MASCAR 5100 S Use & Maintenance Manual

Marca: MASCAR

Modello: 5100 S

Tipo: Use & Maintenance Manual

Before starting to

use the machine

read the

instructions

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INDEX

SECTION 1 5

Description and main features Errore. Il

segnalibro non è definito.

1.1 Introduction Errore. Il segnalibro non è

definito.

1.1.1 Intended users of the manual Errore. Il

segnalibro non è definito.

1.2 Warranty 5

1.2.1 Exclusions from warranty 5

1.3 Markings 6

1.4 Machine description and use 6

1.5 Use for which the machine is not

designed 7

1.6 Sound level 7

1.7 Technical data Errore. Il segnalibro

non è definito.

SECTION 2 10

Safety and accident prevention Errore. Il

segnalibro non è definito.

2.1 Safety Errore. Il segnalibro non è

definito.

2.1.1 Terminology used 10

2.1.2 General safety instructions 11

2.1.3 Machine check’s operation 13

2.2 Safety symbols 14

2.3 Clothing Errore. Il segnalibro non è

definito.

2.4 Environment and pollution 16

SECTION 3 17

Moving and transport Errore. Il segnalibro non

è definito.

3.1 Moving and transport 17

3.1.1 General warnings 17

3.2 Transport on public roads Errore. Il

segnalibro non è definito.

SECTION 4 19

Instructions for use Errore. Il segnalibro non è

definito.

4.1 Before use Errore. Il segnalibro non è

definito.

4.1.1 Operating position 19

4.2 Connection to a tractor Errore. Il

segnalibro non è definito.

4.2.1 Connection to a tractor Errore. Il

segnalibro non è definito.

4.3 Preparation of the machine for use 20

4.3.1 Hydraulic system connections Errore. Il

segnalibro non è definito.

4.3.2 Description of hydraulic controls 20

4.4 Film tensioner Errore. Il segnalibro non

è definito.

4.4.1 Setting the film tensioner 21

4.4.2 Reel height setting Errore. Il segnalibro

non è definito.

4.4.3 Reel installation Errore. Il segnalibro

non è definito.

4.4.4 Reel use h=500 22

4.5 Overlaying the film Errore. Il segnalibro

non è definito.

4.5.1 Bale wrapping Errore. Il segnalibro non

è definito.

4.6 Film holding and cutting Errore. Il

segnalibro non è definito.

4.7 Setting rollers distance Errore. Il

segnalibro non è definito.

4.8 General checks to be made before

wrapping Errore. Il segnalibro non è

definito.

4.9 Wrapping 25

4.10 Sideways tipping up system 28

4.10 Indications for use 29

4.10.1 General instructions 29

4.10.2 Characteristics of the film 29

4.10.3 Storing the film Errore. Il segnalibro

non è definito.

4.10.4 Preparation of bales for wrapping 29

4.10.5 When is the best time to wrap bales? 29

4.10.6 Tips for bale wrapping 30

4.10.7 Wrapping times 30

SECTION 5 30

Maintenance Errore. Il segnalibro non è

definito.

5.1 Maintenance 30

5.1.1 After the first 10 operating hours Errore.

Il segnalibro non è definito.

5.1.2 Every 8 operating hours 31

5.1.3 Every 40 operating hours 31

5.1.4 Every 80 operating hours 31

5.1.5 Every 400 operating hours 32

5.2 Checks and adjustments 33

5.2.1 Rotating cradle drive chain 33

5.3 Holding and cutting clamp assembly

Errore. Il segnalibro non è definito.

5.4 Pre Stretching Unit (PSU) Errore. Il

segnalibro non è definito.

5.5 Preparation for storage when

machine is not in use Errore. Il

segnalibro non è definito.

5.6 Troubleshooting Errore. Il segnalibro

non è definito.

SECTION 6 36

Spare parts Errore. Il segnalibro non è

definito.

6.1 Spare parts 36

SECTION 7 36

Fittings Errore. Il segnalibro non è definito.

7.1 Computer MC 300 36

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Details indicated on the machine identification

plate:

Machine model

Serial number

Year of manufacture

Machine weight

MASCAR authorised service centre to be

contacted for technical assistance.

