ESAB TA23 Origo™ Manuale utente

Marca: ESAB

Modello: TA23 Origo™

Categoria: Sistema di saldatura

Tipo: Manuale utente

Valid from program version 1.010460 032027 070910

TA23

Origot

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 13..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÂÂÅÄÅÍÈÅ 4.......................................................

1.1 Ïóëüò óïðàâëåíèÿ 4........................................................

2 ÑÂÀÐÊÀ TIG 5......................................................

2.1 Óñòàâêè 5..................................................................

2.2 Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé 5.........................................

2.3 Ñêðûòûå ôóíêöèè TIG 8....................................................

3 ÑÂÀÐÊÀ MMA 9.....................................................

3.1 Óñòàâêè 9..................................................................

3.2 Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé 9.........................................

3.3 Ñêðûòûå ôóíêöèè MMA 9..................................................

4 ÊÎÄÛ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 10........................................

4.1 Ïåðå÷åíü êîäîâ íåèñïðàâíîñòåé 12..........................................

4.2 Îïèñàíèå êîäîâ îøèáîê 12..................................................

5 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.......................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 21.....................................................

bi15d1ra -- 4 --

1 ÂÂÅÄÅÍÈÅ

Äàííîå ðóêîâîäñòâî îïèñûâàåò ïóëüò óïðàâëåíèÿ TA23 .

Îáùèå ñâåäåíèÿ ïî ýêñïëóàòàöèè ïðèâåäåíû â èíñòðóêöèè ê èñòî÷íèêó

ïèòàíèÿ.

Ïðè ïîäà÷å ñåòåâîãî ïèòàíèÿ íà óñòðîéñòâî íà÷èíàåòñÿ

ñàìîïðîâåðêà ñâåòîäèîäíûõ èíäèêàòîðîâ è äèñïëåÿ, ïðè

ýòîì íà äèñïëåå îòîáðàæàåòñÿ âåðñèÿ ïðîãðàììû, â äàííîì

ïðèìåðå ðàññìàòðèâàåòñÿ ïðîãðàììíàÿ âåðñèÿ 0,18A

1.1 Ïóëüò óïðàâëåíèÿ

Ðó÷êà äëÿ çàäàíèÿ ïàðàìåòðîâ (òîêà èëè âðåìåíè)

Äèñïëåé

Âûáîð ñïîñîáà ñâàðêè TIG èëè MMA

Âûáîð âûñîêî÷àñòîòíîãî âîçáóæäåíèÿ äóãè (HF) èëè âîçáóæäåíèÿ

äóãè êîíòàêòíûì ñïîñîáîì (LiftArc)t

Âûáîð 2-òàêòíîãî èëè 4-òàêòíîãî ðåæèìà

Íàñòðîéêà ñ ïóëüòà èëè ï îäêëþ÷åíèå áëîêà äèñòàíöèîííîãî

óïðàâëåíèÿ

Îáîçíà÷åíèå ïàðàìåòðà, îòîáðàæàåìîãî íà äèñïëåå (òîê èëè âðåìÿ).

bi15d1ra -- 5 --

Âûáîð íàñòðàèâàåìîãî ïàðàìåòðà

Èíäèêàöèÿ âûáðàííîãî íàñòðàèâàåìîãî ïàðàìåòðà, ñì. ñòð. 5

2ÑÂÀÐÊÀTIG

2.1 Óñòàâêè

TIG áåç èìïóëüñîâ

Ôóíêöèÿ Äèàïàçîí óñòàâîê Ñòóïåíÿìè ïî: Çíà÷åíèå ïî

óìîë÷àíèþ

HF / LiftArc t

HF èëè LiftArct - LiftArct

2/4 òàêòà

2 òàêòà èëè 4 òàêòà - 2òàêòà

Âðåìÿ ïðåäâàðèòåëüíîé

ïîäà÷è ãàçà

0-5ñ 0,1 ñ 0,5 ñ

Âðåìÿ íàðàñòàíèÿ 0-10ñ 0,1 ñ 0,0 ñ

Âðåìÿ ñïàäà 0-10ñ 0,1 ñ 1,0 ñ

Âðåìÿ ïîäà÷è ãàçà

ïîñëå ïðåêðàùåíèÿ

äóãè

0-25ñ 0,1 ñ 5,0 ñ

Òîê 4 -300 A 1A 60 A

Àêòèâíàÿ ïàíåëü OFF (“Îòêë.”) èëè ON

(“Âêë.”)

