ESAB Mig U4500i Manuale utente

Marca: ESAB

Modello: Mig U4500i

Categoria: Sistema di saldatura

Tipo: Manuale utente

Valid for serial no. 620--xxx--xxxx0459 358 127 060523

Mig 4500i

Mig U4500i

Aristot

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 16..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 6.......................................................

2.1 Îáîðóäîâàíèå 6...........................................................

2.2 Íàñòðîéêè 6...............................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................

4ÓÑÒÀÍÎÂÊÀ 7.......................................................

4.1 Èíñòðóêöèè ïî ïîäúåìó 7..................................................

4.2 Ðàçìåùåíèå 8.............................................................

4.3 Óñòàíîâêà 8................................................................

4.4 Ñåòü ýëåêòðîïèòàíèÿ 9.....................................................

4.5 Ìîíòàæ ýëåêòðîîáîðóäîâàíèÿ 10............................................

4.6 Íàãðóçî÷íîå ñîïðîòèâëåíèå 11..............................................

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 11...............................................

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 12.....................................

5.2 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè 13.......................

5.3 Çàùèòà îò ïåðåãðåâà 13.....................................................

5.4 Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû 13............................

5.5 Áëîê äèñòàíöèîííîãî óïðàâëåíèÿ 13.........................................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 14.................................

6.1 Çàïðàâêà îõëàæäàþùåé æèäêîñòè 14........................................

6.2 Ïðîâåðêà è î÷èñòêà 14......................................................

7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 15.................................

8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 15.......................................

ÑÕÅÌÀ 28..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 30.....................................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 31...........................

bu18d1r -- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

bu18d1r -- 5 --

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñ ÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññò îÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî

èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ ò ðóá.

ÂÍÈÌÀÍÈÅ!

Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

bu18d1r -- 6 --

2 ÂÂÅÄÅÍÈÅ

Èñò î÷íèêè ïèòàíèÿ Mig 4500i è Mig U4500i ïðåäíàçíà÷åíû äëÿ ðó÷íîé äóãîâîé

ñâàðêè ìåòàëëè ÷åñêèì ýëåêòðîäîì MMA (ñâàðêè ï îêðûòûì ýëåêòðîäîì),

ñâàðêè MIG/MAG (ìåòàëëè÷åñêèì ïëàâÿùèìñÿ ýëåêòðîäîì â ñðåäå

èíåðòíîãî/àêòèâíîã î ãàçà), äóãîâîé ñâàðêè âîëüôðàìîâûì ýëåêòðîäîì â

ñðåäå èíåðòíîãî ãàçà TIG è ñòðîæêè óãîëüíîé äóãîé.

Èñòî÷íèê ïèòàíèÿ Mig è ñïîëüçóåòñÿ âìåñòå ñ áëîêîì óïðàâëåíèÿ U8 è/èëè

áëîêîì ïîäà÷è ïðîâîëîêè Feed 3004 èëè Feed 4804.

Àêñåññóàð² îò ä ëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 31.

2.1 Îáîðóäîâàíèå

Èñòî÷íèê ïèòàíèÿ Mig ïîñòàâëÿåòñÿ âìåñòå ñ íàãðóçî÷íûì ñîïðîòèâëåíèåì,

ñåòåâûì øíóðîì, íàïðàâëÿþùèì ï àëüöåì, ñòåëëàæîì äëÿ ãàçîâîãî áàëëîíà,

îáðàòíûì êàáåëåì è èíñòðóêöèåé ïî ýêñïëóàòàöèè.

2.2 Íàñòðîéêè

Âñå íàñòðîéêè âûïîëíÿþòñÿ ïðè ïîìîùè áëîêà óïðàâëåíèÿ

U8 èëè áëîêà ïîäà÷è ïðîâîëîêè ñ êîíòðîëëåðîì MMC.

Ïîðÿäîê ðàáîòû - ñìîòðèòå ñïåöèàëüíûå èíñòðóêöèè ïî

ýêñïëóàòàöèè.