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SECTION 1

Description and main features

1.1 INTRODUCTION

This manual gives information, instructions

and all other data deemed necessary for the

user to gain familiarity with the «5100»

Cylindrical Bale Wrapping Machine, its proper

operation and routine maintenance. The

«5100» Cylindrical Bale Wrapping Machine,

hereinafter also referred to as the machine, is

manufactured by MASCAR of Grumolo delle

Abbadesse (Vicenza) Italy, hereinafter simply

referred to as the Manufacturer.

This manual is not a detailed description of the

various components and their operation.

However, the user will find everything he/she will

normally need to know in order to safely operate

the machine and to properly look after it.

The regular operation, the lasting efficiency and

the economical running of the machine depend on

the observance and application of the procedures

described herein as well as on a careful and

thorough maintenance.

Failure to comply with the instructions given

herein, negligent operation, incorrect use of the

machine and the performance of unauthorized

modifications may result in the loss of any rights

under the warranty provided by the Manufacturer.

WARNING

Consequently, the Manufacturer will not be

liable for any damages arising from

negligence and the non-observance of the

instructions herein described.

Should you need any repairs or an overhaul

entailing particularly complex operations, please

contact either the authorized Service Centres,

which have their own technicians, or directly the

Manufacturer. The Manufacturer is always at your

disposal to ensure a prompt and precise technical

service and give any other information required in

order to obtain the best performance from the

machine.

DANGER

his manual is an integral part of the machine

and must be kept with it at all times, even

when it is moved to a new location or sold. It

must be kept in a safe place known to the

authorized personnel. It is said personnel’s

task to make sure that it is kept safe and intact

for future consultation for the entire duration

of the machine’s service life.

Should it be damaged or lost, please,

immediately apply to the Manufacturer for a

new copy.

1.1.1 INTENDED USERS OF THE

MANUAL

This manual is the fundamental instrument for the

authorized personnel dealing with the machine,

i.e.

- Personnel in charge of the transport and

moving of the machine;

- Personnel in charge of operating the machine;

- Maintenance personnel;

- Personnel in charge of scrapping.

1.2 WARRANTY

The Manufacturer’s brand new products are

warranted for a period of 12 (twelve) months from

the date of purchase. On receiving the machine,

please check it to make sure that it is intact and

that all parts are accounted for.

Any complaints must be made in writing within 8

(eight) days from receipt of the machine. The

user’s sole remedy under the warranty shall

consist of the repair or replacement free of charge

of any parts proving to be defective subsequent to

a thorough examination by the Manufacturer’s

engineering department (and does not include

electrical parts or any implements).

Under no circumstances shall the repair or the

replacement of parts covered by the warranty

extend the warranty period.

However, the purchaser may still have his/her

rights recognized, as far as warranty service,

described in the supply contract as well, are

concerned.

1.2.1 EXCLUSIONS FROM

WARRANTY

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The warranty becomes void (in addition to those

si ations described in the tu supply contract):

to the fitting of non-

mages

sulting from negligence, carelessness, bad

operation or improper use of the machine.

- In the event of an incorrect manoeuvre due to

the operator.

In the event that the damage can be attributed

to poor maintenance. In the event that the

machine is altered, due to repairs carried out

by the user without the Manufacturer’s

permission or subsequent

original spare parts, and the damage is the

result of said alterations.

- In the event that the instructions given in this

manual have not been followed.

Neither shall the warranty cover any da

WARNING

The removal of the machine safety devices

shall automatically cause the warranty to

tion, the warranty shall become void in

he machine, or parts of it, must be returned

carriage free, even when under warranty.

tures an identification plate (21

ss of the Manufacturer;

- Year of construction;

- Weight in kg.

become void and the Manufacturer will not be

liable for it.

In addi

the event that non-original spare parts are

used.

1.3 MARKINGS

Each machine fea

Fig. 1) with the following data:

- CE marking;

- Name and addre

- Machine model;

Serial number;

The data featured on the machine’s identification

plate must be written on page 1 of this manual

nd must be quoted whenever spare parts are

ordered and/or servicing is requested.

ith the

ce manual;

CE declaration of conformity.

1.4 INE DESCRIPTION AND

USE

of compliance supplied with each

achine.

a support and prestretching

of rotation through a mechanical block

as set in action by an hydraulic system,

phase has

of rotation

ssary to

pletely the fork and to

roceed with the wrapping.