- ON (“Âêë.”)

Áëîê äèñòàíöèîííîãî

óïðàâëåíèÿ

OFF (“Îòêë.”) èëè ON

(“Âêë.”)

- OFF (“Îòêë.”)

Ýòè ôóíêöèè ÿâëÿþòñÿ ñêðûòûìè ôóíêöèÿìè TIG, ñì. ïóíêò 2.3.

Ýòè ôóíêöèè íå ìîãóò áûòü èçìåíåíû â ïðîöåññå ñâàðêè.

2.2 Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé

Ñâàðêà ìåò îäîì TIG

Ïðè ñâàðêå TIG ïðîèñõîäèò ðàñïëàâëåíèå ìåòà ëëà ñâàðèâàåìîé äåòà ëè ñ

ïîìîùüþ ýëåêòðè÷åñêîé äóãè, âîçáóæäàåìîé íà âîëüôðàìîâîì ýëåêòðîäå,

êîòîðûé ñàì íå ïëàâèòñÿ. Çîíà ñâàðêè è ñàì ýëåêòðîä çàùèùåíû àòìîñôåðîé

èç çàùèòíîãî ãàçà.

Çàäàâàåìûå ïàðàìåòðû

1. Íàðàñòàíèå

2. Ñâàðî÷íûé òîê

3. Ñïàä

4. Âðåìÿïîäà÷èãàçàïîñëå

ïðåêðàùåíèÿ äóãè

bi15d1ra -- 6 --

Íàðàñòàíèå

Ôóíêöèÿ íàðàñòàíèÿ îçíà÷àåò, ÷òî ïîñëå âîçáóæäåíèÿ äóãè TIG, òîê ìåäëåííî

ïîâûøàåòñÿ äî çàäàííîé âåëè÷èíû. Ýòî îáåñïå÷èâàåò áîëåå ”ìÿãêèé”

ðàçîãðåâ ýëåêòðîäà è äàåò âîçìîæíîñòü ñâàðùèêó ïðàâèëüíî ðàñïîëîæèòü

ýëåêòðîä äî òîãî, êàê áóäåò äîñòèãíóòî çàäàííîå çíà÷åíèå òîêà.

Ñâàðî÷íûé òîê

×åì áîëüøå òîê, òåì áîëüøå ðàçìåð çîíû ñâàðêè è ëó÷øå ïðîíèêíîâåíèå â

ñâàðèâàåìóþ äåòàëü.

Ñïàä

Ïðè ñâàðêå TIG èñïîëüçóåòñÿ òàêæå ”ñïà ä”, âî âðåìÿ êîòîðîãî òîê ”ìåäëåííî”

ñïàäàåò â òå÷åíèå çàäàííîãî âðåìåíè, ÷òî ïîçâîëÿåò èçáåæàòü îáðàçîâàíèÿ

êðàòåðà è/èëè ðàñòðåñêèâàíèÿ ïî çàâåðøåíèè øâà.

Çàêëþ÷èòåëüíàÿ ïîäà÷à ãàçà

Ðåãóëèðîâêà âðåìåíè ïîäà÷è çàùèòíîãî ãàçà ïîñëå ïîãàñàíèÿ äóãè.

Ôóíêöèÿ HF âîçáóæäàåò ýëåêòðè÷åñêóþ äóãó ñ ïîìîùüþ èñêðû ñ

âîëüôðàìîâîãî ýëåêòðîäà íà ñâàðèâàåìóþ äåòàëü, êîãäà ýëåêòðîä

ïðèáëèçèòñÿ ê äåòàëè.

LiftArct

Ôóíêöèÿ Lift Arct (”Ïîäíÿòü äóãó”) âîçáóæäàåò äóãó, êîãäà ýëåêòðîä êàñàåòñÿ

ñâàðèâàåìîé äåòà ëè, à çàòåì ïðèïîäíèìàåòñÿ íàä íåé.