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

Mig 4500i/Mig U4500i

áåç ïåðåêëþ÷åíèÿ

Mig 4500i/Mig U4500i

ñ ïåðåêëþ÷åíèåì

Íàïðÿæåíèå ñåòè 400 Â 3~50/60 Ãö 230/400/500 Â 3~50 Ãö

208/230/460/475 Â 3~60 Ãö

Ìàêñèìàëüíàÿ äîïóñòèìàÿ

íàãðóçêà ïðè

ðàáî÷åì öèêëå 100%

360 À / 34,4 Â 360 À / 34,4 Â

ðàáî÷åì öèêëå 60% 425 A / 37 Â 425 A / 37 Â

ðàáî÷åì öèêëå 45% 450 A / 38 Â 450 A / 38 Â

Äèàïàçîí íàñòðîåê

Ñâàðêà MIG/MAG

15 A / 15 Â (8 Â) - 450 A / 36,5 Â 30 A / 15 Â (8 Â) - 450 A /

36,5 Â

Ñâàðêà MMA 16 A / 20 Â - 450 A / 38 Â 10 A / 20 Â - 450 A / 38 Â

Ñâàðêà TIG 4 A / 10 Â - 450 A / 28 Â 10 A / 10 Â - 450 A / 28 Â

Íàïðÿæåíèå õîëîñòîãî õîäà

Ñâàðêà MIG/MAG

65 - 80 Â 65 - 80 Â

Ñâàðêà MMA 50 - 60 Â 50 - 60 Â

Ñâàðêà TIG 50 - 60 Â 50 - 60 Â

Íàïðÿæåíèå õîëîñòîãî õîäà

ñ á ëîêîì îõëàæäåíèÿ

180-210Âò

380 - 470 Âò

180-210Âò

380 - 470 Âò

Êïä ïðè ìàêñèìàëüíîì òîêå

Ñâàðêà MIG/MAG

Ñâàðêà MMA

Ñâàðêà TIG

82%

83%

82%

83%

Êîýôôèöèåíò ìîùíîñòè ïðè

ìàêñèìàëüíîì òîêå

Ñâàðêà MIG/MAG

Ñâàðêà MMA

Ñâàðêà TIG

0,92

0,90

0,92

0,90

bu18d1r -- 7 --

Mig 4500i/Mig U4500i

ñ ïåðåêëþ÷åíèåì

Mig 4500i/Mig U4500i

áåç ïåðåêëþ÷åíèÿ

Ê ëàññ çàùèòû êîðïóñà IP 23 IP 23

Ìàññà

ñ á ëîêîì îõëàæäåíèÿ

96 êã

110 ê ã

143 êã

157 êã

Ðàçìåðû,äxøxâ 910 x 642 x 835 ìì 910 x 642 x 835 ìì

Êëàññ ïðèìåíåíèÿ

Ìàêñèìàëüíîå êîëè÷åñòâî ñâàðî÷íûõ ïèñòîëåòîâ / ãîðåëîê ñ âîäÿíûì îõëàæäåíèåì, êîòîðîå

ìîæåò áûòü ïîäñîåäèíåíî: äâà ñâàðî÷íûõ ïèñòîëåòà MIG (äóãîâàÿ ñâàðêà ïëàâÿùèìñÿ

ìåòà ëëè÷åñêèì ýëåêòðîäîì â ñðåäå èíåðòíîãî ãàçà) èëè îäíà ñâàðî÷íàÿ ãîðåëêà TIG

(äóãîâàÿ ñâàðêà âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå èíåðòíîãî ãàçà) è îäèí ñâàðî÷íûé

ïèñòîëåò MIG

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

4.1 Èíñòðóêöèè ïî ïîäúåìó

Ïðè ïîäúåìå èñòî÷íèê ïèòàíèå êðåïèòñÿ ñ

ïîìîùüþ ñïåöèàëüíîé ïîäúåìíîé ñêîáû. Ðó÷êà

ïðåäíàçíà÷åíà òîëüêî äëÿ ïåðåìåùåíèÿ ïî

ïîâåðõíîñòè.