This machine comes complete w

following standard-issue documents:

- Machine’s user and maintenan

MACH

MASCAR «5100» Cylindrical Bale Wrapping

Machine bears the «CE» mark and complies

with EC directive 98/37/CE, as stated in the

certificate

The «5100» model is towed by a tractor and is

essentially made up of a load bearing chassis,

onto which a tip-up subframe is mounted. The

subframe is fitted with a rotating cradle with two

parallel rollers. The rollers have been enveloped

by belts, on which have been placed the bales.

The machine can wrap cylindrical bales with a

width of 120 cm and a diameter, that ranges from

120 to 160 cm in size with a plastic film that is

applied by

mechanism.

The bale loading device in the rotating cradle,

called “fork”, is overhanging and connected to the

chassis. Before to load the bale you have to

centre the cradle, rotating it in the opposite

direction

system.

The bale loading phase through the fork are

operated by an hydraulic system. The rotating

cradle h

too.

The tip-up subframe fixed between the load

bearing chassis and the rotating cradle allows to

unload the bale after wrapping. This

operated by an hydraulic system, too.

Before to carry out this last operation, as for the

loading phase, you have to align the cradle

rotating it in the opposite direction

through a mechanical block system.

The plastic film support and pretensioning

mechanism is fastened to the chassis. This

mechanism houses the support foot nece

put the machine in the parking position.

The bale loading phase has carried out preparing

the machine with lowered fork and aligned cradle

(page 25, fig. 23). Then you have to move forward

with the tractor till to house completely the bale in

the fork, to lift the fork till its roll on the cradle.

Now you have to lower com

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WARNING

NOTE: Only if the fork is down it is possible to

begin the rotation of the cradle for the

rapping phase.

hase is performed and the bale

nloaded.

p cylindrical bales in the

rapping functions from the tractor driving seat.

An “optional” device shows that the film rolling up

phase is over. Without this device, the operator

must visually count the number of wrappings

(cradle revolutions) wanted; afterwards, the cradle

centring p

The bale wrapper is intended to be used

exclusively to wra

agricultural sector.

A single operator can control all machine ba

1.5 USE FOR WHICH THE MACHINE

IS NOT DESIGNED

DANGER

The operator must use the machine in

conformity with the instructions herein,

bearing in mind the standards in force

regarding accident prevention, conditions of

use and technical features of the actual

machine.

THE MANUFACTURER WILL NOT BE LIABLE

FOR ANY INJURIES TO PERSONS OR

ANIMALS OR FOR ANY DAMAGES TO

PROPERTY ARISING FROM ANY USE NOT

PROVIDED FOR IN THIS MANUAL OR

DIFFERENT FROM THAT FOR WHICH THE

MACHINE HAS BEEN DESIGNED.

1.6 SOUND LEVEL

The sound level (airborne noise) has been

measured with the machine running unloaded and

it is lower than 70 dB.

The principal source of noise during the work with

the machine derives from the stretching film and is

extremely variable as regards the kind of film, the

stretching level and the ambient temperature.

This noise can exceed the 85dB and it’s important

to consider its incidence on the work of the

operator to have the possibility to determine, what

sort of individuals protective devices he has to

adopt.

WARNING

The values measured reveal that the machine

has a high noise level. When operating the

machine, the operator must use ear

protection, such as appropriate safety

earmuffs or ear plugs, to prevent damage to

hearing (including long-term effects).

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fig.1 – View of the machine with its main component assemblies

1) LOAD BEARING CHASSIS

2) ADJUSTABLE BALE LOADER FORK

3) CLAMP RELOADING UNIT

4) HYDRAULIC DISTRIBUTOR

5) DRAWBAR WITH TOW HOOK

6) SUPPORT FOOT

7) IDENTIFICATION PLATE

8) CONTROL LEVER UNIT

9) PRE STRETCHING UNIT (PSU)

10) ROLLERS

11) BELTS FOR BALE ROLLERS

12) ROTATING CRADLE

13) SIDE ROLLERS

14) FILM HOLDING AND CUTTING CLUMP

15) MAT HOLDER

16) PLATFORM FOOT

17) PLATFORM RAFTER

18) FORK SAFETY BRACKET

19) TYRES

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1.7 TECHNICAL DATA

ODEL 5100

ALE OUTPUT PER HOUR MAX. 30

MAX SPEED CRADLE ROTATION 30 tours/min

ONTROL NUMBER 3

LECTRICAL FEEDING 12 V

REEL SUPPORT 2 Standard + 2 Optional

IMENSIONS AND WEIGHTS:

Length 4.81 m

Width 2.42 m

Carriageway 2.09 m

Max height 2.88 m

Rollers height 1.25 m

Gewicht 1680 kg

YRES:

Dimensions: 13-55/16

Diameter: 774 mm

Width: 325 mm

OADING CAPACITY (130 BAR)

Max bale weight: 1300 kg

Bale diameter: da 1.2 a 1.6 m

Bale width: 1.2 m

YDRAULIC (OPEN OR CLOSED CENTRE)

Connection: 1 S.E. + free return

Oil capacity: 20 l/min

Minimum pressure: 130 bar

Power absorption: 22 kW

ILM

Reel height: 500-750 mm

Thickness: 0.025-0.035 mm

Stretching: 52% - 61% - 70%

Film layers: 2+2 o 2+2+2

Cutting: Automatic

Release: Automatic

fig.2 – Overall machine dimensions and lifting points

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SECTION 2

Safety and accident prevention

2.1 SAFETY

The user will have to instruct his/her personnel on

the hazards deriving from accidents, on the

devices fitted for the operator’s safety and on the

general safety requirements provided for by the

directives and legislation of the country where the

machine is used. The safety of the operator is one

of the primary concerns of a manufacturer of

machinery. In designing and producing a new

machine, the manufacturer tries to foresee all the

possible hazards and, of course, adopt

appropriate safety measures. Nonetheless, the

level of accidents by careless or inexpert use of

various machines is still high. Distraction,

thoughtlessness and overconfidence often lead to

accidents, as can fatigue and drowsiness.

Consequently, this manual, and the safety rules in

particular, must be read very carefully.

DANGER

The Manufacturer will not be liable for the non-

observance of the safety rules and

requirements prescribed by the legislation of

the country where the machine is used, and of

the instructions herein.

WARNING

Pay attention when you see this symbol in the

manual: it indicates a potentially dangerous

situation.

THERE ARE THREE POSSIBLE DANGER

LEVELS:

DANGER

The word «DANGER» indicates the most

hazardous situation and warns the reader that,

if the operations described are not properly

performed, this will result in serious bodily

injury, death or long-term health hazards.

WARNING

The «WARNING» symbol warns the reader

that, if the operations described are not

properly performed, t

his will result in serious

bodily injury, death or long-term health

hazards.

CAUTION

This symbol warns the reader that, if the

operations described are not properly

performed, the machine may be damaged

and/or persons injured.

2.1.1 TERMINOLOGY USED

Below are the definitions of the figures and the

specific situations that might directly involve the

machine and/or the persons in direct contact with

said machine.

• USER: The user is the person, or body or

company, that has purchased or hired the

machine and that intends to use it for the

purposes for which it has been designed. The

user is responsible for the machine and for

training those working on and around the

machine.

• DANGER ZONE:

any zone near and/or

around the machine in which an exposed

person is subject to a risk to his health or

safety.

• EXPOSED PERSON: Any person to be found

in a danger zone, whether fully or partially.

• OPERATOR: In general, description of the

people in charge of installing, operating,

adjusting, performing routine maintenance,

cleaning, performing minor repairs and

transporting a machine.

• SKILLED PERSONNEL: The term is used to

describe people specially trained and qualified

to perform any maintenance or repairs calling

for specific knowledge of the machine, its

operation, the safety devices, the operating

procedures, and who are aware of the

hazards deriving from the use of the machine

and, consequently, able to avoid them.

• AUTHORIZED SERVICE CENTRE: The

Authorized Service Centre is the structure

legally authorized by the Manufacturer and

employing skilled personnel qualified to

perform all servicing, maintenance and repair

works, including complex operations,

necessary to keep the machine running

efficiently.

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2.1.2 GENERAL SAFETY

INSTRUCTIONS

WARNING

The Manufacturer will not be liable for any

accidents, damages or malfunctioning of the

machine due to non-compliance with rules

described in « Section 2 – Safety and accident

prevention» and to any tampering with the

safety devices.

General warnings:

- The user undertakes to allow only skilled and

trained personnel to use the bale wrapping

machine.

- The user must take all necessary measures to

deny unauthorized personnel access to the

machine.

- The personnel must comply with the

instructions herein without exception, and

observe the general safety requirements

provided for by the legislation of the country

where the machine is used.

- The user undertakes to suitably instruct

his/her personnel on the application and

observance of the safety rules. To this

purpose, the user undertakes to ensure that

anybody operating the machine is aware of

the operating instructions and safety rules in

force.

