ABB ACS55 Manuale utente

User's Guide

for type ACS55

AC Drives

from 0.18 to 2.2 kW

ACS55

English EN

Dansk DA

Deutsch DE

Español ES

Suomi FI

Français FR

Italiano IT

Nederlands NL

Português PT

Русский RU

Svenska SV

中文 CN

한국어 KR

3

Table of contents

English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Suomi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125

Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147

Português . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167

Русский . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189

Svenska . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209

中文 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

한국어 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249

3AFE68929300 Rev B

EN, DA, DE, ES, FI, FR, IT, NL, PT, RU, SV, CN, KR

Effective: 25.02.2008

4

EN 5

User's Guide

for type ACS55

AC Drives

from 0.18 to 2.2 kW

English EN

6 EN

3AFE68929300 Rev B

EN

Effective: 25.02.2008

ABB Oy

AC Drives

P.O. Box 184

FI-00381 HELSINKI

FINLAND

Telephone +358 10 22 11

Fax +358 10 22 22681

Internet www.abb.com

Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting the type code and serial number of the unit in question.

A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives

and selecting Drives – Sales,

Support and Service network on the right pane.

Product training

For information on ABB product training, navigate to www.abb.com/drives and select Drives – Training courses on the right pane.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives, then select successively Drives – Document Library –

Manuals feedback form (LV AC drives) on the right pane.

EN 7

Safety instructions

Read the following instructions carefully before proceeding with the

installation.

Warning! Dangerous voltage!

Only a competent electrician may install ACS55.

Never work on the drive, the motor cable or the motor when main

power is applied. After switching off the input power, always wait at

least for 5 minutes to let the intermediate circuit capacitors

discharge before you start working on the drive.

Warning! If the heat sink is not earthed properly, you can get an

electric shock if you touch the heat sink.

Note: DIP switches are at a dangerous voltage.

Note: Even when the motor is stopped, dangerous voltages are

present at power circuit terminals L/R, N/S, T1/U, T2/V and T3/W.

Note: Even when the unit is powered down, there may be

dangerous external voltages connected from outside to the relay

output terminals.

Warning! Hot surfaces!

During operation, the cooling element may reach high temperature

(>80°C). Make sure to follow the installation instructions.

General safety instructions

ACS55 starts the motor automatically after a supply break if the

external start signal is on.

Never attempt to repair a broken unit. ACS55 is not a field

repairable unit. Contact the supplier for replacement.

Install ACS55 in a locked or tool-openable space.

Do not connect input power to the unit more than once every three

minutes.

Altering the DIP switches will affect the function and performance

of ACS55. Check that the changes will not cause any risk to

persons or property.

About this manual

This guide provides information necessary to install and start-up

the unit.

Delivery check

Serial number (S/N) is printed on the rating plate.

(Y = manufacturing year, WW = manufacturing week)

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ACS55-01_-____-_

The delivery includes:

1. ACS55

2. User’s guide

3. Two clamps for the control cable (EMC units

only).

Check the rating plate and ensure that the

delivered device corresponds to the order.

EMC filter: E = Built in, N = No

Max. continuous output current (I

2

):

01A4 = 1.4 A, 02A2 = 2.2 A, 04A3 = 4.3 A,

07A6 = 7.6 A, 09A8 = 9.8 A

Supply voltage (U

1

):

1 = 110…120 VAC +10%/-15%

2 = 200…240 VAC +10%/-15%

8 EN

Overview of the unit

ACS55 drive controls the speed of a 3-phase AC induction motor.

Input terminals, page 17

Power on LED, page 21

Fault LED, page 21

Control potentiometers, page 16

Analogue input signal selector

(voltage/current), page 18

Mounting clip, pages 12 - 13

Relay output terminals, page 18

Motor cable terminals, page 17. Sliding

cover provides additional insulation. Slide

the cover left to close.

Protective earth (PE), page 17

DIP switches, page 14

Control cable terminals, page 18

Clamp plate, page 19 (EMC units only)

Motor cable shield, page 17

DriveConfig kit interface, page 24

EN 9

Installation and start-up steps

Read Safety instructions on page 7 before proceeding.

