MASCAR 5100 S Use & Maintenance Manual

Tipo
Use & Maintenance Manual
Before starting to
use the machine
read the
instructions
Wrapper 5100
INDEX
SECTION 1 5
Description and main features Errore. Il
segnalibro non è definito.
1.1 Introduction Errore. Il segnalibro non è
definito.
1.1.1 Intended users of the manual Errore. Il
segnalibro non è definito.
1.2 Warranty 5
1.2.1 Exclusions from warranty 5
1.3 Markings 6
1.4 Machine description and use 6
1.5 Use for which the machine is not
designed 7
1.6 Sound level 7
1.7 Technical data Errore. Il segnalibro
non è definito.
SECTION 2 10
Safety and accident prevention Errore. Il
segnalibro non è definito.
2.1 Safety Errore. Il segnalibro non è
definito.
2.1.1 Terminology used 10
2.1.2 General safety instructions 11
2.1.3 Machine check’s operation 13
2.2 Safety symbols 14
2.3 Clothing Errore. Il segnalibro non è
definito.
2.4 Environment and pollution 16
SECTION 3 17
Moving and transport Errore. Il segnalibro non
è definito.
3.1 Moving and transport 17
3.1.1 General warnings 17
3.2 Transport on public roads Errore. Il
segnalibro non è definito.
SECTION 4 19
Instructions for use Errore. Il segnalibro non è
definito.
4.1 Before use Errore. Il segnalibro non è
definito.
4.1.1 Operating position 19
4.2 Connection to a tractor Errore. Il
segnalibro non è definito.
4.2.1 Connection to a tractor Errore. Il
segnalibro non è definito.
4.3 Preparation of the machine for use 20
4.3.1 Hydraulic system connections Errore. Il
segnalibro non è definito.
4.3.2 Description of hydraulic controls 20
4.4 Film tensioner Errore. Il segnalibro non
è definito.
4.4.1 Setting the film tensioner 21
4.4.2 Reel height setting Errore. Il segnalibro
non è definito.
4.4.3 Reel installation Errore. Il segnalibro
non è definito.
4.4.4 Reel use h=500 22
4.5 Overlaying the film Errore. Il segnalibro
non è definito.
4.5.1 Bale wrapping Errore. Il segnalibro non
è definito.
4.6 Film holding and cutting Errore. Il
segnalibro non è definito.
4.7 Setting rollers distance Errore. Il
segnalibro non è definito.
4.8 General checks to be made before
wrapping Errore. Il segnalibro non è
definito.
4.9 Wrapping 25
4.10 Sideways tipping up system 28
4.10 Indications for use 29
4.10.1 General instructions 29
4.10.2 Characteristics of the film 29
4.10.3 Storing the film Errore. Il segnalibro
non è definito.
4.10.4 Preparation of bales for wrapping 29
4.10.5 When is the best time to wrap bales? 29
4.10.6 Tips for bale wrapping 30
4.10.7 Wrapping times 30
SECTION 5 30
Maintenance Errore. Il segnalibro non è
definito.
5.1 Maintenance 30
5.1.1 After the first 10 operating hours Errore.
Il segnalibro non è definito.
5.1.2 Every 8 operating hours 31
5.1.3 Every 40 operating hours 31
5.1.4 Every 80 operating hours 31
5.1.5 Every 400 operating hours 32
5.2 Checks and adjustments 33
5.2.1 Rotating cradle drive chain 33
5.3 Holding and cutting clamp assembly
Errore. Il segnalibro non è definito.
5.4 Pre Stretching Unit (PSU) Errore. Il
segnalibro non è definito.
5.5 Preparation for storage when
machine is not in use Errore. Il
segnalibro non è definito.
5.6 Troubleshooting Errore. Il segnalibro
non è definito.
SECTION 6 36
Spare parts Errore. Il segnalibro non è
definito.
6.1 Spare parts 36
SECTION 7 36
Fittings Errore. Il segnalibro non è definito.
7.1 Computer MC 300 36
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USE & MAINTENANCE MANUAL - 3 -
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Details indicated on the machine identification
plate:
Machine model
Serial number
Year of manufacture
Machine weight
MASCAR authorised service centre to be
contacted for technical assistance.
.
..