Âîçáóæäåíèå äóãè ñ ïîìîùüþ ôóíêöèè LiftArc

. Øàã 1: ýëåêòðîä êàñàåò ñÿ äåòàëè. Øàã 2:

íàæàò êóðêîâûé âûêëþ÷àòåëü, è íà÷èíàåò òå÷ü íåáîëüøîé òîê. Øàã 3: ñâàðùèê îòâîäèò

ñâàðî÷íóþ ãîðåëêó îò äåòàëè: âîçáóæäàåòñÿ äóãà, è òîê àâòîìàòè÷åñêè ïîâûøàåòñÿ äî

çàäàííîãî çíà÷åíèÿ.

bi15d1ra -- 7 --

2-òàêòíûé ðåæèì

Ïðåäâàðèòåëüíàÿ

ïîäà÷à ãàçà

Íàðàñò

à-

íèå

Ñïà ä Çàêëþ÷èòåëü

íàÿ ïîäà÷à

ãàçà

Äåéñòâóåò ïðè 2-òàêòíîì óïðàâëåíèè ñâàðî÷íîé ãîðåëêîé.

Ïðè 2-òàêòíîì ðåæèìå óïðàâëåíèÿ ïðè íàæàòèè êóðêîâîãî âûêëþ÷àòåëÿ (1)

ãîðåëêè TIG çàïóñêàåòñÿ ïðåäâàðèòåëüíàÿ ïîäà÷à çàùèòíîãî ãàçà (åñëè ýòà

ôóíêöèÿ âêëþ÷åíà), à çàòåì âîçáóæäàåòñÿ ýëåêòðè÷åñêàÿ äóãà. Òîê âîçðàñòàåò

äî çàäàííîãî çíà÷åíèÿ (â ñîîòâåòñòâèè ñ ôóíêöèåé íàðàñòàíèÿ, åñëè îíà

âêëþ÷åíà). Ïðè îòïóñêàíèè êóðêîâîãî âûêëþ÷àòåëÿ (2) òîê ïðåêðàùàåòñÿ (è ëè

íà÷èíàåò ñïàäàòü, åñëè âêëþ÷åíà ôóíêöèÿ ñïàäà), è äóãà ãàñíåò. Íà÷èíàåòñÿ

çàêëþ÷èòå ëüíàÿ ïîäà÷à ãàçà, åñëè ýòà ôóíêöèÿ âêëþ÷åíà

4-òàêòíûé ðåæèì

Ïðåäâàðèòåëüíàÿ

ïîäà÷à ãàçà

Íàðàñò

à-

íèå

Ñïà ä Çàêëþ÷èòåëü

íàÿ ïîäà÷à

ãàçà

Äåéñòâóåò ïðè 4-òàêòíîì óïðàâëåíèè ñâàðî÷íîé ãîðåëêîé.

Ïðè 4-òàêòíîì ðåæèìå óïðàâëåíèÿ ïðè íàæàòèè êóðêîâîãî âûêëþ÷àòåëÿ (1)

çàïóñêàåòñÿ ïðåäâàðèòåëüíàÿ ïîäà÷à çàùèòíîãî ãàçà (åñëè ýòà ôóíêöèÿ

âêëþ÷åíà) . Ïî îêîí÷àíèè âðåìåíè ïðåäâàðèòåëüíîé ïîäà÷è çàùèòíîãî ãàçà

òîê ïîâûøàåòñÿ äî íà÷àëüíîãî óðîâíÿ (íåñêîëüêî àìïåð), è âîçáóæäàåòñÿ

ýëåêòðè÷åñêàÿ äóãà. Ïðè îòïóñêàíèè êóðê îâîãî âûêëþ÷àòåëÿ (2) òîê

âîçðàñòàåò äî çàäàííîãî çíà÷åíèÿ (ñ ïîñòåïåííûì íàðàñòàíèåì, åñëè

âêëþ÷åíà ñîîòâåòñòâóþùàÿ ôóíêöèÿ). Ïðè ñëåäóþùåì íàæàòèè êóðêîâîãî

âûêëþ÷àòåëÿ (3) òîê ñïàäàåò äî çàäàííîãî íà÷àëüíîãî çíà÷åíèÿ (ïëàâíî, åñëè

âêëþ÷åíà ñîîòâåòñòâóþùàÿ ôóíêöèÿ). Ïðè ñëåäóþùåì îòïóñêàíèè êóðêîâîãî

âûêëþ÷àòåëÿ (4) äóãà ãàñíåò, è ïðîèñõîäèò çàêëþ÷èòåëüíàÿ ïîäà÷à ãàçà.

bi15d1ra -- 8 --

Àêòèâíàÿ ïàíåëü

Íàñòðîéêè âûïîëíÿþòñÿ ñ ïàíåëè óïðàâëåíèÿ.

