CAME ZL150N, ZL150N110 Guida d'installazione

Marca: CAME

Modello: ZL150N, ZL150N110

Tipo: Guida d'installazione

SERIES Z 24

CONTROL PANEL

FOR 24V GEARMOTORS

MANUALE D’INSTALLATION

ZL150N

319U37EN

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4 Description

2.1 Intended use

Legend of symbols

This symbol shows parts which must be read with care.

This symbol means the parts which describe safety issues.

This symbol tells you what to tell the end-user.

2 Conditions of use

The ZL150N control panel is designed to command two-leaf gate operators of the FLEX line powered by 24 V DC.

Every installation and use other than that specified in this manual is forbidden.

3 Reference standards

"IMPORTANT INSTALLATION SAFETY INSTRUCTIONS"

“WARNING: IMPROPER INSTALLATION MAY RESULT IN SERIOUS HARM. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS”

“THIS MANUAL IS INTENDED ONLY FOR PROFESSIONAL INSTALLERS OR OTHER COMPETENT INDIVIDUALS”

2.2 Application settings

Engineered and built entirely by Came Cancelli Automatici

S.p.A.

The control panel should be powered by 230 V AC, at 50/60

Hz frequency.

The command devices and accessories are powered by 24 V.

Warning! The accessories must not exceed 40 W overall.

Tutte le connessioni sono protette da fusibili rapidi, vedi

tabella.

The card provides and controls the following functions:

- automatic closing after an opening command;

- pre-flashing movement indicator;

- obstacle detections when gate is not moving at any point;

- opening recoil:.

The available command modes are:

- opening/closing;

-opening/closing with maintained action;

- Partial opening;

- total stop.

The photocells, after detecting an obstacle, may trigger:

- the reopening of the closing gate;

- the reopening or partial stop if it is opening;

- a total stop.

Special trimmers regulate:

- the working time for automatic closing;

- the M2 gearmotor closing delay;

- the working time.

You can also connect:

- gate open warning-lamp;

- electro lock.

LB54 board to power gearmotors via batteries in case of power

outages. When power is back on it also recharges them.

Came Cancelli Automatici employs an ISO 9001:2000 certified quality management system and an ISO 14001 environmental

management system. Came entirely engineers and manufactures in Italy.

This product is subjected to the following regulations: see statement of compliance.

Respect cable distances and diameters as shown in the "Cable tyeps and sections" table.

The overall power of the connected motors cannot exceed 96 W.

FUSE TABLE

to protect: fuses for:

Electronic board (line) 1.6 A

Command devices and accessories

(control unit)

1.6 A

Gearmotor and electro-lock 5 A

TECHNICAL DATA

line voltage 230 V - 50/60 Hz

Maximum allowed power load 96 W

power draw when idle 60 mA

maximum power for 24 V accessories 40 W

circuit insulation class

container material ABS

container protection rating IP54

temperatura di esercizio -20 / +55°C

ZL150

QUADRO COMANDO

T.L . T.C. A . TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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4.1 Dimensions, centre distances and anchoring holes

4.2 Main components

Connecting terminals1.

1.6 A line fuse2.

Control unit fuse 1.6 A 3.

LED warning light4.

Buttons to memorise radio code5.

Working time adjuster trimmer6.

In automatic closing time adjuster 7.

trimmer

Adjustment trimmer for 2nd motor dela-8.

yed closing and partial opening;

10-way DIP SWITCH functions selector 9.

(see p. 8)

Radio frequency card socket (see table)10.

Motor fuse/electro-lock 5 A11.

Warning! Before acting on the

equipemtn, cut off the main power supply and

disconnect the emergency batteries (if present).

(mm)

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5 Installation

5.1 Preliminary checks

5.2 Tools and equipment

5.3 Anchoring and installing the box

Make sure that the point where the electrical panel is anchored is free from any impacts, and that the surface is solid and

that proper tools and materials are used (i.e. screws, wall plugs, etc.).

Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, with sectioned power

source

• Check that any connections inside the container (made for continuity purposes of the protective circuit) are fitted with

extra insulation compared to other internal conductive parts.

• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage.

Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with

current regulations. Here are some examples.

Secure the base of the panel in a safe area; we suggest using

bolts with max. diametre of 6 mm Philips rounded heads.

Perforate the marked holes and insert the cable glands with

corrugated tubes for the electrical cables to run through.

N.B.: the pre-perforated holes have different diameters: 23,

29 and 37 mm.

Careful not to damage the electronic board inside the panel!!

After adjusting and setting, secure the cover using the issued

screws.

Before installing, do the following:

Installation must be carried by skilled, qualified technicians in accordance with current regualtions.

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6 Electrical connections

Gearmotor

Power supply

Power supply to the

230 V AC 50/60 Hz

control panel

Terminals for powering the 24

V AC accessories.