USE & MAINTENANCE MANUAL - 4 -
Wrapper 5100
SECTION 1
Description and main features
1.1 INTRODUCTION
This manual gives information, instructions
and all other data deemed necessary for the
user to gain familiarity with the «5100»
Cylindrical Bale Wrapping Machine, its proper
operation and routine maintenance. The
«5100» Cylindrical Bale Wrapping Machine,
hereinafter also referred to as the machine, is
manufactured by MASCAR of Grumolo delle
Abbadesse (Vicenza) Italy, hereinafter simply
referred to as the Manufacturer.
This manual is not a detailed description of the
various components and their operation.
However, the user will find everything he/she will
normally need to know in order to safely operate
the machine and to properly look after it.
The regular operation, the lasting efficiency and
the economical running of the machine depend on
the observance and application of the procedures
described herein as well as on a careful and
thorough maintenance.
Failure to comply with the instructions given
herein, negligent operation, incorrect use of the
machine and the performance of unauthorized
modifications may result in the loss of any rights
under the warranty provided by the Manufacturer.
WARNING
Consequently, the Manufacturer will not be
liable for any damages arising from
negligence and the non-observance of the
instructions herein described.
Should you need any repairs or an overhaul
entailing particularly complex operations, please
contact either the authorized Service Centres,
which have their own technicians, or directly the
Manufacturer. The Manufacturer is always at your
disposal to ensure a prompt and precise technical
service and give any other information required in
order to obtain the best performance from the
machine.
DANGER
his manual is an integral part of the machine
and must be kept with it at all times, even
when it is moved to a new location or sold. It
must be kept in a safe place known to the
authorized personnel. It is said personnel’s
task to make sure that it is kept safe and intact
for future consultation for the entire duration
of the machine’s service life.
Should it be damaged or lost, please,
immediately apply to the Manufacturer for a
new copy.
1.1.1 INTENDED USERS OF THE
MANUAL
This manual is the fundamental instrument for the
authorized personnel dealing with the machine,
i.e.
- Personnel in charge of the transport and
moving of the machine;
- Personnel in charge of operating the machine;
- Maintenance personnel;
- Personnel in charge of scrapping.
1.2 WARRANTY
The Manufacturer’s brand new products are
warranted for a period of 12 (twelve) months from
the date of purchase. On receiving the machine,
please check it to make sure that it is intact and
that all parts are accounted for.
Any complaints must be made in writing within 8
(eight) days from receipt of the machine. The
user’s sole remedy under the warranty shall
consist of the repair or replacement free of charge
of any parts proving to be defective subsequent to
a thorough examination by the Manufacturer’s
engineering department (and does not include
electrical parts or any implements).
Under no circumstances shall the repair or the
replacement of parts covered by the warranty
extend the warranty period.
However, the purchaser may still have his/her
rights recognized, as far as warranty service,
described in the supply contract as well, are
concerned.
1.2.1 EXCLUSIONS FROM
WARRANTY
USE & MAINTENANCE MANUAL - 5 -
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The warranty becomes void (in addition to those
si ations described in the tu supply contract):
-
to the fitting of non-
mages
sulting from negligence, carelessness, bad
operation or improper use of the machine.
- In the event of an incorrect manoeuvre due to
the operator.
In the event that the damage can be attributed
to poor maintenance. In the event that the
machine is altered, due to repairs carried out
by the user without the Manufacturer’s
permission or subsequent
original spare parts, and the damage is the
result of said alterations.
- In the event that the instructions given in this
manual have not been followed.
Neither shall the warranty cover any da
re
WARNING
The removal of the machine safety devices
shall automatically cause the warranty to
tion, the warranty shall become void in
he machine, or parts of it, must be returned
carriage free, even when under warranty.
tures an identification plate (21
ss of the Manufacturer;
-
- Year of construction;
- Weight in kg.
become void and the Manufacturer will not be
liable for it.
In addi
the event that non-original spare parts are
used.
T
1.3 MARKINGS
Each machine fea
Fig. 1) with the following data:
- CE marking;
- Name and addre
- Machine model;
Serial number;
The data featured on the machine’s identification
plate must be written on page 1 of this manual
nd must be quoted whenever spare parts are
ordered and/or servicing is requested.
ith the
ce manual;
CE declaration of conformity.