- The user must inform the Manufacturer in the

event that any defects or malfunctioning of the

safety systems are detected, and whenever

any potentially hazardous situations are

encountered.

- The personnel must always use personal

safety gear, as prescribed by local legislation,

as well as follow the related instructions

herein.

- The personnel must observe all the hazard

and caution symbols applied to the machine.

- The authorized personnel must not perform

on their own initiative any operations or work

that do not fall within their specific sphere of

competence.

- The personnel must report any problem or

hazardous situation that might be

encountered to the person concerned.

- Personnel in training must always be

supervised by expert personnel.

- «5100» bale wrapping machine has been

manufactured in conformity with the current

state of technology and will assure safe

operation provided that it is properly used.

The fitting of parts of other manufacturers or

any modifications may alter the machine’s

features and hence compromise operating

safety. Therefore, the Manufacturer will not be

liable for any damages that might be caused

as a result of the use of non-original spare

parts.

- The machine must be used solely for the

purpose for which it has been designed.

- The machine must not be operated without

protections.

WARNING

The operation of the machine by anyone who

has not read and assimilated the instructions

herein, as well as by unskilled personnel, or

by personnel not in good health or not holding

the right driving licence, is strictly forbidden.

- Observe the hazard symbols featured in this

manual and applied to the actual machine.

- Before starting up the machine, make sure all

the safety devices and the machine itself are

perfectly intact.

- Before starting any work, familiarize yourself

with the control devices and how they work.

- The area in which the machine is used is to

be considered a «danger zone», especially

for people not trained in the machine use.

Before starting up the machine, make sure

there are no people, animals or obstacles of

any nature around the working area.

- When a person is « exposed », i.e. when

he/she is standing in a «danger zone», the

operator must take appropriate measures to

immediately stop the machine and, where

necessary, make sure that the person is taken

away.

- During the operation of the machine, the

operator must be seated in the tractor seat so

that he/she cannot fall accidentally and so

that the whole machine is under his/her

control, and that appropriate action can be

taken whenever the need arises.

- It is strictly forbidden to park the machine near

or under terraces, balconies, haylofts and

platforms of any kind that can be reached by

people and/or animals.

- When you must to work close to the electric

lines it is important that the machine and all its

parts keep at safety distance from them. For

any possible explanations ask a public

competent body, who is in charge for the

distribution of the electric energy. The

machine is built in prevalence with metal, so

in case of contact with electric line or

electrical discharge between the line and the

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machine, operator can be involved with

possible fatal consequences too.

- During machine operation, it is strictly

forbidden to let any part of your body get near

the moving mechanical parts.

- It is strictly forbidden to carry people or

animals on the machine and on the tractor.

- It is strictly forbidden to leave the driver’s seat

whilst the tractor is running.

- It is strictly forbidden to remove or tamper with

the safety devices.

- Always wear suitable clothing. Never wear

loose clothing or clothes with hems which

could become tangled in the rotating and

moving machine parts.

- Before starting up the tractor and the

equipment itself, make sure all the safety

devices for the machine’s transport and use

are intact.

- It is strictly forbidden to stand between the

tractor and the machine with the engine

running (Fig. 3), and likewise when the

parking brake is not pulled on and its wheels

are not blocked with suitably sized chocks.

fig. 3 – Danger zone

- Before you leave the tractor unmanned,

switch off the engine, apply the parking brake

and remove the ignition key from the control

panel.

- Before starting, check that there are no

persons, and in particular that there are no

children or animals near the machine. Also

ensure that you have complete all-round and

unobstructed visibility.

- All transport and moving operations outside

the working area must be carried out with the

machine in its transport position.

- Before starting, ensure that the support foot

has been removed from under the machine

and that the machine has been correctly

installed and set. Also ensure that all

components subject to wear or corrosion are

in perfect working condition.

- Always keep grease and oil out of the reach

of children.

- Always read warnings and instructions given

on the containers.

- Avoid skin contact with dangerous

substances.

- Always wash thoroughly after using the above

mentioned products.

- Maintenance, setting and preparation for

use must only be carried out with the

machine on the ground and supported by

its support foot, with the tractor turned off

and secured in position and with the key

removed.

- When additional equipment is connected to

the tractor, this changes the weight

distribution over the axes. It is therefore

advisable to fit ballast weights onto the front

of the tractor in order to balance out the

weights over the axes. Check that the tractor

handles safely with the weight transferred by

machine through the 3 point support

connection. In case of doubt, contact the

tractor Manufacturer.