Áëîê äèñòàíöèîííîãî óïðàâëåíèÿ

Íàñòðîéêè âûïîëíÿþòñÿ ñ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ.

Äî âêëþ÷åíèÿ ìàøèíû áëîê äèñòàíöèîííîãî óïðàâëåíèÿ äîëæåí áûòü

ïîäê ëþ÷åí ê ðàçúåìó ä ëÿ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ, êîòîðûé

èìåå òñÿ íà ìàøèíå. Ïîñëå ââîäà â äåéñòâèå áëîêà äèñòàíöèîííîãî

óïðàâëåíèÿ, ïàíåëü óïðàâëåíèÿ ñòàíîâèòñÿ íåàêòèâíîé.

2.3 Ñêðûòûå ôóíêöèè TIG

Íà ïàíåëè óïðàâëåíèÿ èìåþòñÿ ñêðûòûå ôóíêöèè.

Äëÿ äîñò óïà ê ôóíêöèÿì íàæìèòå íà 5 ñåêóíä. Íà äèñïëåå ïîÿâèòñÿ

áóêâà è ÷èñëåííîå çíà÷åíèå. Âûáåðèòå ôóíêöèþ, íàæèìàÿ êëàâèøó ñî

ñòðåëêîé âïðàâî. Êðóãëàÿ ðó÷êà èñïîëüçóåòñÿ äëÿ èçìåíåíèÿ ÷èñëåííîãî

çíà÷åíèÿ âûáðàííîé ôóíêöèè.

Ôóíêöèÿ Óñòàâêè Çíà÷åíèå ïî

óìîë÷àíèþ

A = ïðåäâàðèòåëüíàÿ ïîäà ÷à ãàçà 0 -5 ñ 0,5 ñ

Äëÿ äîñòóïà ê ñêðûòûì ôóíêöèÿì íàæìèòå

íà 5 ñåêóíä.

Ïðåäâàðèòåëüíàÿ ïîäà÷à ãàçà

Çà äàíèå ïðîäîëæèòåëüíîñòè ïðåäâàðèòåëüíîé ïîäà÷è çàùèòíîãî ãàçà äî

ìîìåíòà çàæèãàíèÿ äóãè.

bi15d1ra -- 9 --

3 ÑÂÀÐÊÀ MMA

3.1 Óñòàâêè

Ôóíêöèÿ Äèàïàçîí óñòàâîê Ñòóïåíÿìè ïî: Çíà÷åíèå ïî

óìîë÷àíèþ

Òîê 16 -300 A 1 100 A

Ãî ð ÿ ÷ è é ï ó ñ ê

0-99 1 0

Äàâëåíèå äóãè

0-99 1 5

Êàïåëüíàÿ ñâàðêà

0=ÎÒÊË èëè 1=ÂÊË - OFF (“Îòêë.”)

Ðåãóëÿòîð ñâàðêè

ArcPlust

1=ÎÒÊË èëè 0=ÂÊË - ON (“Âêë.”)

Àêòèâíàÿ ïàíåëü OFF (“Îòêë.”) èëè ON

(“Âêë.”)

- ON (“Âêë.”)

Áëîê äèñòàíöèîííîãî

óïðàâëåíèÿ

OFF (“Îòêë.”) èëè ON

(“Âêë.”)

- OFF (“Îòêë.”)

Ýòè ôóíêöèè ÿâëÿþòñÿ ñêðûòûìè, ñì. ïóíêò 3.3.

3.2 Îáúÿñíåíèå ñèìâîëîâ è ôóíêöèé

Ñâàðêà ìåò îäîì ÌMA

Ìåòîä MMA íàçûâàåòñÿ òàêæå ñâàðêîé ïîêðûòûìè ýëåêòðîäàìè. Çàææåííàÿ

äóãà ðàñïëàâëÿåò ýëåêòðîä, è åãî ïîêðûòèå îáðàçóåò çàùèòíûé øëàê.

Àêòèâíàÿ ïàíåëü

Íàñòðîéêè âûïîëíÿþòñÿ ñ ïàíåëè óïðàâëåíèÿ.