1.4 INE DESCRIPTION AND
USE
of compliance supplied with each
achine.
a support and prestretching
of rotation through a mechanical block
as set in action by an hydraulic system,
phase has
of rotation
ssary to
pletely the fork and to
roceed with the wrapping.
a
This machine comes complete w
following standard-issue documents:
- Machine’s user and maintenan
-
MACH
MASCAR «5100» Cylindrical Bale Wrapping
Machine bears the «CE» mark and complies
with EC directive 98/37/CE, as stated in the
certificate
m
The «5100» model is towed by a tractor and is
essentially made up of a load bearing chassis,
onto which a tip-up subframe is mounted. The
subframe is fitted with a rotating cradle with two
parallel rollers. The rollers have been enveloped
by belts, on which have been placed the bales.
The machine can wrap cylindrical bales with a
width of 120 cm and a diameter, that ranges from
120 to 160 cm in size with a plastic film that is
applied by
mechanism.
The bale loading device in the rotating cradle,
called “fork”, is overhanging and connected to the
chassis. Before to load the bale you have to
centre the cradle, rotating it in the opposite
direction
system.
The bale loading phase through the fork are
operated by an hydraulic system. The rotating
cradle h
too.
The tip-up subframe fixed between the load
bearing chassis and the rotating cradle allows to
unload the bale after wrapping. This
operated by an hydraulic system, too.
Before to carry out this last operation, as for the
loading phase, you have to align the cradle
rotating it in the opposite direction
through a mechanical block system.
The plastic film support and pretensioning
mechanism is fastened to the chassis. This
mechanism houses the support foot nece
put the machine in the parking position.
The bale loading phase has carried out preparing
the machine with lowered fork and aligned cradle
(page 25, fig. 23). Then you have to move forward
with the tractor till to house completely the bale in
the fork, to lift the fork till its roll on the cradle.
Now you have to lower com
p
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WARNING
NOTE: Only if the fork is down it is possible to
begin the rotation of the cradle for the
rapping phase.
hase is performed and the bale
nloaded.
p cylindrical bales in the
le
rapping functions from the tractor driving seat.
w
An “optional” device shows that the film rolling up
phase is over. Without this device, the operator
must visually count the number of wrappings
(cradle revolutions) wanted; afterwards, the cradle
centring p
u
The bale wrapper is intended to be used
exclusively to wra
agricultural sector.
A single operator can control all machine ba
w
1.5 USE FOR WHICH THE MACHINE
IS NOT DESIGNED
DANGER
The operator must use the machine in
conformity with the instructions herein,
bearing in mind the standards in force
regarding accident prevention, conditions of
use and technical features of the actual
machine.
THE MANUFACTURER WILL NOT BE LIABLE
FOR ANY INJURIES TO PERSONS OR
ANIMALS OR FOR ANY DAMAGES TO
PROPERTY ARISING FROM ANY USE NOT
PROVIDED FOR IN THIS MANUAL OR
DIFFERENT FROM THAT FOR WHICH THE
MACHINE HAS BEEN DESIGNED.
1.6 SOUND LEVEL
The sound level (airborne noise) has been
measured with the machine running unloaded and
it is lower than 70 dB.
The principal source of noise during the work with
the machine derives from the stretching film and is
extremely variable as regards the kind of film, the
stretching level and the ambient temperature.
This noise can exceed the 85dB and it’s important
to consider its incidence on the work of the
operator to have the possibility to determine, what
sort of individuals protective devices he has to
adopt.
WARNING
The values measured reveal that the machine
has a high noise level. When operating the
machine, the operator must use ear
protection, such as appropriate safety
earmuffs or ear plugs, to prevent damage to
hearing (including long-term effects).