Èíñòðóêöèÿ ïî âûïîëíåíèþ

ïîäúåìíî-òðàíñïîðòíûõ ðàáîò

bu18d1r -- 8 --

4.2 Ðàçìåùåíèå

ÎÑÒÎÐÎÆÍÎ -

ÎÏÀÑÍÎÑÒÜ ÎÏÐÎÊÈÄÛÂÀÍÈß!

Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî

óñòàíîâëåíî íà íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.

ÂÍÈÌÀÍÈÅ! Ðàçìåñòèòå îáîðóäîâàíèå â íàäëåæàùåì ïîëîæåíèè è íå

äîïóñêàéòå ïåðåêðûòèÿ èñòî÷íèêà ïèòàíèÿ èëè òàêîãî ïîëîæåíèÿ, â êîòîðîì

áëîê îõëàæäåíèÿ ïåðåãîðîæåí.

4.3 Óñòàíîâêà

bu18d1r -- 9 --

4.4 Ñåòü ýëåêòðîïèòàíèÿ

Óáåäèòåñü â òîì, ÷òî èñòî÷íèê ñâàðî÷íîãî òîêà

ïîäê ëþ÷åí ê ñåòè ýëåêòðîïèòàíèÿ ñ òðåáóåìûì

íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè

òðåáóåìîãî íîìèíàëà.

Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå

â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè.

Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè

ýëåêòðîïèòàíèÿ.

Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü

ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé

Mig 4500i 3~50 Ãö 3~50 Ãö 3~50 Ãö 3~60 Ãö 3~60 Ãö 3~60 Ãö 3~60 Ãö

Íàïðÿæåíèå ñåòè, Â

230 400 500 208 230 460 475

Òîê, A, 100% 40 24,5 18,5 45 41 20 19,5

60% 51 30,5 23 57,5 51,5 25 24,5

45% 55,5 34 25 62 56,5 27,5 26,5

Ïëîùàäü

ïîïåðå÷íîãî ñå÷åíèÿ

ñåòåâîãî êàáåëÿ

4G10 4G4 4G4 4G10 4G10 4G4 4G4

Óñòîé÷èâîñòü

ïðåäîõðàíèòåëÿ ê

ïåðåíàïðÿæåíèÿì, A

50 20 20 50 50 20 20

Âíèìàíèå! Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷å íèÿ ñèëîâûõ êàáåëåé

è íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Ýêñïëóàòàöèÿ èñòî÷íèêà

ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè

íîðìàòèâíûìè äîêóìåíòàìè.

bu18d1r -- 1 0 --

4.5 Ìîíòàæ ýëåêòðîîáîðóäîâàíèÿ

bu18d1r -- 1 1 --

4.6 Íàãðóçî÷íîå ñîïðîòèâëåíèå

Äëÿ èñêëþ÷åíèÿ ïîìåõ ñâÿçè êîíöû øèíû öåïè óïðàâëåíèÿ äîëæíû áûòü

ñíàáæåíû íàãðóçî÷íûìè ñîïðîòèâëåíèÿìè.

Îäèí êîíåö øèíû öåïè óïðàâëåíèÿ íàõîäèòñÿ íà áëîêå óïðàâëåíèÿ áëîêà

ïîäà÷è ïðîâîëîêè MMC, â íåì óñòàíîâëåíî âñòðîåííîå íàãðóçî÷íîå

ñîïðîòèâëåíèå. Íà äðóãîé êîíåö øèíû öåïè óïðàâëåíèÿ ñëåäóåò óñòàíîâèòü

íàãðóçî÷íîå ñîïðîòèâëåíèå, êàê ïîêàçàíî íà ðèñóíêå.

Â çàâèñèìîñòè îò òèïà ñîåäèíåíèÿ ñîïðîòèâëåíèå íåîáõîäèìî ïîäñîåäèíÿòü

ñëåäóþùèì îáðàçîì:

1. Ïàíåëü óïðàâëåíèÿ, ïîäñîåäèíåííàÿ ê áëîêó ïîäà÷è ïðîâîëîêè.

Íàãðóçî÷íîå ñîïðîòèâëåíèå ïîäñîåäèíÿåòñÿ â

çàäíåé ÷àñòè èñòî÷íèêà ïèòàíèÿ.