Áëîê äèñòàíöèîííîãî óïðàâëåíèÿ

Íàñòðîéêè âûïîëíÿþòñÿ ñ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ.

Äî âêëþ÷åíèÿ ìàøèíû áëîê äèñòàíöèîííîãî óïðàâëåíèÿ äîëæåí áûòü

ïîäê ëþ÷åí ê ðàçúåìó ä ëÿ áëîêà äèñòàíöèîííîãî óïðàâëåíèÿ, êîòîðûé

èìåå òñÿ íà ìàøèíå. Ïîñëå ââîäà â äåéñòâèå áëîêà äèñòàíöèîííîãî

óïðàâëåíèÿ, ïàíåëü óïðàâëåíèÿ ñòàíîâèòñÿ íåàêòèâíîé.

3.3 Ñêðûòûå ôóíêöèè MMA

Íà ïàíåëè óïðàâëåíèÿ èìåþòñÿ ñêðûòûå ôóíêöèè.

Äëÿ äîñò óïà ê ôóíêöèÿì íàæìèòå íà 5 ñåêóíä. Íà äèñïëåå ïîÿâèòñÿ

áóêâà è ÷èñëåííîå çíà÷åíèå. Âûáåðèòå ôóíêöèþ, íàæèìàÿ êëàâèøó ñî

ñòðåëêîé âïðàâî. Êðóãëàÿ ðó÷êà èñïîëüçóåòñÿ äëÿ èçìåíåíèÿ ÷èñëåííîãî

çíà÷åíèÿ âûáðàííîé ôóíêöèè.

bi15d1ra -- 1 0 --

Ôóíêöèÿ Óñòàâêè Çíà÷åíèå ïî

óìîë÷àíèþ

C = äàâëåíèå äóãè 0 - 99 5

D = êàïåëüíàÿ ñâàðêà 0 =OFF(ÎÒÊË);

1 =ON(ÂÊË)

F =ðåãóëÿòîðArcPlust 1 =OFF(ÎÒÊË);

0 =ON(ÂÊË)

H = ã îðÿ÷èé çàïóñê 0 - 99 0

Äëÿ äîñòóïà ê ñêðûòûì ôóíêöèÿì íàæìèòå íà 5 ñåêóíä.

Äàâëåíèå äóãè

Äàâëåíèå äóãè èìååò áîëüøîå çíà÷åíèå ä ëÿ îïðåäåëåíèÿ òîãî, êàê èçìåíÿåòñÿ

ñèëà òîêà ïðè èçìåíåíèè ä ëèíû äóãè. ×åì ìåíüøå äàâëåíèå äóãè, òåì äóãà

ñïîêîéíåå, è òåì ìåíüøå ðàçáðûçãèâàíèå.

Êàïåëüíàÿ ñâàðêà

Ìåòîä êàïåëüíîé ñâàðêè ìîæåò áûòü èñïîëüçîâàí ïðè ñâàðêå ýëåêòðîäàìè èç

íåðæàâåþùåé ñòàëè. Ïðè ýòîì ðåæèìå ïðîèñõîäèò ïîïåðåìåííîå çàæèãàíèå

è ãàøåíèå äóãè, äëÿ òîãî ÷òîáû ëó÷øå êîíòðîëèðîâàòü âûäåëåíèå òåïëà. Äëÿ

òîãî ÷òîáû ïîãàñèòü äóãó, ýëåêòðîä äîñòàòî÷íî íåìíîãî ïðèïîäíÿòü ýëåêòðîä.

Ñâàðî÷íûé ðåãóëÿòîð - ArcPlust

Ñâàðî÷íûé ðåãóëÿòîð ArcPlust ïðåäñòàâëÿåò ñîáîé îðãàí ðåãóëèðîâàíèÿ

íîâîãî òèïà, êîòîðûé ïîçâîëÿåò ïîëó÷èòü áîëåå èíòåíñèâíóþ, áîëåå

êîíöåíòðèðîâàííóþ è ñïîêîéíóþ äóãó. Îíà áûñòðåå âîññòàíàâëèâàåòñÿ ïîñëå

êàïåëüíîãî êîðîòêîãî çàìûêàíèÿ, ÷òî óìåíüøàåò ðèñê ïðèëèïàíèÿ ýëåêòðîäà.