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fig.1 – View of the machine with its main component assemblies
1) LOAD BEARING CHASSIS
2) ADJUSTABLE BALE LOADER FORK
3) CLAMP RELOADING UNIT
4) HYDRAULIC DISTRIBUTOR
5) DRAWBAR WITH TOW HOOK
6) SUPPORT FOOT
7) IDENTIFICATION PLATE
8) CONTROL LEVER UNIT
9) PRE STRETCHING UNIT (PSU)
10) ROLLERS
11) BELTS FOR BALE ROLLERS
12) ROTATING CRADLE
13) SIDE ROLLERS
14) FILM HOLDING AND CUTTING CLUMP
15) MAT HOLDER
16) PLATFORM FOOT
17) PLATFORM RAFTER
18) FORK SAFETY BRACKET
19) TYRES
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1.7 TECHNICAL DATA
M
ODEL 5100
B
ALE OUTPUT PER HOUR MAX. 30
MAX SPEED CRADLE ROTATION 30 tours/min
C
ONTROL NUMBER 3
E
LECTRICAL FEEDING 12 V
REEL SUPPORT 2 Standard + 2 Optional
D
IMENSIONS AND WEIGHTS:
Length 4.81 m
Width 2.42 m
Carriageway 2.09 m
Max height 2.88 m
Rollers height 1.25 m
Gewicht 1680 kg
T
YRES:
Dimensions: 13-55/16
Diameter: 774 mm
Width: 325 mm
L
OADING CAPACITY (130 BAR)
Max bale weight: 1300 kg
Bale diameter: da 1.2 a 1.6 m
Bale width: 1.2 m
H
YDRAULIC (OPEN OR CLOSED CENTRE)
Connection: 1 S.E. + free return
Oil capacity: 20 l/min
Minimum pressure: 130 bar
Power absorption: 22 kW
F
ILM
Reel height: 500-750 mm
Thickness: 0.025-0.035 mm
Stretching: 52% - 61% - 70%
Film layers: 2+2 o 2+2+2
Cutting: Automatic
Release: Automatic
fig.2 – Overall machine dimensions and lifting points
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SECTION 2
Safety and accident prevention
2.1 SAFETY
The user will have to instruct his/her personnel on
the hazards deriving from accidents, on the
devices fitted for the operator’s safety and on the
general safety requirements provided for by the
directives and legislation of the country where the
machine is used. The safety of the operator is one
of the primary concerns of a manufacturer of
machinery. In designing and producing a new
machine, the manufacturer tries to foresee all the
possible hazards and, of course, adopt
appropriate safety measures. Nonetheless, the
level of accidents by careless or inexpert use of
various machines is still high. Distraction,
thoughtlessness and overconfidence often lead to
accidents, as can fatigue and drowsiness.
Consequently, this manual, and the safety rules in
particular, must be read very carefully.
DANGER
The Manufacturer will not be liable for the non-
observance of the safety rules and
requirements prescribed by the legislation of
the country where the machine is used, and of
the instructions herein.
WARNING
Pay attention when you see this symbol in the
manual: it indicates a potentially dangerous
situation.
THERE ARE THREE POSSIBLE DANGER
LEVELS:
DANGER
The word «DANGER» indicates the most
hazardous situation and warns the reader that,
if the operations described are not properly
performed, this will result in serious bodily
injury, death or long-term health hazards.
WARNING
The «WARNING» symbol warns the reader
that, if the operations described are not
properly performed, t
his will result in serious
bodily injury, death or long-term health
hazards.
CAUTION
This symbol warns the reader that, if the
operations described are not properly
performed, the machine may be damaged
and/or persons injured.
2.1.1 TERMINOLOGY USED
Below are the definitions of the figures and the
specific situations that might directly involve the
machine and/or the persons in direct contact with
said machine.
USER: The user is the person, or body or
company, that has purchased or hired the
machine and that intends to use it for the
purposes for which it has been designed. The
user is responsible for the machine and for
training those working on and around the
machine.
DANGER ZONE:
any zone near and/or
around the machine in which an exposed
person is subject to a risk to his health or
safety.
EXPOSED PERSON: Any person to be found
in a danger zone, whether fully or partially.
OPERATOR: In general, description of the
people in charge of installing, operating,
adjusting, performing routine maintenance,
cleaning, performing minor repairs and
transporting a machine.
SKILLED PERSONNEL: The term is used to
describe people specially trained and qualified
to perform any maintenance or repairs calling
for specific knowledge of the machine, its
operation, the safety devices, the operating
procedures, and who are aware of the
hazards deriving from the use of the machine
and, consequently, able to avoid them.
AUTHORIZED SERVICE CENTRE: The
Authorized Service Centre is the structure
legally authorized by the Manufacturer and
employing skilled personnel qualified to
perform all servicing, maintenance and repair
works, including complex operations,
necessary to keep the machine running
efficiently.
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2.1.2 GENERAL SAFETY
INSTRUCTIONS
WARNING
The Manufacturer will not be liable for any
accidents, damages or malfunctioning of the
machine due to non-compliance with rules
described in « Section 2 – Safety and accident
prevention» and to any tampering with the
safety devices.
General warnings:
- The user undertakes to allow only skilled and
trained personnel to use the bale wrapping
machine.
- The user must take all necessary measures to
deny unauthorized personnel access to the
machine.
- The personnel must comply with the
instructions herein without exception, and
observe the general safety requirements
provided for by the legislation of the country
where the machine is used.