Action Pg.

1 Check the delivery. 7

2 Ensure that the installation environment is suitable for ACS55. 10

3 Mount the unit. 12 -

13

4 Check applicability of the standard settings: Motor nominal frequency is 50 Hz; load is a pump or a fan; maximum output

frequency is 50 Hz. If the standard settings are not suitable, adjust the DIP switches.

14

5 Make sure the MOTOR I NOM potentiometer matches the rated current of the motor. It defines operation of the motor

thermal protection function.

16

6 Adjust the acceleration/deceleration time potentiometer ACC/DEC if necessary. 16

7 Connect the power supply cable and motor cables. 17

8 Connect the control wires. 18

9 Turn the power on. Green LED is illuminated. Note: Motor rotates if the start signal is active.

10 Set the speed reference and activate the start signal. The motor accelerates to the given speed reference. 20

10 EN

Environmental limits

1) When operating the drive in subzero temperatures, keep the input power connected. Install the drive inside an enclosure. Ensure that

heat generated by the drive will be properly dissipated.

Degree of protection of ACS55 is IP20.

Installation site Storage and transportation in a protective package

Air temperature -20°C (-4°F), no frost allowed

1)

+40°C (104°F), with nominal load

+50°C (122°F), if continuous output current is

max. 85% of the nominal output current I

2

.

-40°C (-40°F) to +70°C (158°F)

Altitude 0…2000 m (0...6,600 ft). At altitudes

1000...2000 m (3,300...6,600 ft), P

N

and I

2

are

decreased by 1% for every 100 m.

No limitation

Relative humidity Less than 95%, non-condensing Less than 95%, non-condensing

Contamination

levels

(IEC 60721-3-3)

• No conductive dust allowed

• Air must be clean, free from corrosive

materials and conductive dust

• Chemical gases: Class 3C2

• Solid particles: Class 3S2

Storage Transportation

• No conductive dust allowed

• Chemical gases: Class 1C2

• Solid particles: Class 1S2

• No conductive dust allowed

• Chemical gases: Class 2C2

• Solid particles: Class 2S2

Sinusoidal

vibration

(IEC 60068-2-6)

Frequency range: 5...150 Hz

Constant peak acceleration: 1 g

In accordance with ISTA 1A specification

Shock

(IEC 60068-2-29)

Not allowed Max. 100 m/s

2

(330 ft/s

2

), 11 ms (36 fts)

Free fall Not allowed Not allowed

EN 11

Dimensions

f

e

Frame

A

mm

(in.)

Frame

B

mm

(in.)

Frame

C

mm

(in.)

Frame

D

mm

(in.)

a53

(2.09)

72

(2.83)

74

(2.91)

74

(2.91)

b45

(1.77)

67.5

(2.66)

70

(2.76)

70

(2.76)

c128

(5.04)

128

(5.04)

159

(6.26)

159

(6.26)

d67.5

(2.66)

67.5

(2.66)

--

e- - 77

(3.03)

77

(3.03)

f- - 40

(1.57)

40

(1.57)

g- - 40

(1.57)

40

(1.57)

h183

(7.20)

183

(7.20)

- 230

(9.06)

i156

(6.14)

156

(6.14)

182

(7.17)

214

(8.43)

j170

(6.69)

170

(6.69)

194

(7.64)

226

(8.90)

k146.5

(5.77)

146.5

(5.77)

171

(6.73)

203

(7.99)

b

a

d

c

g

h

i

j

k

12 EN

Mounting

Warning! The unit will warm up to high temperature during normal operation. Ensure sufficient cooling air flow in all conditions:

- Always install ACS55 so that cooling fans are vertical.

- Leave sufficient space around frame A and B units. Frame C and D units are fan cooled, so they can be installed side by side without

extra space between them.

Install the unit using the mounting clip on a 35 mm DIN rail or on a wall.

Mounting on DIN rail

"Click" ACS55 to the rail. Press the

lever on top of the mounting clip to

detach.

Mounting on wall

Install the unit onto the wall through

the mounting clip. Use M4 screws.

Clearance distances

Always leave sufficient space around the unit to ensure

proper cooling.