(Ïîäñîåäèíåí òàêèì îáðàçîì ïðè ïîñòàâêå ñ

çàâîäà-èçãîòîâèòåëÿ).

2. Áëîê óïðàâëåíèÿ ïîäñîåäèíåí ê èñòî÷íèêó ïèòàíèÿ.

Íàãðóçî÷íîå ñîïðîòèâëåíèå

ïîäñîåäèíåí â ïåðåäíåé ÷àñòè

áëîêà ïîäà÷è ïðîâîëîêè.

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

Âíèìàíèå!

Óáåäèòåñü â òîì, ÷òî ñîåäèíèòåëüíûé êàáåëü (ìàêñ. 8 ì) ìåæäó èñòî÷íèêîì

ïèòàíèÿ è áëîêîì ïîäà÷è ïðîâîëîêè è îáðàòíûé êàáåëü (ìàêñ. 8 ì) íå ñêðó÷åí

â âèòêè âî âðåìÿ ïîäà÷è èìïóëüñîâ.

bu18d1r -- 1 2 --

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ

MMA, MIG/MAG

Öåíòðàëüí

åï

äñ

åäèíåíèå äëÿ ñâàð

è TIG

TIG, OKC-ñîåäèíåíèå

1 Çàëèâíîå îòâåðñòèå äëÿ îõëàæäàþùåé

âîäû

11 OKC-ñîåäèíåíèå ñâàðî÷íîé ãîðåëêè TIG

2 Îðàíæåâàÿ èíäèêàòîðíàÿ ëàìïà -

Ïåðåãðåâ

12 Ïîäñîåäèíåíèå ãàçà ê ñâàðî÷íîé ãîðåëêå

TIG

3 Áåëàÿ èíäèêàòîðíàÿ ëàìïà - Èñòî÷íèê

ïèòàíèÿ

13 Ñîåäèíèòåëü äëÿ ïîäà÷è ñèãíàëà ïóñêà îò

ñâàðî÷íîé ãîðåëêè TIG

4 Ïåðåêëþ÷àòåëü íàïðÿæåíèÿ ñåòè 1 / 0 14 Ñîåäèíèòåëüíûé ðàçúåì ãàçîâîãî øëàíãà

5 Âûêëþ÷àòåëü óñòðîéñòâà îõëàæäåíèÿ 15 Ñîåäèíèòåëü äëÿ (+) êàáåëÿ ñâàðî÷íîãî

òîêà ê áëîêó ïîäà÷è ïðîâîëîêè.

6 Ñîåäèíèòåëü äëÿ ïîäà÷è

îõëàæäàþùåé âîäû îò ñâàðî÷íîé

ãîðåëêè TIG - ÊÐÀÑÍÛÉ

16 Ñîåäèíåíèå MBC (ìèíèàòþðíîãî

âûêëþ÷àòåëÿ) íà 42 Â ñ áëîêîì ïîäà÷è

ïðîâîëîêè.

7 Ñîåäèíèòåëü äëÿ ïîäà÷è

îõëàæäàþùåé âîäû îò ñâàðî÷íîé

ãîðåëêè TIG - Ã Î ËÓÁÎÉ

17/18 Ñîåäèíèòåëü äëÿ áëîêà óïðàâëåíèÿ

AristoPendant U8, ê àáåëÿ óïðàâëåíèÿ,

èäóùåãî ê áëîêó ïîäà÷è ïðîâîëîêè,

íàãðóçî÷íîãî ñîïðîòèâëåíèÿ èëè

à äàïòåðà á ëîêà äèñòàíöèîííîãî

óïðàâëåíèÿ.

8 Öåíòðàëüíûé ñîåäèíèòåëü äëÿ

ñâàðî÷íîé ãîðåëêè TIG.

19 Ñîåäèíèòåëü äëÿ ïîäà÷è îõëàæäàþùåé

âîäû î ò áëîêà ïîäà÷è ïðîâîëîêè -

ÊÐÀÑÍÛÉ

9 Ñîåäèíèòåëü äëÿ (-) îáðàòíîãî êàáåëÿ

ïðèñâàðêåìåòîäàìèMMAèMIG/MAG

èëè äëÿ êàáåëÿ ñâàðî÷íîãî òîêà ïðè

ñâàðêå ìåòîäîì TIG.