- The user undertakes to suitably instruct
his/her personnel on the application and
observance of the safety rules. To this
purpose, the user undertakes to ensure that
anybody operating the machine is aware of
the operating instructions and safety rules in
force.
- The user must inform the Manufacturer in the
event that any defects or malfunctioning of the
safety systems are detected, and whenever
any potentially hazardous situations are
encountered.
- The personnel must always use personal
safety gear, as prescribed by local legislation,
as well as follow the related instructions
herein.
- The personnel must observe all the hazard
and caution symbols applied to the machine.
- The authorized personnel must not perform
on their own initiative any operations or work
that do not fall within their specific sphere of
competence.
- The personnel must report any problem or
hazardous situation that might be
encountered to the person concerned.
- Personnel in training must always be
supervised by expert personnel.
- «5100» bale wrapping machine has been
manufactured in conformity with the current
state of technology and will assure safe
operation provided that it is properly used.
The fitting of parts of other manufacturers or
any modifications may alter the machine’s
features and hence compromise operating
safety. Therefore, the Manufacturer will not be
liable for any damages that might be caused
as a result of the use of non-original spare
parts.
- The machine must be used solely for the
purpose for which it has been designed.
- The machine must not be operated without
protections.
WARNING
The operation of the machine by anyone who
has not read and assimilated the instructions
herein, as well as by unskilled personnel, or
by personnel not in good health or not holding
the right driving licence, is strictly forbidden.
- Observe the hazard symbols featured in this
manual and applied to the actual machine.
- Before starting up the machine, make sure all
the safety devices and the machine itself are
perfectly intact.
- Before starting any work, familiarize yourself
with the control devices and how they work.
- The area in which the machine is used is to
be considered a «danger zone», especially
for people not trained in the machine use.
Before starting up the machine, make sure
there are no people, animals or obstacles of
any nature around the working area.
- When a person is « exposed », i.e. when
he/she is standing in a «danger zone», the
operator must take appropriate measures to
immediately stop the machine and, where
necessary, make sure that the person is taken
away.
- During the operation of the machine, the
operator must be seated in the tractor seat so
that he/she cannot fall accidentally and so
that the whole machine is under his/her
control, and that appropriate action can be
taken whenever the need arises.
- It is strictly forbidden to park the machine near
or under terraces, balconies, haylofts and
platforms of any kind that can be reached by
people and/or animals.
- When you must to work close to the electric
lines it is important that the machine and all its
parts keep at safety distance from them. For
any possible explanations ask a public
competent body, who is in charge for the
distribution of the electric energy. The
machine is built in prevalence with metal, so
in case of contact with electric line or
electrical discharge between the line and the
USE & MAINTENANCE MANUAL - 11 -
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machine, operator can be involved with
possible fatal consequences too.
- During machine operation, it is strictly
forbidden to let any part of your body get near
the moving mechanical parts.
- It is strictly forbidden to carry people or
animals on the machine and on the tractor.
- It is strictly forbidden to leave the driver’s seat
whilst the tractor is running.
- It is strictly forbidden to remove or tamper with
the safety devices.
- Always wear suitable clothing. Never wear
loose clothing or clothes with hems which
could become tangled in the rotating and
moving machine parts.
- Before starting up the tractor and the
equipment itself, make sure all the safety
devices for the machine’s transport and use
are intact.
- It is strictly forbidden to stand between the
tractor and the machine with the engine
running (Fig. 3), and likewise when the
parking brake is not pulled on and its wheels
are not blocked with suitably sized chocks.
fig. 3 – Danger zone
- Before you leave the tractor unmanned,
switch off the engine, apply the parking brake
and remove the ignition key from the control
panel.
- Before starting, check that there are no
persons, and in particular that there are no
children or animals near the machine. Also
ensure that you have complete all-round and
unobstructed visibility.
- All transport and moving operations outside
the working area must be carried out with the
machine in its transport position.
- Before starting, ensure that the support foot
has been removed from under the machine
and that the machine has been correctly
installed and set. Also ensure that all
components subject to wear or corrosion are
in perfect working condition.
- Always keep grease and oil out of the reach
of children.
- Always read warnings and instructions given
on the containers.
- Avoid skin contact with dangerous
substances.
- Always wash thoroughly after using the above
mentioned products.
- Maintenance, setting and preparation for
use must only be carried out with the
machine on the ground and supported by
its support foot, with the tractor turned off
and secured in position and with the key
removed.