5 cm

(2 in.)

Frames

A and B

cm (in.)

Frames

C and D

cm (in.)

X 1.5 (0.6) 0 (0)

5 cm

(2 in.)

5 cm

(2 in.)

5 cm

(2 in.)

X

EN 13

Attaching and detaching the wall mounting clip

The unit can be mounted either with the wide or the narrow side against the wall. Install the mounting clip on the desired side. See

instructions below for frames A and B. Detach the mounting clip of frames C and D by pulling downward and attach it by pushing

upward.

Detaching the mounting clip, Frames A

and B: Press the two plastic buttons to

detach the upper and lower part of the clip

from each other.

Attaching the mounting clip, Frame A:

Place the two parts as shown and click

them together.

Attaching the mounting clip, Frame B:

Push the two parts between the cooling

fins and click them together.

14 EN

DIP switches

DIP switches are used to adapt ACS55 to the motor and the application.

Warning! The DIP switch is at a dangerous voltage (200 V). Turn off power and wait for 5 minutes before adjusting the switches.

Keep the protective cover closed when ACS55 is powered.

Configuration

• Open the front cover using the tip of a screwdriver, and adjust the DIP switches.

• Use the tip of a screwdriver to slide the switch to the left or right. By default, all switches are in their left position.

• Close the front cover.

Basic information

DIP switch

# Name and function Default

setting

Alternative

setting

1 NOM FREQ HZ: Motor nominal frequency 50 Hz 60 Hz

2 SILENT: Motor noise level (PWM switching

frequency)

OFF - Normal

(5 kHz)

ON - Silent (16 kHz)

3 LOAD: Load torque type (U/f curve) P&F - Pump/fan CT - Constant torque

4 JOG HZ: Constant frequency for the jogging function 5 Hz 10 Hz

5 RELAY: Relay output operation FLT - Fault RUN - Motor running

6 AI OFFSET: Minimum value for analogue input OFF - 0 mA (0 V) ON - 4 mA (2 V)

7 AUTORESET: Automatic fault reset function OFF - No autoreset ON - Autoreset enabled

8 HI FREQ: High frequency mode OFF - Standard ON - High frequency

enabled

EN 15

Additional information

No. Name Information

1NOM

FREQ Hz

Defines the motor nominal frequency (see the motor rating plate).

2 SILENT Defines the drive switching frequency. Note: The higher the frequency the more electromagnetic

noise and the shorter the allowed motor cable length to comply with the European EMC

regulations. See Technical data on page 22. Note: The switching frequency adapts to the

ACS55 temperature.

3 LOAD Optimises the output voltage and frequency characteristics according to the load. Select P&F for

the squared torque (e.g. pumps and fans) and CT for the constant torque loads (e.g. conveyors).

ACS55 automatically boosts the starting voltage 10% to compensate the motor losses and to

increase the starting torque.

4 JOG Hz Defines the jogging frequency. Activate the jogging function on by connecting 12…24 VDC to digital input 3 ("JOG").

(Drive accelerates or decelerates to the jogging frequency, and keeps it until the input is switched off.)

5 RELAY Selects the drive state the normally open contact of the relay output indicates. FLT = Fault. Contact is opened while

at a fault state or at a power off state. RUN = Running. Contact is closed while running.

6AI

OFFSET

Activates a living zero supervision for the analogue input. 4 mA (2 V) = ACS55 trips on a fault if the value drops

below the limit. See section Speed controlling on page 20 for information on analogue input scaling.

7AUTO-

RESET

Activates the automatic reset function for the following faults: Undervoltage, overvoltage, analogue input loss.

ON = ACS55 will try to reset automatically three seconds after a fault trip. Maximum number of resets is ten in three

minutes. If exceeded, ACS55 stops and will not attempt a new reset. See also Status indications and fault tracing on

page 21.

Warning! If the start signal is on, the motor will be started after a reset. Make sure that this will not cause danger.

8 HI FREQ Defines the maximum output frequency. OFF: Max. frequency = value defined by the NOM FREQ HZ switch. ON:

Max. frequency = value defined by the NOM FREQ HZ switch + value of HI FREQ potentiometer. See Control

potentiometers on page 16.

