-
gized,
so
it
barely
misses
the
teeth
of
the
governor
gear.
C.
Align
the
2nd
I.F.
coil
and
replace
if
it
does
not
peak
sharply.
PROCEDURE
FOR
ALIGNMENT
OF
ALL
CHEVROLET
RADIOS
All
receivers
are
properly
aligned
at
the
factory
and
should
require
no
further
adjustments,
ex-
cept
adjusting
the
receiver
to
the
antenna
when
installation
is
made
unless
the
adjustments
have
been
tampered
with,
or
new
coils,
intermediate
frequency
transformers
or
tuning
cores
have
been
installed.
To
properly
align
the
receiver,
it
will
be
neces-
sary
to
have
an
output
meter
and
signal
gener-
ator.
NOTE:
If
any
one
of
the
tuning
coils
or
cores
have
been
replaced,
see
"Capacity
and
In-
ductance
Alignment
Procedure"
before
pro-
ceeding
with
alignment
of
the
receiver.
If
only
the
adjustments
have
been
tampered
with
or
an
intermediate
frequency
transformer
has
been
replaced,
proceed
with
the
alignment
as
follows:
1.
First
hook
up
an
output
meter
to
the
radio
receiver.
Any
volt
meter
which
will
read
"A.C."
can
be
used.
Set
the
volt
meter
in
the
2.5
or
3
volt
"4.C."
range
position,
and
ground
one
lead
of
meter
to
radio
chassis.
Place
the
other
lead
from
volt
meter
on
the
speaker
terminal.
t2
2.
Turn
on
signal
generator
and
set
adjustments
to
obtain
a
262
kilocycle
signal.
Connect
one
lead
of
signat
generator
to
radio
chassis
for
ground.
Attach
the
other
lead
of
signal
gen-
erator
to
the
base
of
the
converter
transistor.
3.
Adjust
signal
generator
volume
control
so
that
the
volt
meter
will
tead
about
half
scale.
NOTE:
Radio
receiver
volume
control
must
be
turned
to
the
maximum
position
so
that
the
automatic
volume
control
circuit
will
not
affect
the
alignment
of
the
receiver.
4.
Adjust
in
sequence
cores
"4,
B,
C
and
D"
as
shown
on
circuit
diagram
and
parts
lay-
out
for
maximum
meter
reading.
Repeat
adjustments
to
get
maximum
meter
readings.
Keep
the
signal
generator
volume
turned
down
so
that
during
adjustments
the
meter
does
not
read
more
than
half
scale.
This
will
result
in
a
better
alignment
of
the
re-
ceiver.
5.
Next
change
signal
generator
setting
to
obtain
a
radio
frequency
signal
and
tune
signal
generator
to
exactly
1615
kilocycles.
Place
a
.000082
mfd.
condenser
to
antenna
connector
and
attach
signal
generator
lead.
Tune
the
radio
receiver
to
the
"Stop"
on
the
1600
kilocycle
end
of
the
dial.
Keep
the
signal
generator
volume
control
adjusted
so
that
output
meter
reads
at
about
half
scale.
6.
Adjust
trimmers
"E,
F
and
G",
on
circuit
diagram
and
parts
layout,
in
sequence
for
'maximum
readings
on
output
meter.
Repeat
for
maximum
meter
readings.
7.
After
the
receiver
has
been
installed
in
the
car,
turn
on
receiver
and
tune
in
a
weak
station
near
1000
kitocycles
with
the
radio
volume
control
turned
to
maximum
position
and
the
antenna
extended
to
full
height.
Re-
adjust
trimmer
'(G"
ONLY
for
maximum
volume.
CAPACITY
AND
INDUCTANCE
ALIGNMENT
PROCEDURE
FOR
ALL
CHEVROLET
RADIOS
This
alignment
procedure
is
to
be
used
only
when
any
of
the
following
parts
have
been
re'
placed
in
the
radio;
antenna
coil,
radio
fre-
quency
coil,
oscillator
coil,
or
any
of
the
tuning
cores.