- It is very important that you bear in mind that

the tractor’s road holding, steering and

braking capacities can be substantially altered

by towed or carried equipment.

- When taking corners with or without the

machine loaded onto the tractor, be careful of

centrifugal forces acting on points different

from the centre of gravity.

- Connect the machine as described to a tractor

with a suitable power output and

configuration, using the correct connection

equipment (tow ring or support), in

compliance with legislation.

- Always be particularly careful during machine

equipment connection and disconnection.

- Never exceed the maximum load limits per

axle or the maximum total vehicle weight limit.

Always respect road transport regulations and

the highway code.

- Any additional accessories to be transported

must also be fitted with suitable signalling and

safety devices.

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2.1.3 MACHINE CHECKING

OPERATIONS

CAUTION

Occasionally check that all nuts and bolts are

correctly tightened. If necessary to tight them

again.

Use of a torque wrench to set to the following

tightening torque settings (in Nm):

class

Ø 8.8 10.9

M 4 3.0 4.4

M 5 5.9 8.7

M 6 10 15

M 8 25 36

M 10 49 72

M 12 85 125

M 14 135 200

M 16 210 310

M 18 300 430

M 20 425 610

- During any maintenance, cleaning or

assembly work etc. carried out with the

machine lifted, fit suitable supports to the

machine as a precaution.

- All spare parts must comply with the

manufacturer’s specifications. Only use

original spare parts.

This user’s manual must be read, memorized and

kept during all machine’s life.

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2.2 SAFETY SYMBOLS

(PICTOGRAPHS)

This machine has been designed and

manufactured by taking all possible measures to

ensure the safety of the operator.

However, there are still a number of hazards to be

aware of when using the machine; these are risks

which are impossible to eliminate given the

specific nature of the jobs the machine is used for

and certain operating conditions.

These potential hazards are indicated on the

machine with adhesive symbols (pictographs),

which describe the different hazards in a concise

manner.

WARNING

Keep the adhesive symbols clean and replace

them immediately if they peel off or are ruined.

With reference to Fig. 4, carefully read and

memorize the following:

WARNING

Duplicates of all the symbols stuck on one

side of the machine shown in figure 4, are also

stuck in exactly the same positions on the

other side.

1) Cod.10009855: Before operating, read the

instruction manual thoroughly.

2) Cod.10009883: Before carrying out any

cleaning or maintenance operations, stop

the machine and consult the instruction

manual.

3) Cod.89005000: Risk of crushing. Risk of

crushing due to the rotation of the cradle.

4) Cod.89005001 Danger. All machine controls

must be installed onto the tractor and all

machine operations must be controlled from

the tractor.

5) Cod.89005002: Risk of crushing and loss

of upper limbs. Never introduce the hands in

the blade cutting area when the film is being

attached. Never remove the safety barriers

and keep away from moving parts.

6) Cod.89005003: Risk of crushing. Fit the

additional support chocks when the machine

is disconnected from the tractor.

7) Cod.89005004: Danger. Do not allow

unauthorised persons near the machine or

its controls during operation.

8) Cod.89005005: Danger. Check the maximum

vertical load exerted on the tow ring linking

the machine to the tractor.

9) Cod.89005006: Risk of crushing and loss

of upper limbs. Always close machine

guards before restarting the machine.

10) Cod.89005007: Risk of crushing and loss

of upper limbs. Always turn the machine off

before starting any maintenance work on it.

11) Cod.89005008: Warning. Use an additional

support if the machine support foot is resting

on particularly soft ground.

12) Cod.89005009: Risk of crushing. The bale

may fall. The maximum rotation speed of the

cradle is 28 rotations per minute. It is

compulsory to verify the maximum rotation

speed before using the machine. Do not allow

any person near the machine when working.

13) Cod.89005010: Risk of crushing. Insert

security locking in the lifting cylinder of the

rotating plane (cradle). The cradle descent

locking device is connected to the machine

itself: insert it as shown in the figure.

IT IS FORBIDDEN TO START ANY

MAINTENANCE WORK WITHOUT

INSERTING THE LOCKING DEVICE.

SYMBOLS OF INDICATION

14)

Lubrication points (Grease).

15)

Greasing points (Oil).

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fig. 4 – Safety symbols and their location on the machine.