U

f

CT

P&F

f

N

U

N

10%

16 EN

Control potentiometers

The control potentiometers can be adjusted using a screwdriver. By default, all potentiometers are in their middle position.

MOTOR I

NOM

Calculate MOTOR I NOM with the equation below or pick a value from the MOTOR I NOM selection chart

below. ACS55 estimates the temperature of the motor based on the measured output current and the

defined motor nominal current. The drive trips if the estimated temperature implies motor overheating.

Note: If motor cables are long causing large capacitive currents, it might be necessary to increase the

MOTOR I NOM setting.

ACC/DEC Defines the acceleration and deceleration time from minimum to maximum frequency and vice versa in

seconds. The longer the ACC/DEC time, the more slowly ACS55 will follow the given reference.

HI FREQ Limits the output frequency to a desired value between nominal frequency and nominal frequency + 70 Hz.

To use this potentiometer, turn the high frequency mode on with the HI FREQ DIP switch. See DIP switches

on page 14.

MOTOR I NOM (%) =

Motor nominal current [A]

ACS55 nominal current [A]

• 100%

ACS55-01x-

-01A4-x

0,7 0,8 1,0 1,2

1,4

1,6 1,8 2,0 2,1

-02A2-x

1,11,31,51,82,0

2,2

2,4 2,6 2,8 3,0 3,3

-04A3-x

2,2 2,6 3,0 3,5 4,0

4,3

4,7 5,2 5,6 6,0 6,5

-07A6-x

3,84,65,36,16,8

7,6

8,4 9,3 10,2 11,4

-09A8-x

4,95,96,97,88,8

9,8

10,8 12,0 13,3 14,7

MOTOR I NOM

50 60 70 80 90

100

110 120 130 140 150%

Ref. [%]

t

100

ACC/DEC

MOTOR I NOM selection chart

ACC/DEC time

Motor nominal current (A)

EN 17

Connecting power supply and motor

Warning! Before installation ensure that the main supply is off.

Note: Ensure power supply is correct! Connecting 230 VAC to the ACS55 unit rated for 115 VAC input will damage

the drive!

Warning! If the heat sink is not earthed properly, you can get an electric shock if you touch the heat sink.

Note: Use only supplied M4x8 Combi screws. Maximum allowed intrusion depth for the grounding screws is

6mm.

Follow local rules for cable cross sections. Use 60°C (140°F) rated power cable, or 75°C (167°F) rated cable if

ambient temperature is above 30°C (86°F). See also Additional cabling and EMC instructions on page 19.

Earth leakage current of the ACS55 can exceed 3.5 mA AC / 10 mA DC. According to EN50178, ACS55 may only

be used in permanent installation.

Input fuse

See Technical data on page 22 for recommended fuse types.

Motor

The motor must be a 3-phase AC induction motor, with nominal voltage U

N

from 200 to 240 V and nominal

frequency f

N

either 50 or 60 Hz. Motor nominal current must be less than or equal to the nominal output current (I

2

)

of the drive.

If the phases are connected, U-U, V-V and W-W, and the selected direction is forward, the shaft rotates clockwise

as seen from the drive shaft end.

Terminal Description Wire size Tightening

torque

L/R, N/S 1~ power supply input Max. 2.5 mm

2

(frames A and B) or max.

4mm

2

(frames C and D) single core copper

wire

0.5 Nm /

0.6 Nm

T1/U, T2/V, T3/W Power output to motor

PE Protective earth.

Motor cable protective

conductor and shield.

Use multi-strand copper wire. Size of the

wire is not allowed to be smaller than the

size of the power cable used.

1 Nm(*)

1-phase

input voltage

18 EN

Connecting control wires

Internal (1) or external (2) power supply can be used for the digital

inputs. Analogue control voltage is 0…10 VDC as default. (The AI

jumper must be in voltage ("U") position).

Control terminals

Use multi-strand 0.5...1.5 mm

2

wire (AWG22 - AWG16).

1) Connected internally to frame (earth) through 1 Mohm resistor.

2) Digital input impedance is 1.5 kohm.