Äëÿ áîëüøèíñòâà ñâàðî÷íûõ ðàáî ò ðåãóëÿòîð ArcPlus ïîçâîëÿåò ïîëó÷èòü

íàèëó÷øèå ðåçóëüòàòût ÂÊË (0).

Ãîðÿ÷èé ïóñê

Ãîðÿ÷èé ïóñê óâåëè÷èâàåò ñâàðî÷íûé òîê â òå÷åíèå çà äàííîãî ïðîìåæó òêà

âðåìåíè â íà÷à ëå ïðîöåññà ñâàðêè, ñíèæàÿ òåì ñàìûì âåðîÿòíîñòü ïëîõîãî

ñïëàâëåíèÿ â íà÷àëå ñâàðíîãî øâà.

4ÊÎÄÛÍÅÈÑÏÐÀÂÍÎÑÒÅÉ

Êîä íåèñïðàâíîñòè ñèãíàëèçèðóåò î âîçíèêíîâåíèè íåèñïðàâíîñòè â

îáîðóäîâàíèè. Îí îòîáðàæàåòñÿ íà äèñïëåå â âèäå áóêâû E, çà êîòîðîé

ñëåäóåò êîäîâûé íîìåð íåèñïðàâíîñòè.

Îòîáðàæàåìûé íîìåð óñòðîéñòâà ïîçâîëÿåò îïðåäåëèòü, â êàêîì óñòðîéñòâå

ïðîèçîøëà íåèñïðàâíîñòü.

Íîìåð êîäà îøèáêè è íîìåð óñòðîéñòâà îòîáðàæàþòñÿ ïîî÷åðåäíî.

Åñëè îáíàðóæåíî íåñêîëüêî íåèñïðàâíîñòåé, íà ýêðàí áóäåò âûâåäåí òîëüêî

êîä ïîñëåäíåé îáíàðóæåííîé íåèñïðàâíîñòè. Äëÿ òîãî, ÷òîáû óäà ëèòü ñ

äèñïëåÿ îòîáðàæåíèå êîäà íåèñïðàâíîñòè, íàæìèòå ëþáóþ êíîïêó èëè

ïîâåðíèòå ðó÷êó.

bi15d1ra -- 1 1 --

Ïðèìå÷àíèå! Åñëè óñòðîéñòâî äèñòàíöèîííîãî óïðàâëåíèÿ âêëþ÷åíî,

âûêëþ÷èòå åãî íàæàòèåì ä ëÿ ñáðîñà èíäèêàöèè íåèñïðàâíîñòè.

bi15d1ra -- 1 2 --

4.1 Ïåðå÷åíü êîäîâ íåèñïðàâíîñòåé

U0 = áëîê ñâàðî÷íûõ ïàðàìåòðîâ U2 = èñòî÷íèê ïèòàíèÿ

U1 = Áëîê îõëàæäåíèÿ U4 = Áëîê äèñòàíöèîííîãî

óïðàâëåíèÿ

4.2 Îïèñàíèå êîäîâ îøèáîê

Íèæå îïèñûâàþòñÿ êîäû îøèáîê, êîòîðûå ïîëüçîâàòåëü ìîæåò óñòðàíèòü

ñàìîñòîÿòåëüíî. Ïðè âîçíèêíîâåíèè îøèáêè ñ äðóãèì êîäîì îáðàòèòåñü ê

òåõíèêó ïî îáñëóæèâàíèþ îáîðóäîâàíèÿ.

Êîä

íåèñï

ðàâíî

ñòè

Îïèñàíèå

Âûõîä ïðîìåæóòî÷íîãî íàïðÿæåíèÿ ïîñòîÿííîãî ò îêà çà ïðåäåëû

äîïóñòèìîãî äèàïàçîíà

Ñëèøêîì âûñîêîå èëè íèçêîå íàïðÿæåíèå â ñåòè ïèòàíèÿ. Ñëèøêîì âûñîêîå

íàïðÿæåíèå ìîæåò áûòü âûçâàíî ðåçêèìè êîëåáàíèÿìè â ñåòè ïèòàíèÿ èëè

ñëàáûì èñòî÷íèêîì ïèòàíèÿ (âûñîêàÿ èíäóêòèâíîñòü èñòî÷íèêà ïèòàíèÿ èëè

ïîòåðÿ ôàçû).