Allowed power rating

40 W

Electro lock connection

(12 V-15 max.)

M1 M2

Red -> N1

Red -> N2

Red -> M2

Green -> M2

Green -> N2

Green -> M1

Green -> M2

24 V DC Gearmotor with

delayed action when closing

24 V DC Gearmotor with

delayed action when opening

If using only one motor, connect it exclusively on terminals M2 and N2

being careful about the direction of opening as shown as illustrated here.

FLEXFLEX

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Lighting and warning devices

Gate open warning light Contact rated for: 24 V - 3 W Max.)- Warns of

open gate position, turns off when gate is closed.

Movement Flasher (contact rated for: 24 V AC - 25 W

Max.) - Flashes while gate opens and closes.

Command devices

Stop button (N.C. contact)

Gate stop button with exclusion of automatic closing, to

resume movement press command button or transmitter

button.

Ket switch selector and/or opening button (N.O. contact)

- Command for gate opening.

Key switch selector and/or opening button (N.O. contact)

- Opening a gate leaf for pedestrian passage (opening M2

motor).

N.B.: If a normally closed safety contact (2-C1, 2-CX, 1-2) opens, this is signaled by the ﬂ ashing LED indicator light.

Key switch selector and/or opening button (N.O. contact)

- Gate closing command.

Key switch selector and/or opening button (N.O. contact)

- Gate opening and closing commands, pressing the button

or turning the key switch selector, the gate inverts its

movement or stops depending on selection made on the

DIP switches (see selecting functions, DIP switches 2-10)

if unused

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DIR

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# #8

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Safety devices

C1 = (N.C.) contact. di riapertura durante la chiusura»

Input for safety devices like photocells, sensitive

edges and other devices that comply with EN 12978

regulations. While the gate is closing, opening the

contact will invert movement until it is fully openend.

If unused, set DIP-switch 9 to ON.

C1 = (N.C.) contact di riapertura durante la chiusura»

Delta

Delta-S

CX = (N.C.) "opening while closing" contact

Input for safety devices like photocells, sensitive edges and other devices

that comply with EN 12978 regulations. While the gate is closing, opening

the contact will invert movement until it is fully openend.

Select: Dip switch 8 OFF - Dip switch 10 OFF

N.C. "partial stop" contact

Input for safety devices like photocells, sensitive edges and other devices

that comply with EN 12978 regulations. Gate stops if moving, triggering

automatic closing.

Select: Dip switch 8 OFF - - 10 switch OFF

CX = (N.C.) "open while closing" contact

Select: Dip 8 OFF - - 10 OFF

N.C. "partial stop» contact

Select: Dip-switch 8 OFF - Dip-switch 10 ON

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ZL150

QUADRO COMANDO

T.L . T.C.A. TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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QUADRO COMANDO

T.L . T.C.A. TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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7 Selecting functions

8 Settings

10-WAY DIP-SWITCH

1 ON - Automatic closing - The automatic closing timer activates upon full opening. The preset time is adjustable, but

it is in any case subject to any safety device intervention and does not activated after a Total Stop or in case of

power failure (1 OFF - deactivated)

2 ON - “open-stop-close-stop” function with the (2-7) button and radio transmitter (with Radiofrequency card inserted)

activated.

2 OFF -

“open-close” function with the (2-7) button and radio transmitter (with Radiofrequency card inserted) activated

3 ON -

“open only” function with radio transmitter (with radiofrequency card inserted.) activated (3 OFF - deactivated).

4 ON - Pre-ﬂ ashing when opening and closing - after an opening or closing command, the ﬂ ashing light connected on

(10-E5), ﬂ ashes for an adjustable time interval before the arm begins to travel. Activated (4 OFF - Deactivated).

5 ON -

Obstacle detection - With motor idle (barrier arm closed, open or after a total stop command), it prevents any

movement if the safety devices (e.g. photocells) detect an obstacle (5 OFF - deactivated).

6 ON - Maintained action - Operation of the gate while keeping button pressed, button (2-3) for opening, button (2-4) for

closing, (6 OFF - Deactivated).

7 ON - Ramming function activated7 OFF - deactivated) - Upon each opening command, the gate leaf presses for a second

before opening, facilitating release of the electrolock connected on terminals 2-S. It is only active if the gate leaf

is closed and when the working time is completed, or upon the ﬁ rst movement after powering up the system.

8 OFF - 10 OFF - Reclosing while opening - The photocells, detecting an obstacle during the opening stage of the gate leaf, trigger

the inversion of gate travel until it is fully closed; Insert the safety device on terminal (2-C1); if unused, set DIP

switch to ON.

8 OFF-10 ON - Partial stop (Partial stop - Door stops is in movement which consequently triggers automatic closing, insert the safety

device on terminal (2-C3); if the devices on 2-CX are unused, set DIP switch 8 to ON.