- When additional equipment is connected to
the tractor, this changes the weight
distribution over the axes. It is therefore
advisable to fit ballast weights onto the front
of the tractor in order to balance out the
weights over the axes. Check that the tractor
handles safely with the weight transferred by
machine through the 3 point support
connection. In case of doubt, contact the
tractor Manufacturer.
- It is very important that you bear in mind that
the tractor’s road holding, steering and
braking capacities can be substantially altered
by towed or carried equipment.
- When taking corners with or without the
machine loaded onto the tractor, be careful of
centrifugal forces acting on points different
from the centre of gravity.
- Connect the machine as described to a tractor
with a suitable power output and
configuration, using the correct connection
equipment (tow ring or support), in
compliance with legislation.
- Always be particularly careful during machine
equipment connection and disconnection.
- Never exceed the maximum load limits per
axle or the maximum total vehicle weight limit.
Always respect road transport regulations and
the highway code.
- Any additional accessories to be transported
must also be fitted with suitable signalling and
safety devices.
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2.1.3 MACHINE CHECKING
OPERATIONS
CAUTION
Occasionally check that all nuts and bolts are
correctly tightened. If necessary to tight them
again.
Use of a torque wrench to set to the following
tightening torque settings (in Nm):
Nm
class
Ø 8.8 10.9
M 4 3.0 4.4
M 5 5.9 8.7
M 6 10 15
M 8 25 36
M 10 49 72
M 12 85 125
M 14 135 200
M 16 210 310
M 18 300 430
M 20 425 610
- During any maintenance, cleaning or
assembly work etc. carried out with the
machine lifted, fit suitable supports to the
machine as a precaution.
- All spare parts must comply with the
manufacturer’s specifications. Only use
original spare parts.
This user’s manual must be read, memorized and
kept during all machine’s life.
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2.2 SAFETY SYMBOLS
(PICTOGRAPHS)
This machine has been designed and
manufactured by taking all possible measures to
ensure the safety of the operator.
However, there are still a number of hazards to be
aware of when using the machine; these are risks
which are impossible to eliminate given the
specific nature of the jobs the machine is used for
and certain operating conditions.
These potential hazards are indicated on the
machine with adhesive symbols (pictographs),
which describe the different hazards in a concise
manner.
WARNING
Keep the adhesive symbols clean and replace
them immediately if they peel off or are ruined.
With reference to Fig. 4, carefully read and
memorize the following:
WARNING
Duplicates of all the symbols stuck on one
side of the machine shown in figure 4, are also
stuck in exactly the same positions on the
other side.
1) Cod.10009855: Before operating, read the
instruction manual thoroughly.
2) Cod.10009883: Before carrying out any
cleaning or maintenance operations, stop
the machine and consult the instruction
manual.
3) Cod.89005000: Risk of crushing. Risk of
crushing due to the rotation of the cradle.
4) Cod.89005001 Danger. All machine controls
must be installed onto the tractor and all
machine operations must be controlled from
the tractor.
5) Cod.89005002: Risk of crushing and loss
of upper limbs. Never introduce the hands in
the blade cutting area when the film is being
attached. Never remove the safety barriers
and keep away from moving parts.
6) Cod.89005003: Risk of crushing. Fit the
additional support chocks when the machine
is disconnected from the tractor.
7) Cod.89005004: Danger. Do not allow
unauthorised persons near the machine or
its controls during operation.
8) Cod.89005005: Danger. Check the maximum
vertical load exerted on the tow ring linking
the machine to the tractor.
9) Cod.89005006: Risk of crushing and loss
of upper limbs. Always close machine
guards before restarting the machine.
10) Cod.89005007: Risk of crushing and loss
of upper limbs. Always turn the machine off
before starting any maintenance work on it.
11) Cod.89005008: Warning. Use an additional
support if the machine support foot is resting
on particularly soft ground.
12) Cod.89005009: Risk of crushing. The bale
may fall. The maximum rotation speed of the
cradle is 28 rotations per minute. It is
compulsory to verify the maximum rotation
speed before using the machine. Do not allow
any person near the machine when working.
13) Cod.89005010: Risk of crushing. Insert
security locking in the lifting cylinder of the
rotating plane (cradle). The cradle descent
locking device is connected to the machine
itself: insert it as shown in the figure.
IT IS FORBIDDEN TO START ANY
MAINTENANCE WORK WITHOUT
INSERTING THE LOCKING DEVICE.
SYMBOLS OF INDICATION
14)
Lubrication points (Grease).