The
intermediate
frequency
alignment
at
262
kilocycles
is
the
same
as
outlined
in
"Al'ign
ment
Procedure"
operations
l
through
4.
After
completing
the
intermediate
frequency
alignment,
proceed
as
follows:
1.
Connect
signal
generator
tead
to
a
.000082
mfd.
condenser
and
connect
to
antenna
termi-
nal
of
antenna
socket.
Mechanically
align
Figure
l3
iron
core
t'H",
on
circuit
diagram
and
parts
Iayout
to
measure
t-3f8"
for
aII
radios
ex-
cept
985396
and
it
is
1-5/8"
in
coil
form
from
rear
mounting
edge
of
coil
with
radio
tuned
to
stop
on
1600
kitocycle
end
of
dial.
2.
With
signal
generator
still
adjusted
to
exactly
1615
kilocycles,
adjust
trimmers
"E,
F
and
G"
on
circuit
diagram
and
parts
layout
in
sequence
for
maximum
output
meter
reading.
3.
Tune
signal
generator
and
radio
receiver
to
600
kilocycles
and
readjust
iron
cores
"J
and
K"
ONLY,
for
maximum
outPut
meter
reading.
Repeat
the
adjustment
for
maxi-
mum
meter
reading.
4.
Reset
signal
generator
to
exactly
1615
kilo-
cycles
and
tune
radio
receiver
to
stop
on
1600
kilocyôle
end
of
the
dial.
Then
readjust
trimmers
"F
and
G"
ONLY,
until
no
further
increase
in
output
meter
reading
can
be
obtained.
5.
After
the
radio
receiver
has
been
installed
in
the
car,
turn
on
the
receiver
and
tune
in
a
weak
station
near
1000
kilocycles,
with
radio
volume
turned
to
maximum
position
and
an-
tenna
extended
to
full
height.
Readjust
trimmer
"G"
ONLY,
for
maximum
volume.
13
CUSTOMER
SERIES
95
TRUCK
RADIO
985443
The
radio
consists
of
a
radio
reciver
unit
with
an
external
speaker.
This
type
of
design
is
Figure
ó8
advantageous
for
both
installation
and
service
as
all
component
parts
of
the
receiver
are
readily
accessible
for
quick
efficient
replacement
when
service
is
required.
Using
an
external
type
speaker
affords
the
advantage
of
having
a
larger
type
speaker
in
a
limited
space
area.
The
speaker
is
coupled
to
the
instrument
panel
by
a
special
type
gasket,
thereby
using
the
entire
instrument
panel
for
unusually
good
tone
re-
production.
TRANSISTOR
COMPLEMENT
AND
FUNCTION
DS.24
DS.z5
DS-22
DS-26
DS-503
Fisure
ó9
VOLTAGE
CHART
-
985443
-
RADTO
66
Radio
Frequency
Amplifier
Converter
Intermediate
Frequency
Ampiifier
Audio
driver
transistor
Audio
output
"HI-POWER"
transistor
GENERAL
INFORMATION
Tuning
range
540
-
1615
kilocycles
Intermediate
frequency
-
262
kilocycles
Maximum
power
output
6
watts
Undistorted
power
output
3.5
watts
Current
drain
1.2
amperes
at
12
volts
Speaker-Alnico
V
permanent
magnet
type
4"
x
10,,
DS-503
lt.4v.
COLLECTOR
IS
THE
CASE
Lrv
ll.2V
B
DS-26
0
ov,
os-22
9.
o
o.5v
B
DS-24
B
c
DS-25
to.2
E
9.7V
E
9.9V
OV
9.5
V
E
to.4
v
c
2.3V.