9 OFF - Reopening while closing Reopening during closing - The photocells, detect an obstacle during the closing phase of

the gate leaf, triggering an inversion of travel direction, until gate is fully open; Insert the safety device on terminal

(2-C1); if unused, set DIP switch to ON.

Trimmer T.L. = Adjusting the working time from a minimum of 15” to a maximum of 120”.

Trimmer T.C.A. = Adjusting automatic closing time from a minimum of 1” to a maximum of 120”.

Trimmer TR2M = Adjusting delayed closing 2nd motor (min. 0", max. of 15") and simultaneously partial opening (min. 0",

max. 30”).

" "

CAME

TOUCH

TCH 4024 • TCH 4048

TOP

TOP-432A • TOP-434A

TOP-302A • TOP-304A

TAM

T432 • T434 • T438

TAM-432SA

TWIN

TWIN2 • TWIN4

TOP

TOP-432NA • TOP-434NA

TOP-862NA • TOP-864NA

TOP-432S

TFM

T132 • T134 • T138

T152 • T154 • T158

ATOMO

AT01 • AT02

AT04

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9 Activating the radio command

Connect RG58 antenna cable to the

apposite terminals.

Antenna

Transmitters

see instruction sheet in the packaging

of the AF43SR radi-frequency card

see instructions on box

Possible second-channel output of the

radio receiver (N.O.) contact

Contact rated for: 5A-24V DC

TOP TAM

ZL150

QUADRO COMANDO

T.L. T.C.A. TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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Only for the AF43S / AF43SM radio-frequency cards:

- position jumper as shown depending on the series of transmitters you are using.

AF card

Plug in the radio-frequency card onto the electronic board AFTER CUTTING OFF THE MAIN POWER SUPPLY (or disconnecting

the emergency batteries).

N.B.: The electronic card recognises the radio-frequency card only when it is powered up.

Frequency

MHz

Card

Radiofrequency

Serie

transmitters

FM 26,995 AF130 TFM

FM 30.900 AF150 TFM

AM 26.995 AF26 TOP

AM 30.900 AF30 TOP

AM 433.92 AF43S / AF43SM TAM / TOP

AM 433.92 AF43TW TWIN (KeyBlock)

AM 433.92 AF43SR ATOMO

AM 40.685 AF40 TOUCH

AM 863.35 AF868 TOP

Radio frequency card

ZL150

QUADRO COMANDO

T.L. T.C.A. TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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ZL150

QUADRO COMANDO

T.L. T.C.A. TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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CH1

2) The transmitter button sends the code, and the LED will stay on to signal that memorisation was succesful.

Keep button pressed “CH1"on the electronic card (the LED notification light flashes).

Memorise the code onto the card, as follows:

Flashing LED

AF radio frequency card

Memorisation

CH1 = Channel for direct function command to gearmotor control panel ("open only" command / "open-close" command or

"open-stop-close-stop", depending on selection made on DIP switches 2 and 3).

CH2 = Channel for direct commands to an accessory device connected on B1-B2.

N.B.: If you later wish to change code, just repeat the above sequence.

CH1

permanently on LED

AF radio frequency card

ZL150

QUADRO COMANDO

T.L. T.C.A. TR2M

FUSIBILE

LINEA 5A FUSIBILE

CENTR. 1.6A

FUSIBILE

MOTORE/SERR. 5A

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3) Follow the same procedure with the “CH2” key and associate it with another transmitter button.

CH2

Flashing/permanently

on LED

AF radio frequency card

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10 Dismantling and disposal

11 Compliance Statement

On its premises, CAME Cancelli Automatici S.p.A. implements a certified Environmental Management System in

compliance with the UNI EN ISO 14001 standard to ensure environmental protection.

Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals in its market operations

and development strategies. Just follow these short disposal instructions:

DISPOSING OF THE PACKAGING

The components of the packaging (that is, cardboard, plastic, and so on) are solid urban waste and may be disposed of

without much trouble, simply by separating them for recycling.

Before proceeding it is always a good idea to check your local legislation on the matter.

DO NOT DISPOSE OF IN NATURE!

PRODUCT DISPOSAL

Our products are made up of various materials. Most of these (aluminium, plastic, iron, electric cables) are solid urban

waste. Possono essere riciclati attraverso la raccolta e lo smaltimento differenziato nei centri autorizzati.

Other components (i.e. electronic cards, remote control batteries, etc. ) may contain hazardous substances.

These must therefore be handed over the specially authorised disposal firms.

Prima di procedere è sempre opportuno verificare le normative specifiche vigenti nel luogo di smaltimento.

DO NOT DISPOSE OF IN NATURE!