15)
Greasing points (Oil).
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Wrapper 5100
9
5
11
4
10
14
15
8
7
12
6
13
2
3
1
fig. 4 – Safety symbols and their location on the machine.
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2.2 CLOTHING
WARNING
- Always wear suitable clothing. Do not wear
ties, necklaces or wide or loose clothing, as
they could become entangled in the rotating
parts. Long hair must be tied up.
- Always wear safety clothing such as cut-
resistant gloves and slip-proof and crush-
proof shoes during maintenance and repair
work.
2.4 ENVINROMENT AND
POLLUTION
WARNING
- Figures about the sound level measured for
this machine are given in paragraph “1.6
Sound level”. The user must inform all
personnel involved about the dangers of high
noise levels and ensure that national noise
pollution regulations are followed.
As the noise level produced when the
machine is operating is higher than the limits
set by legislation for use without ear
protection, always wear suitable ear
protection.
- Respect regulations in effect in the country
where the machine is being used regarding
the use and disposal of products for cleaning
and maintaining the machine. Also follow the
instructions given by the manufacturer of
these products.
- Special waste must be disposed of through
specialised and authorised companies which
must supply you with a receipt as proof of
proper disposal.
- Dispose of any packaging waste in special
differentiated waste collection facilities.
- When dismantling the machine, follow anti-
pollution regulations in effect in the country
where the machine is being used. Pay
particular attention to the disposal of lubricant,
electrical and electronic components
(batteries and capacitors).
- Once the bales have all been ensiled, do not
dispose of the used film as normal waste. It
must be disposed of through specialised
organisations which will deal of it properly by
either incineration, disposal at an authorised
dump or, better still, at a recycling facility.
- Never bury the film or, worse still, burn it
in the open air. Plastic produces toxic
fumes which are harmful to man and the
environment when burned.
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SECTION 3
Moving and transport
3.1 MOVING AND TRANSPORT
3.1.1 GENERAL WARNINGS
CAUTION
Shouldn’t the machine be approved for
driving on public roads, follow the traffic
laws of the Highway Code in force in the
country where the machine is used.
DANGER
The operations for unloading, lifting and
moving the machine must be carried out
by skilled personnel.
The user and his/her personnel undertake to
read beforehand and follow the instructions
given herein.
The user undertakes to make sure his/her
personnel wear appropriate personal safety
gear (gloves, safety boots, hard hat etc.) and
are given the correct equipment before
commencing operations for the unloading,
lifting and moving of the machine.
Avoid many operators working without
coordination on the same machine, as this
may give rise to hazardous situations.
Check the dimensions and weight of the
wrapping machine. Make sure that the
hoisting cables are fitted with a bell, that they
feature a label containing all the
manufacturer’s data and that their capacity is
clearly readable.
Inspect the cables prior to their use: they
must not be damaged, have snapped strands
or feature signs of wear.
Do not twist or knot the cables, and follow the
operating procedures indicated by the
manufacturer.
The transport have to be made by unloaded
machine.
Should the machine be taken a long way, it can
be loaded on a lorry or freight car.
To this purpose, see paragraph “1.7 Technical
data” for weight and dimensions. Dimensions are
particularly important in determining the feasibility
of transport through tunnels or tight passages.
When lifting the machine from the ground onto the
level where it is to be loaded, cranes with an
appropriate hoisting power can be used by
hooking up the machine in the lifting points
marked with the hook symbol.
CAUTION
Before starting lifting operations, make sure
the machine has been emptied of any
possible load.
DANGER
The surface onto which the machine is to be
loaded must be perfectly flat to avoid the load
shifting about.
Crane loading. Make sure that the crane with
counterweight has a hoisting power appropriate
for lifting the machine. The hook-up points for the
lifting are clearly visible and marked with relevant
stickers. Lift the machine with extreme care and
transfer it slowly, without sudden movements,
onto the lorry of freight car.
DANGER
Lifting and transport operations can be very
dangerous if not performed with the utmost
care. Keep off the area all personnel not
involved in these operations; clear and cordon
off the transfer area; make sure the means
available are in perfect working order and
suitable for the task in hand; do not touch
overhead loads and keep a safe distance
from them.
During transport, the loads must not be lifted off
the ground by more than 20 centimetres. Make
sure that the area involved in the operation is
clear and that there is a sufficient “escape space”,
i.e. a free and safe area personnel can rush into,
should the load look about to fall.