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2.2 CLOTHING

WARNING

- Always wear suitable clothing. Do not wear

ties, necklaces or wide or loose clothing, as

they could become entangled in the rotating

parts. Long hair must be tied up.

- Always wear safety clothing such as cut-

resistant gloves and slip-proof and crush-

proof shoes during maintenance and repair

work.

2.4 ENVINROMENT AND

POLLUTION

WARNING

- Figures about the sound level measured for

this machine are given in paragraph “1.6

Sound level”. The user must inform all

personnel involved about the dangers of high

noise levels and ensure that national noise

pollution regulations are followed.

As the noise level produced when the

machine is operating is higher than the limits

set by legislation for use without ear

protection, always wear suitable ear

protection.

- Respect regulations in effect in the country

where the machine is being used regarding

the use and disposal of products for cleaning

and maintaining the machine. Also follow the

instructions given by the manufacturer of

these products.

- Special waste must be disposed of through

specialised and authorised companies which

must supply you with a receipt as proof of

proper disposal.

- Dispose of any packaging waste in special

differentiated waste collection facilities.

- When dismantling the machine, follow anti-

pollution regulations in effect in the country

where the machine is being used. Pay

particular attention to the disposal of lubricant,

electrical and electronic components

(batteries and capacitors).

- Once the bales have all been ensiled, do not

dispose of the used film as normal waste. It

must be disposed of through specialised

organisations which will deal of it properly by

either incineration, disposal at an authorised

dump or, better still, at a recycling facility.

- Never bury the film or, worse still, burn it

in the open air. Plastic produces toxic

fumes which are harmful to man and the

environment when burned.

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SECTION 3

Moving and transport

3.1 MOVING AND TRANSPORT

3.1.1 GENERAL WARNINGS

CAUTION

Shouldn’t the machine be approved for

driving on public roads, follow the traffic

laws of the Highway Code in force in the

country where the machine is used.

DANGER

The operations for unloading, lifting and

moving the machine must be carried out

by skilled personnel.

The user and his/her personnel undertake to

read beforehand and follow the instructions

given herein.

The user undertakes to make sure his/her

personnel wear appropriate personal safety

gear (gloves, safety boots, hard hat etc.) and

are given the correct equipment before

commencing operations for the unloading,

lifting and moving of the machine.

Avoid many operators working without

coordination on the same machine, as this

may give rise to hazardous situations.

Check the dimensions and weight of the

wrapping machine. Make sure that the

hoisting cables are fitted with a bell, that they

feature a label containing all the

manufacturer’s data and that their capacity is

clearly readable.

Inspect the cables prior to their use: they

must not be damaged, have snapped strands

or feature signs of wear.

Do not twist or knot the cables, and follow the

operating procedures indicated by the

manufacturer.

The transport have to be made by unloaded

machine.

Should the machine be taken a long way, it can

be loaded on a lorry or freight car.

To this purpose, see paragraph “1.7 Technical

data” for weight and dimensions. Dimensions are

particularly important in determining the feasibility

of transport through tunnels or tight passages.

When lifting the machine from the ground onto the

level where it is to be loaded, cranes with an

appropriate hoisting power can be used by

hooking up the machine in the lifting points

marked with the hook symbol.

CAUTION

Before starting lifting operations, make sure

the machine has been emptied of any

possible load.

DANGER

The surface onto which the machine is to be

loaded must be perfectly flat to avoid the load

shifting about.

Crane loading. Make sure that the crane with

counterweight has a hoisting power appropriate

for lifting the machine. The hook-up points for the

lifting are clearly visible and marked with relevant

stickers. Lift the machine with extreme care and

transfer it slowly, without sudden movements,

onto the lorry of freight car.

DANGER

Lifting and transport operations can be very

dangerous if not performed with the utmost

care. Keep off the area all personnel not

involved in these operations; clear and cordon

off the transfer area; make sure the means

available are in perfect working order and

suitable for the task in hand; do not touch

overhead loads and keep a safe distance

from them.

During transport, the loads must not be lifted off

the ground by more than 20 centimetres. Make

sure that the area involved in the operation is

clear and that there is a sufficient “escape space”,

i.e. a free and safe area personnel can rush into,

should the load look about to fall.

The surface onto which the machine is to be

loaded must be perfectly flat to avoid the load

shifting about.