Using 0/4…20 mA current signal:

- Change AI jumper to current

("I") position.

- Set AI OFFSET switch to ON

position if 4…20 mA current

signal is desired.

SCR

START

REV

JOG

+-

2)

1)

U

I

12...24 VDC supply

+12V

COM

SPEED/AI

+10V

COM

SCR

START

REV

JOG

+12V

COM

SPEED/AI

+10V

COM

AI

U

I

AI

SCR

START

REV

JOG

+12V

COM

SPEED/AI

+10V

COM

+-

1...10 kohm

# Name Description

1 COM Common for digital or analogue inputs

1)

2 COM Common for digital or analogue input

1)

3 AI Analogue input: Speed (frequency) reference.

0/2…10 VDC (Ri=190 kohm), or 0/4…20 mA

(Ri=100 ohm). Resolution 0.1%, accuracy +/-1%.

4 +10V Reference voltage for analogue input.

Accuracy +/-2%. Max. 10 mA.

5 +12V Auxiliary voltage for digital inputs. Max. 30 mA.

6 START Digital input 1: Start (resets the drive after a fault

trip)

2)

7 REV Digital input 2: Reverse rotation direction

2)

8 JOG Digital input 3: Activate jog speed

2)

9 SCR Earth for signal cable screen. Connected internally

to frame earth.

Relay output

1 RO1 Fault: Relay opens.12 V...250 VAC / 30 VDC

10 mA...2 A

2RO2

EN 19

Additional cabling and EMC instructions

Follow these instructions for trouble free operation and to ensure compatibility with the European EMC directive.

Motor cable

The motor cable must be a symmetrical three conductor cable with a concentric PE conductor or a four conductor cable with a

concentric shield. Braided metallic screen is recommended, e.g. type MCCMK (NK Cables).

- Twist the cable screen wires together into a bundle, and connect to the earthing terminal . Keep the bundle as short as possible.

- Clamp the cable screen as shown in the figure when internal or external EMC filter is used.

- At the motor end the motor cable screens must be earthed 360 degrees with an EMC cable gland or the screen wires must be twisted

together into a bundle not longer than 5 times its width and connected to the PE terminal of the motor.

Control cables

Control cables must be multi-core cables with a braided copper wire screen.

A double shielded twisted pair cable is recommended for the analogue

signals.

- Twist the screen together into a bundle and connect to terminal SCR. Keep

the bundle as short as possible.

- Clamp the control cable as shown in the figure (EMC units only).

- Route the motor cable away from the control wires and the power supply

cable to avoid electromagnetic interference (distance > 20 cm).

Note: Never mix 24 VDC and 115/230 VAC signals in the same cable.

control cable

motor cable

clamps

20 EN

Speed controlling

The analogue input gives the speed (frequency) reference for ACS55. The correspondence between the analogue input and the

reference depends on the settings of the DIP switches as shown below. Output frequency follows the reference changes as defined by

the ACC/DEC potentiometer.

High frequency mode OFF (default) High frequency mode ON

DIP switch settings:

HI FREQ = OFF

AI OFFSET = OFF (curve a) or ON** (curve b)

MOTOR NOM FREQ = 50 or 60 Hz

DIP switch settings:

HI FREQ = ON

AI OFFSET = OFF (curve a) or ON** (curve b)

MOTOR NOM FREQ = 50 or 60 Hz

The output frequency is limited to the selected

nominal frequency of the motor.

Actual output frequency is limited to a value between f

N

and f

N

+ 70 Hz by the

HI FREQ potentiometer. The potentiometer does not affect the scaling of the

analogue input.

* Use AI jumper to select voltage or current signal. See page 18.

** To protect the drive against analogue input signal loss, the drive trips if the signal value is below 2 V (4 mA).

f

Input*

10 V

f

N

[V, mA]

0

2 V

4 mA

a

b

20 mA

f

Input*

10 V

[V, mA]

0

f

N

+ 70 Hz

frequency reference

f

N

output frequency limit

2 V

4 mA

a

b

20 mA

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ABB ACS55 Manuale utente

ABB ACS55 Manuale utente

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