B
ro.ov
E
ro.ov
fONE
B
C
aFrwEEN,56t
\
ÂUOIO
FCEOUENCI
A
\
BAN
O
_OUÍPUT
lo
o o
ol
l¡uo,o-¡¡¡rr-n¡-'¡-J
SIGNAL
GENERATOR
TUNING
o
output
coNfRoL
F
RÊOUEl'¡CY
o\
olf
vOLUfrIF
ï""iï^l¡
foNE
B
c
âEfwÊãN.5
A
I
¡uDto
ra¡ouÉ¡'¡cv
A-
m-a^"ii-:t:
SIGNAL
GENERATOR
o
ourput
co¡¡fnou
MOD!LAT€O\
IUNING
ON
oFf
vol-U
t\rÉ
FREOUENCY
F-'Ji:::.e-el
SIGNAL
GENERATOR
o
ourput
co¡,¡tnoL
ON
fUNING
VOLUME
off
FREOUENCY
fONE
ÊETWEÊN.5
ô
I
¡UO.O
rCtOuEr,¡Cv
A
BC
5
7
3
4
I
2
c
E
F
A
o
o
SfEP
WEAK
OF
NO
SIGNAL
STEP
Fisure
70
ISLAND
NUMBER
AND
SIGNAL
TRACING
OF
CIRCUIT
BOARD
-
985443
RADIO
Voice
coil
impedance
10
ohms
at
400
cycles
AII
circuits
use
a
printed
circuit
board
Fuse
protection
2.5
amperes
SERVICE
PROCEDURE
Check
voltage
for
correct
voltages
as
shown
in
figure
67.
If
voltages
are
correct
and
radio
does
not
play
proceed
as
outlined
in
Service
Procedure
for
Push
Button
and
Manual
radios
on
page
5.
SERVICE
PARTS
LIST
985443
-
RADrO
NOTE:
Atl
Chevrolet
radio
service
parts
are
available
to
dealers
through
General
Motors
Parts
Division
Warehouses.
Orders
for
radio
parts
requirements
to
be
placed
with
warehouse
in
the
usual
manner.
Illus.
Service
No.
Part
No.
1
2
3
4
5
6
7
?281
71
6
728t946
7282042
728L7L7
7282313
7282323
122t623
Description
ELECTRICAL
PARTS
Coils
Antenna,
tuning
Choke,
antenna
series
R.F.,
tuning
Oscillator,
tuning
1st
I.
F.
2nd
I.
F.
Choke,
12
volt
supply,
input
Capacitors
7271564
7282272
Spark
Plate
Electrolytic,
3
-
section
67
39
37
o,
æ
DS
24
R.F.
AMP
(s€RVTCE
Wrf
H
625)
os
25
coNv.
DS
22
I.
E
AMP.
(SERVTCE
Wrf
H
OS25)
DS
26
A.F.
AMP.
DS
503
OUT
PUT
A
r---
3V
57
MEG.
O!
to
2v
6A
t2v.
ç
FROM
FUSE
BLOCK
ì
'-l,-
r
a
t
6
I
I
t__
L_l
¡
a
I
__l
L-
3900
26
cÉ27
37A
AGC
oEf.
7
65C
Voltages
measured
termfnal
to
chæsig
yith
a
volt-ohm
meter
-
no
signd
ild
l2
volta
app¡ied
to
radio.
Total
battery
drãin
1.2
mps
ât
l2volts.
Tolerilce
on
voltage
lú.
Before
meering
tra¡rsiator
voltagea,
a
l0
ohm
spealer
must
be
comected
to
radio.
Vo¡tage
placed,
applied
shou¡d
be
meeaured
from
Irover
traDaiator
cæe
to
grannd.
If
pover
t¡a¡aiator
ia
re-
(¡tem
*66)
to
obtåin
prõer
cotlectör
voltege
with
12
volts
adrust
bias
Iþtentiometer
to
redio.
I
Iten
#64
is
a
fwe
resiator
for
the
pover
tranalator.
Seryice
rit¡r
enct
rep¡aceEent.
O
Pr¡ntea
oñ
circuit
bord.
ô
O
Wi¡t
not
appeu
in
aU
radios.