Äåéñòâèÿ: Âûçîâèòå òåõíèêà ïî îáñëóæèâàíèþ.

Âûñîêàÿ òåìïåðàòóðà

Ñðàáîòàëà çàùèòà îò òåïëîâîé ïåðåãðóçêè.

Ñâàðî÷íûé ïðîöåññ îñòàíîâëåí è íå ìîæåò áûòü çàïóùåí ïîâòîðíî äî òåõ ïîð,

ïîêà íå ïîíèçèòñÿ òåìïåðàòóðà.

Äåéñòâèÿ: Óáåäèòåñü â òîì, ÷òî îòâåðñòèÿ äëÿ çàáîðà è âûïóñêà îõëàæäàþùåãî

âîçäóõà íå ïåðåêðûòû è íå çàáèòû ã ðÿçüþ. Ïðîâåðüòå èñïîëüçóåìûé ðàáî÷èé

öèê ë, ÷òîáû óáåäèòüñÿ â òîì, ÷òî îáîðóäîâàíèå íå ïåðåãðóæàåòñÿ.

E12

Îøèáêà ñâÿçè (ïðåäóïðåæäåíèå)

Íåçíà÷ èòåëüíàÿ íåèñïðàâíîñòü â øèíå CAN bus.

Äåéñòâèÿ: Óáåäèòåñü â îòñóòñòâèè íåèñïðàâíûõ áëîêîâ, ïîäêëþ÷åííûõ ê øèíå

CAN bus. Ïðîâåðüòå êàáåëè. Åñëè íåèñïðàâíîñòü íå óñòðàíèëàñü, âûçîâèòå òåõíèêà

ïî îáñëóæèâàíèþ.

E14

Îøèáêà ñâÿçè (øèíà îòêë.)

Ñåðüåçíàÿ íåèñïðàâíîñòü â øèíå CAN bus.

Äåéñòâèÿ: Óáåäèòåñü â îòñóòñòâèè íåèñïðàâíûõ áëîêîâ, ïîäêëþ÷åííûõ ê øèíå

CAN bus. Ïðîâåðüòå êàáåëè. Åñëè íåèñïðàâíîñòü íå óñòðàíèëàñü, âûçîâèòå òåõíèêà

ïî îáñëóæèâàíèþ.

E29

Îòñóòñòâèå ïîòîêà îõëàæäàþùåé âîäû

Ñðàáîòàëî ðåëå êîíòðîëÿ ïîò îêà.

Ïðîöåññ ñâàðêè îñòàíîâëåí, è ïîâòîðíûé åãî ïóñê çàáëîêèðîâàí.

Äåéñòâèÿ: Ïðîâåðüòå êîíòóð ïîäà÷è îõëàæäàþùåé âîäû è íàñîñ.

E41

Îòñóòñòâèå êîíòàêòà ñ áëîêîì îõëàæäåíèÿ

Ïîò åðÿí êîíòàêò áëîêà ïàðàìåòðîâ ñâàðêè ñ áëîêîì îõëàæäåíèÿ. Ïðîöåññ ñâàðêè

ïðåêðàùàåòñÿ.

Äåéñòâèÿ: Ïðîâåðüòå ýëåêòðè÷åñêóþ ñõåìó. Åñëè íåèñïðàâíîñòü íå óñòðàíèëàñü,

âûçîâèòå òåõíèêà ïî îáñëóæèâàíèþ.

5 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 3 --

TOCe

1 INTRODUCTION 14...................................................

1.1 Control panel 14.............................................................

2 TIG WELDING 15.....................................................

2.1 Settings 15..................................................................

2.2 Symbol and Function explanations 15...........................................

2.3 Concealed TIG functions 17...................................................

3 MMA WELDING 18....................................................

3.1 Settings 18..................................................................

3.2 Symbol and Function explanations 18...........................................

3.3 Hidden MMA functions 18.....................................................

4 FAULT CODES 19.....................................................

4.1 List of fault codes 20..........................................................

4.2 Fault code descriptions 20.....................................................

5 ORDERING SPARE PARTS 20..........................................

ORDERING NUMBER 21.................................................

-- 1 4 --

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1 INTRODUCTION

The manual describes the use of TA23 control panel.

For general information about operation see user’s instructions for the power source.