20 Ïîäêëþ÷åíèå îõëàæäàþùåé âîäû ê áëîêó

ïîäà÷è ïðîâîëîêè - ÃÎ ËÓÁÎÉ

10 Ñîåäèíèòåëü (+) äëÿ êàáåëÿ

ñâàðî÷íîãî òîêà ïðè ñâàðêå ìåòîäîì

MMA èëè äëÿ îáðàòíîãî êàáåëÿ ïðè

ñâàðêå ìåòîäîì TIG.

bu18d1r -- 1 3 --

5.2 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè

Ïðè ïîäêëþ÷åíèè íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè ñëåäóåò èñïîëüçîâàòü

áëîê ïîäà÷è ïðîâîëîêè Feed 3004 èëè Feed 4804 ñ ïàíåëüþ óïðàâëåíèÿ (M0) è

áëîê óïðàâëåíèÿ U8.

Ïîæà ëóéñòà, ñâÿæèòåñü ñ àòòåñòîâàííûì îáñëóæèâàþùèì ïåðñîíàëîì êîìïàíèè

ESAB ïðè ï îäñîåäèíåíèè íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè.

5.3 Çàù èòà îò ïåðåãðåâà

Èñòî÷íèê ïèòàíèÿ îõëàæäàåòñÿ âåíòèëÿòîðîì è îñíàùåí ðåëå çàùèòû îò òåïëîâîé

ïåðåãðóçêè, êîòîðûå ñðàáàòûâàþò ïðè ïðåâûøåíèè äîïóñòèìîé òåìïåðàòóðû,

ïðåäîòâðàùàÿ òàêèì îáðàçîì ïåðåãðåâ. Âîçâðàò ðåëå â èñõîäíîå ïîëîæåíèå

ïðîèñõîäèò àâòîìàòè÷åñêè ïðè îñòûâàíèè èñòî÷íèêà ïèòàíèÿ.

Ïðè ýòîì ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ è â ïåðåäíåé ÷àñòè èñòî÷íèêà

ïèòàíèÿ çàãîðàåòñÿ îðàíæåâàÿ èíäèêàòîðíàÿ ëàìïà.

5.4 Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû

Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû áëîêèðóåò èñòî÷íèê ïèòàíèÿ, åñëè

ïîòîê îõëàæäàþùåé âîäû îñòàíàâëèâàåòñÿ. Ïðè ýòîì ïîäà÷à ñâàðî÷íîãî òîêà

ïðåêðàùàåòñÿ è íà áëîêå óïðàâëåíèÿ îòîáðàæàåòñÿ àâàðèéíûé ñèãíàë.

Ýòî çàùèòíîå óñòðîéñòâî ïîñòàâëÿåòñÿ êàê äîïîëíèòåëüíàÿ ïðèíà äëåæíîñòü.

5.5 Áëîê äèñòàíöèîííîãî óïðàâëåíèÿ

Âåðñèÿ ïðîãðàììû â U8 äîëæíà áûòü 1.20 èëè âûøå. Äëÿ íàäëåæàùåãî

ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà ìàøèíàõ ñî âñòðîåííûìè

ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî

îáåñïå÷åíèÿ 1.21 èëè âûøå.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ïîäêëþ÷åí, èñòî÷íèê ïèòàíèÿ è áëîê

ïîäà÷è ïðîâîëîêè íàõîäÿòñÿ â ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ; êíîïêè è

ðó÷êè áëîêèðóþòñÿ. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè

ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå èñïîëüçóåòñÿ, åãî âìåñòå ñ

à äàïòåðîì ñëåäóåò îòñîåäèíèòü îò èñòî÷íèêà ïèòàíèÿ è áëîêà ïîäà÷è

ïðîâîëîêè, êîòîðûå â ïðîòèâíîì ñëó÷àå áóäó ò ïðîäîëæàòü ðàáîòàòü â ðåæèìå

äèñòàíöèîííîãî óïðàâëåíèÿ.