The surface onto which the machine is to be
loaded must be perfectly flat to avoid the load
shifting about.
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WARNING
Once the bale wrapper has been transferred
onto the lorry or freight car, make sure it is
firmly secured in place.
The wheels must be secured by wedging
suitable chocks under them.
Fasten the machine securely to the surface on
which it is set, using cables or chains pulled
tight and fastened to the hold-down point on
the surface and appropriate for the weight of
the machine in order to prevent the machine
shifting around.
After having transported the machine and before
releasing it from all the restraints, make sure its
current state and position are not liable to
constitute a hazard.
At this point, remove cables and chocks and
unload the machine using the same means
and procedures used for its loading.
3.2 TRANSPORT ON PUBLIC
ROADS
The bale wrapper is a towed agricultural machine
(art. 57 of the Italian Highway Code). Current
regulations in effect apply when it is transported
on public roads. This type of machine may not be
transported at more than 40Km/h.
When on public roads, the machine must be
unloaded, its loading fork must be up, the safety
pin (P) inserted (fig.5, F) and locked through the
plug (S).
Before using machine remove the plug (S) and
lock the safety bracket (F) in horizontal position as
indicated in fig. 6.
WARNING
Don’t let down the fork by safety bracket on
transport position.
fig.5 – Safety bracket fork - transport
fig.6 – Safety bracket fork - working
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SECTION 4
Instructions for use
4.1 BEFORE USE
WARNING
Before starting the machine, ensure that the
operator has read, memorised and understood
everything in this manual, in particular
«Section 2 - Safety and accident prevention».
The operator must ensure that no parts of the
machine are missing or damaged, that the
machine is in perfect working order, that all
lubricant oil levels are correct and that all
components subject to wear and corrosion are
in sound condition.
DANGER
All settings and preparations for operation
must be made with the machine turned off
and securely blocked in place.
4.1.1 OPERATING POSITION
DANGER
When the machine is operating, the operator
MUST always be seated in the tractor's driving
seat - only from this position he or she can
control the machine correctly.
Before leaving the driving seat, the operator
MUST stop the machine, apply the parking
brake and turn off the tractor.
4.2 CONNECTION WITH A
TRACTOR
DANGER
Connecting the machine to the tractor is
potentially dangerous.
Be particularly careful and follow instructions
hereunder precisely.
4.2.1 CONNECTION TO TRACTOR
To ensure a correct connection between bale
wrapper and tractor, the following is necessary:
- position the machine on a level surface.
- With the machine on the ground and the
support foot holding it in a horizontal position,
move the tractor closer and place the tow ring
at the right distance from the ground.
fig.8 – Connection to tractor
- Once the drawbar tow ring has been
connected to the tow hook (A Fig.8), release
the support foot and return it to its resting
position.
- The machine must be horizontal once
connected to the tractor
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4.3 PREPARATION OF THE
MACHINE FOR USE
4.3.1 HYDRAULIC SYSTEM
CONNECTIONS
- Connect the machine hoses to the tractor's
distributor, that must have an hydraulic
distributor fitted with a ½” female quick
release connector.
- Connect the hose, with the red plug, with
delivery for a single or dual action cylinder,
and the hose, with the yellow plug, with a free
return.
fig.9 – Hydraulic system connection
- The maximum rated supply flow of the dual
action distributor is 20 l/min of oil, equivalent
to a max speed cradle rotation of 30
tours/min.
- Install the control lever console (Fig. 9) with
the in the tractor cabin.
4.3.2 DESCRIPTION OF HYDRAULIC
CONTROLS
The hydraulic distributor remote control unit must
be installed in the tractor before the beginning of
wrapping.
It has three control levers, which execute the
movement indicated on the adhesive (fig. 9) and
hereinafter described.
fig. 9 – Control distributor’s levers
Lever A: Bale loader fork control.
This lever controls the bale loading fork to
load the bale.
Lever B: Control cradle rotation.
This lever allows the cradle rotation to wrap
the bale. Besides, with inverse rotation
direction, it allows to centre the cradle before
to tip it.
WARNING
It’s possible to rotate the cradle only by
lowered fork.
Lever C: Control tipping cradle.
This lever allows tipping behind wards of the
rotating cradle for the loading and unloading
setting in action.
Once the bale is laid down on the platform,
pushing up the lever the platform lets down till the
soil.
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MASCAR 5100 S Use & Maintenance Manual

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Use & Maintenance Manual

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