CAUTIOI¡I:
Onfy
a
l0
ohm
speeler
should
be
r¡sed
on
t¡ia
radio.
1.5^
E
ìf
rF
260
1C.
4
7
t4
B
æ27
AGC
OET
D
49
f-
I
I
I
L
F
f-
Fisure
7l
CIRCUIT
DIAGRAM
-
985443
-
RADIO
k-"%-:þ.lE
SIGNAL
GENERAÎOR
o
ou¡rut
æ¡trcr
fUNtNG
FÊEOUENCY
f¡EOUENCY
ac
10(E
t-".--"--iilÞ]
SIGNAL
GENERATOR
o
ourpur
@ntrcL
¡UNING
BC
&NO
m-J::þ':.?]
SIGNAL
GENERAÍOR
o
outpur
@Ntrcu
tuNrNc
FREqU€NCY
fONE
ÉREOUENCY
eNO
DS
505
OUTPUl
AMP
w[H
osãì
os
22
LF
(gFvrcE
H
os
24
R,Ê ÂMP
(*RVTCE
W¡Ìx
6?5ì
I
I
I
J
É2f
A@
oEf
r-
627
ACC
oEl.
_l
0s
26
Â.¿
AMP
DS
25
T
I
FUSÉ
6LæX
5
t___
IIIus.
No.
Service
Part
No
850
mfd.,
16
volt
400
mfd.,
16
volt
4
mfd.,
11.5
R.M.S.
727875t
.022
mfd.,
75
v.,
tubular
7272519
.04?
mfd.,
75
v.,
tubular
72l25Lg
.047
mfd.,75v.,
tubular
7212519
.047
mfd.,
?5
v.,
tubular
7272519
.047
mfd.,
75
v.,
tubular
?281895
.0022
mfd.,
100
v.'
tubular
7282046
.1
mfd.,
75
v.,
tubular
Part
of
.000002
mfd.
circuit
board
?280995
.000091
mfd.,
100
v.,
!
\Vo
ceramic
Fisvre
72
S¡GNAL
TRACING
PROCEDURE
-
985443
-
RADIO
Description
IIIus.
Service
No.
Part
No.
Description
.000120
mfd.,
!A0
v.,!
570,
ceramic
.000220
mfd.,
100
v.,t
570,
ceramic
.001
mfd.,
100
v.,
ceramic
.0022
mfd.,
100
v.,
ceramic
.0022
mfd.,
100
v.,
ceramic
.0047
mfd.,
100
v.,
ceramic
30
mfd.,
6
v.,
electrolYtic
100
mfd.,
3
v.,
electrolYtic
R.F.
Trim,
125-300
Mmfd.
Osc.
Trim.,
225-325
Mmfd.
Antenna
Trimmer
.47
mfd.,
100
v.,
tubular
3?A
378
37C
26
18
20
27
29
23
34
L7
28
7279896
25
7283835
30
31
32
24
19
33
2LA
218
16
38
7279773
?280630
7280630
7280?03
7279896
7279888
7281932
7281
93
3
7281971
?257906
b---
22
69
La pagina sta caricando ...
La pagina sta caricando ...
La pagina sta caricando ...
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Chevrolet 985431 Radio Service And Shop Manual
Marca
Chevrolet
Modello
985431
Tipo
Radio Service And Shop Manual
Questo manuale è adatto anche per
985396
985432
985443
985447
985449
985453
985455
985471
985519
Scarica il pdf
Aggiungi ai segnalibri
rapporto
in altre lingue
English
:
Chevrolet 985431
Altri documenti
Beha-Amprobe AT-7030-EUR Manuale utente
Crown IC-150 Manuale utente
Realistic MG-1 Manuale utente
Realistic TM-1001 Manuale utente
HP 1123A Manuale utente
HP Treadmill 4328A Manuale utente
Tektronix PG 502 Manuale utente
Technics SA-GX530 Manuale utente
Tektronix 7A18A Manuale utente
Pioneer SX-3400 Manuale utente