Åñëè áëîê äèñòàíöèîííîãî óïðàâëåíèÿ ìîæåò óñòàíàâëèâàòü íàïðÿæåíèå, òî

ýòà ôóíêöèÿ èçìåíÿåòñÿ íà íàñòðîéêó ñâàðî÷íîãî òîêà ä ëÿ ñâàðêè MMA .

Ïîäðîáíûå ñâåäåíèÿ î ðàáîòå áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ ïðèâåäåíû

â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè áëîêà óïðàâëåíèÿ/MMC.

bu18d1r -- 1 4 --

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Ïðèìå÷àíèå:

Ã àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú

ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ

íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå

ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè

ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî

âûïîëíåíèÿ òà êèõ ðàáîò.

6.1 Çàïðàâêà îõëàæäàþùåé æèäêîñòè

Ðåêîìåíäóåòñÿ èñïîëüçîâàòü ñìåñü èç

50% âîäû è 50% ýòèëåíãëèê îëÿ.

ÑÎÁËÞÄÀÉÒÅ ÌÀÊÑÈÌÀËÜÍÓÞ ÎÑÒÎÐÎÆÍÎÑÒÜ!

Ñ îõëàæäàþùåé æèäêîñòüþ ñëåäóåò îáðàùàòüñÿ êàê ñ õèìè÷åñêèìè îòõîäàìè.

6.2 Ïðîâåðêà è î÷èñòêà

Ðåãóëÿðíî ï ðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ï ðîâîëîêè íå áûë çàáèò ãðÿçüþ.

Ïåðèîäè÷íîñòü ïðîâåðêè è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò:

òåõíîëîãèè ñâàðêè, äëèòåëüíîñòè ãîðåíèÿ äóãè è óñëîâèé îêðóæàþùåé ñðåäû.

Îáû÷íî äîñòàòî÷íî îñóùåñòâëÿòü ïðîäóâêó èñòî÷íèêà ïèòàíèÿ ñòðóåé ñæàòîãî

âîçäóõà (ïîíèæåííîãî äàâëåíèÿ) îäèí ðàç â ãîä.

bu18d1r -- 1 5 --

7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ

Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,

ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêî ìåíäóåìûå íèæå ïð îâåðêè.

Òèï íåèñïðàâíîñòè Äåéñòâèÿ:

Îòñóòñòâèå äóãè S Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.

S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ

êàáåëåé ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ

êàáåëåé.

S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà

òîêà.

S Ïðîâåðüòå, íå îòêëþ÷åí ëè ìèíèàòþðíûé

âûêëþ÷àòåëü.

Â ïðîöåññå ñâàðêè ïðîïàë ñâàðî÷íûé

òîê.

S Ïðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò

òåïëîâîé ïåðåãðóçêè (ñðàáàòûâàíèå ðåëå

îïðåäåëÿåòñÿ ïî çàãîðàíèþ îðàíæåâîé

ëàìïû íà ëèöåâîé ïàíåëè).

S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

×àñòîå ñðàáàòûâàíèå ðåëå çàùèòû îò

òåïëîâîé ïåðåãðóçêè.

S Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû

íîìèíàëüíûå çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà

ïèòàíèÿ (ò. å. ÷òî óñòðîéñòâî ðàá îòàåò áåç

ïåðåãðóçêè).

Íèçêàÿ ýôôåêò èâíîñòü ñâàðêè. S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ

êàáåëåé ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ

êàáåëåé.

S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà

òîêà.

S Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû

òðåáóåìîãî òèïà.

S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ

êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé

ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 6 --

TOCe

1 DIRECTIVE 17........................................................

2SAFETY 17...........................................................