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WARNING

Once the bale wrapper has been transferred

onto the lorry or freight car, make sure it is

firmly secured in place.

The wheels must be secured by wedging

suitable chocks under them.

Fasten the machine securely to the surface on

which it is set, using cables or chains pulled

tight and fastened to the hold-down point on

the surface and appropriate for the weight of

the machine in order to prevent the machine

shifting around.

After having transported the machine and before

releasing it from all the restraints, make sure its

current state and position are not liable to

constitute a hazard.

At this point, remove cables and chocks and

unload the machine using the same means

and procedures used for its loading.

3.2 TRANSPORT ON PUBLIC

ROADS

The bale wrapper is a towed agricultural machine

(art. 57 of the Italian Highway Code). Current

regulations in effect apply when it is transported

on public roads. This type of machine may not be

transported at more than 40Km/h.

When on public roads, the machine must be

unloaded, its loading fork must be up, the safety

pin (P) inserted (fig.5, F) and locked through the

plug (S).

Before using machine remove the plug (S) and

lock the safety bracket (F) in horizontal position as

indicated in fig. 6.

WARNING

Don’t let down the fork by safety bracket on

transport position.

fig.5 – Safety bracket fork - transport

fig.6 – Safety bracket fork - working

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SECTION 4

Instructions for use

4.1 BEFORE USE

WARNING

Before starting the machine, ensure that the

operator has read, memorised and understood

everything in this manual, in particular

«Section 2 - Safety and accident prevention».

The operator must ensure that no parts of the

machine are missing or damaged, that the

machine is in perfect working order, that all

lubricant oil levels are correct and that all

components subject to wear and corrosion are

in sound condition.

DANGER

All settings and preparations for operation

must be made with the machine turned off

and securely blocked in place.

4.1.1 OPERATING POSITION

DANGER

When the machine is operating, the operator

MUST always be seated in the tractor's driving

seat - only from this position he or she can

control the machine correctly.

Before leaving the driving seat, the operator

MUST stop the machine, apply the parking

brake and turn off the tractor.

4.2 CONNECTION WITH A

TRACTOR

DANGER

Connecting the machine to the tractor is

potentially dangerous.

Be particularly careful and follow instructions

hereunder precisely.

4.2.1 CONNECTION TO TRACTOR

To ensure a correct connection between bale

wrapper and tractor, the following is necessary:

- position the machine on a level surface.

- With the machine on the ground and the

support foot holding it in a horizontal position,

move the tractor closer and place the tow ring

at the right distance from the ground.

fig.8 – Connection to tractor

- Once the drawbar tow ring has been

connected to the tow hook (A Fig.8), release

the support foot and return it to its resting

position.

- The machine must be horizontal once

connected to the tractor

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4.3 PREPARATION OF THE

MACHINE FOR USE

4.3.1 HYDRAULIC SYSTEM

CONNECTIONS

- Connect the machine hoses to the tractor's

distributor, that must have an hydraulic

distributor fitted with a ½” female quick

release connector.

- Connect the hose, with the red plug, with

delivery for a single or dual action cylinder,

and the hose, with the yellow plug, with a free

return.

fig.9 – Hydraulic system connection

- The maximum rated supply flow of the dual

action distributor is 20 l/min of oil, equivalent

to a max speed cradle rotation of 30

tours/min.

- Install the control lever console (Fig. 9) with

the in the tractor cabin.

4.3.2 DESCRIPTION OF HYDRAULIC

CONTROLS

The hydraulic distributor remote control unit must

be installed in the tractor before the beginning of

wrapping.

It has three control levers, which execute the

movement indicated on the adhesive (fig. 9) and

hereinafter described.

fig. 9 – Control distributor’s levers

Lever A: Bale loader fork control.

This lever controls the bale loading fork to

load the bale.

Lever B: Control cradle rotation.

This lever allows the cradle rotation to wrap

the bale. Besides, with inverse rotation

direction, it allows to centre the cradle before

to tip it.

WARNING

It’s possible to rotate the cradle only by

lowered fork.

Lever C: Control tipping cradle.

This lever allows tipping behind wards of the

rotating cradle for the loading and unloading

setting in action.

Once the bale is laid down on the platform,

pushing up the lever the platform lets down till the

soil.

USE & MAINTENANCE MANUAL - 20 -

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MASCAR 5100 S Use & Maintenance Manual

Marca: MASCAR

Modello: 5100 S

Tipo: Use & Maintenance Manual

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