MANUFACTURER'S STATEMENT

Pursuant to attachment II $ of the Directive /CE

CAME Cancelli Automatici S.p.A.

via Martiri della Libertà, 15

31030 Dosson di Casier - Treviso - ITALY

tel (+39) 0422 4940 - fax (+39) 0422 4941

internet: www.came.it - e-mail: [email protected]

Declares under law that the following garage door and gate automation products called:

ZL150N

... and that they comply with the essential requirements and pertinent provisions, established by the following

Directives and also comply with the appliccable parts of the reference Regualtion standards listed below.

---DIRECTIVES---

2006/95/CE LOW VOLTAGE DIRECTIVE

2004/108/CE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE

--- REGULATIONS ---

EN 60335-1 EN 61000-6

EN 60335-2 EN 61000-6

EN 13241-1

IMPORTANT WARNING!

It is forbidden to begin operating the service or product/s that are the subject of this

statement, before completion and/or incorporation, and in total compliance with the

measures of

Machinery Safety Directive 98/37/CE

Reference code to request an original copy:

DDC L IT Z002

MANAGING DIRECTOR

Mr Gianni Michielan

www.came.com www.came.it

01_2011

CAME

France

S.a.

S.a. FRANCE

7, Rue Des Haras

Z.i. Des Hautes Patures

92737

Nanterre Cedex

(+33) 0 825 825 874

(+33) 1 46 13 05 00

GERMANY

CAME Gmbh Seefeld

Akazienstrasse, 9

16356

Seefeld

Seefeld Bei Berlin

(+49) 33 3988390

(+49) 33 39883985

CAME Automatismes S.a.

CAME Automatismes S.a. FRANCE

3, Rue Odette Jasse

13015

Marseille

(+33) 4 95 06 33 70

(+33) 4 91 60 69 05

U.A.E.

CAME Gulf Fze

Ofﬁ ce No: S10122a2o210

P.O. Box 262853

Jebel Ali Free Zone -

Dubai

(+971) 4 8860046

(+971) 4 8860048

CAME Automatismos S.a.

CAME Automatismos S.a. SPAIN

C/juan De Mariana, N. 17-local

28045

Madrid

(+34) 91 52 85 009

(+34) 91 46 85 442

RUSSIA

CAME Rus

Umc Rus Llc

Ul. Otradnaya D. 2b, Str. 2, ofﬁ ce 219

127273,

Moscow

(+7) 495 739 00 69

(+7) 495 739 00 69 (ext. 226)

CAME United Kingdom Ltd.

CAME United Kingdom Ltd. GREAT BRITAIN

Unit 3 Orchard Business Park

Town Street, Sandiacre

Nottingham

Nottingham - Ng10 5bp

(+44) 115 9210430

(+44) 115 9210431

PORTUGAL

CAME Portugal

Ucj Portugal Unipessoal Lda

Rua Liebig, nº 23

2830-141

Barreiro

(+351) 21 207 39 67

(+351) 21 207 39 65

CAME Group Benelux S.a.

CAME Group Benelux S.a. BELGIUM

Zoning Ouest 7

7860

Lessines

(+32) 68 333014

(+32) 68 338019

INDIA

CAME India

Automation Solutions Pvt. Ltd

A - 10, Green Park

110016 -

New Delhi

(+91) 11 64640255/256

(+91) 2678 3510

CAME Americas Automation Llc

CAME Americas Automation Llc U.S.A

11345 NW 122nd St.

Medley

Medley, FL 33178

(+1) 305 433 3307

(+1) 305 396 3331

ASIA

CAME Asia Pacific

60 Alexandra Terrace #09-09

Block C, The ComTech

118 502

Singapore

(+65) 6275 0249

(+65) 6274 8426

CAME Gmbh

CAME Gmbh GERMANY

Kornwestheimer Str. 37

70825

Korntal

Korntal Munchingen Bei Stuttgart

(+49) 71 5037830

(+49) 71 50378383

CAME Cancelli Automatici S.p.a.

CAME Cancelli Automatici S.p.a. ITALY

Via Martiri Della Libertà, 15

31030

Dosson Di Casier

Dosson Di Casier (Tv)

(+39) 0422 4940

(+39) 0422 4941

Informazioni Commerciali 800 848095

ITALY

CAME Sud s.r.l.

Via F. Imparato, 198

Centro Mercato 2, Lotto A/7

80146

Napoli

(+39) 081 7524455

(+39) 081 7529190

CAME Service Italia S.r.l.

CAME Service Italia S.r.l. ITALY

Via Della Pace, 28

31030

Dosson Di Casier

Dosson Di Casier (Tv)

(+39) 0422 383532

(+39) 0422 490044

Assistenza Tecnica 800 295830

ITALY

CAME Global Utilities s.r.l.

Via E. Fermi, 31

20060

Gessate

Gessate (Mi)

(+39) 02 95380366

(+39) 02 95380224

English

English - Manual code:

319U37

319U37 ver.

1.0

The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A. to notify said changes.