3 INTRODUCTION 19...................................................

3.1 Equipment 19................................................................

3.2 Settings 19..................................................................

4 TECHNICAL DATA 19.................................................

5 INSTALLATION 20....................................................

5.1 Lifting instructions 20.........................................................

5.2 Placing 20...................................................................

5.3 Installation 21................................................................

5.4 Mains power supply 21........................................................

5.5 Electrical installation 22.......................................................

5.6 Terminating resistor 23........................................................

6 OPERATION 24.......................................................

6.1 Connections and control devices 24............................................

6.2 Connection of several wire feed units 25.........................................

6.3 Overheating protection 25.....................................................

6.4 Water flow guard 25..........................................................

6.5 Remote control unit 25........................................................

7 MAINTENANCE 25....................................................

7.1 Filling the coolant 26..........................................................

7.2 Inspection and cleaning 26....................................................

8 FAULT TRACING 26...................................................

9 ORDERING SPARE PARTS 27..........................................

DIAGRAM 28............................................................

ORDERING NUMBER 30.................................................

ACCESSORIES 31.......................................................

-- 1 7 --

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-

ing power source Mig 4500i / Mig U4500i from serial number 620 complies with standard IEC/EN

60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC)

and with standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC)

and addendum (93/68/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director Equipment and Automation

ESAB AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2006--05--22

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 1 8 --

bu18d1e

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is s afe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding p rotectio n and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

Do not use the power source for thawing frozen pipes.

WARNING!

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 1 9 --

bu18d1e

3 INTRODUCTION

The Mig 4500i and Mig U4500i power sources are intended for MMA (welding with

coated electrodes), MIG/MAG welding, TIG welding and carbon--arc gouging.

Mig is used in combination with the U8 control unit and/or the F eed 3004 or Feed

4804 wire feed unit.

ESAB’s accessories for the product can be found on page 31.

3.1 Equipment

Mig is supplied with terminating r esistor, mains cable, guide pin, gas cylinder shelf, return

cable and instruction manual.

3.2 Settings

All settings are m ade using the control unit

U8 or wire feed unit with MMC.

Operation -- see separate instruction manuals.

4 TECHNICAL DATA

Mig 4500i / Mig U4500i

not reconnectable

Mig 4500i / Mig U4500i

reconnectable

Mains voltage 400V 3~50/60 Hz 230/400/500V 3~50Hz

208/230/460/475V 3~60 Hz

Maximum permissible load at

100% duty cycle

360A / 34.4V 360A / 34.4V

60% duty cycle 425A / 37V 425A / 37V

45% duty cycle 450A / 38V 450A / 38V

Setting range

MIG/MAG

15A/ 15V (8V)--450A/ 36.5V 30A/ 15V (8V)--450A/ 36.5V

MMA 16A / 20V -- 450A / 38V 10A / 20V -- 450A / 38V

TIG 4A / 10V -- 450A / 28V 10A / 10V -- 450A / 28V

Open --circuit voltage

MIG/MAG

65 -- 80 V 65 -- 80 V

MMA 50 --60 V 50 --60 V

TIG 50 --60 V 50 --60 V

Open --circuit output

with cooling unit

180 -- 210 W

380 -- 470 W

180 -- 210 W

380 -- 470 W

Efficiency at maximum current

MIG/MAG

MMA

TIG

82%

83%

82%

83%

Power factor at maximum current

MIG/MAG

MMA

TIG

0.92

0.90

0.92

0.90

Enclosure class IP 23 IP 23

Weight

with cooling unit

96 kg

110 kg

143 kg

157 kg

-- 2 0 --

bu18d1e

Mig 4500i / Mig U4500i

reconnectable

Mig 4500i / Mig U4500i

not reconnectable

Dimensions,lxwxh 910 x 642 x 835 mm 910 x 642 x 835 mm

Application class

Maximum number of water--cooled welding guns/torches that may be connected: two MIG welding

guns or one TIG torch and one MIG welding gun

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

5 I NSTALLATION

The installatio n must be executed b y a p rofession al.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’ s responsibility to take adequate precautions.

5.1 Lifting instructions

Straps must be used when lifting the power source.

The handle is only intended for pulling it.

Lifting instructions

5.2 Placing

WARNING -- TIPPING RISK!

Fasten the equipment -- particularly if the

ground is uneven or sloping.

IMPORTANT! Place the equipment in an appropriate position and ensure that the

power source is not covered or placed so that cooling is obstructed.

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Marca: ESAB

Modello: Mig U4500i

Categoria: Sistema di saldatura

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