When mains power is supplied the unit runs a self diagnosis of the

LEDs and the display, the program version is displayed and in this

example the program version is 0.18A

1.1 Control panel

Knob for setting data (current or seconds)

Display

Choice of welding method TIG or MMA

Choice of HF start or LiftArct

Choice of 2-- stroke or 4--stroke

Setting from panel or for connecting remote control unit

Indication of which parameter is shown in the display (current or seconds)

Choice of setting parameter

Indication of selected setting parameter, see page 15

-- 1 5 --

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2 TIG WELDING

2.1 Settings

TIG without pulsing

Function Setting range In steps of: Default value

HF / LiftArc t

HF or LiftArct -- LiftArct

2/4--stroke

2strokeor4stroke -- 2stroke

Gas pre flow time

0--5s 0.1 s 0,5 s

Slope up--time 0--10s 0.1 s 0.0 s

Slope down time 0--10s 0.1 s 1.0 s

Gas post flow time 0--25s 0.1 s 5.0 s

Current 4 --300 A 1A 60 A

Active panel OFF or ON -- ON

Remote control unit OFF or ON -- OFF

These functions are concealed TIG functions, see description point 2.3.

These functions cannot be changed while welding is in progress

2.2 Symbol and Function explanations

TIG welding

TIG welding melts the metal of the workpiece, using an arc struck from a tungsten elec -

trode, which does not itself melt. T he weld pool and the electrode are protected by

shielding gas.

Parameter settings

1. Slope up

2. Welding current

3. Slope down

4. Gas post flow time

Slope up

The slope up function means that, when the TIG arc strikes, the current rises slowly

to the set value. This provides ‘gentler’ heating of the electrode, and gives the welder

a chance to position the electrode properly before the set welding current is reached.

Weldin g current

A higher current produces a wider weld pool, with better penetration into the

workpiece.

Slope down

TIG welding uses “slope down”, by which the current falls ’slowly’ over a controlled

time, to avoid crater s and/or cracks. when a weld is finished.

-- 1 6 --

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Gas post--flow

This controls the time during which shielding gas flows after the arc is extinguished.

The HF function strikes the arc by means of a spark from the electrode to the

workpiece as the electrode is brought closer to the workpiece.

LiftArct

The LiftArct function strikes the arc when the electrode is brought into contact with

the workpiece and then lifted away from it.

Striking the arc with the LiftArc function

. Step 1: the electrode is touched on to the workpiece. Step

2: the trigger switch is pressed, and a low current starts to flow . Step 3: the welder lifts the electrode

from the workpiece: the arc strikes, and the current rises automatically to the set value.

2stroke

Gas pre--flow Slope

Slope down Gas post--

flow

Functions when using 2 stroke control of the welding torch.

In the 2 stroke control mode, pressing the TIG torch trigger switch (1) starts gas

pre--flow (if used) and strikes the arc. The current rises to the set value (as controlled

by the slope up function, if in operation). Releasing the trigger switch (2) reduces the

current (or starts slope down if in operation) and extinguishes the arc. Gas post--flow

follows if it is in operation.

-- 1 7 --

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4stroke

Gas pre--flow Slope

Slope down Gas post--

flow

Functions when using 4 stroke control of the welding torch.

In the 4 stroke control mode, pressing the trigger switch (1) starts gas pre--flow (if

used). At the end of the gas pre--flow time, the current rises to the pilot current (a few

ampere), and the arc is struck. Releasing the trigger switch (2) increases the current

to the set value (with slope up, if in use). When the trigger switch is pressed in (3)

the current returns to the set pilot current (with ”slope down” if in use). When the

trigger switch is released again (4) the arc is extinguished and any gas post flow

occurs.

Active panel

Settings are made from the control panel.

Remote control unit

Settings are made from the remote control unit.

The remote control unit must be connected to the remote control unit socket on the

machine before activation. When the remote control unit is activated the panel is

inactive.

2.3 Concealed TIG functions

There are concealed functions in the control panel.

To access the functions, press for 5 seconds. The display shows a letter and

a value. Select function by pressing the right arrow. The knob is used to change the

value of the selected function.

Function Settings Default value

A = gas pre --flow 0 --5 s 0,5 s

To access concealed functions, press for 5 seconds.

Gas pre--flow

This controls the time during which shielding gas flows before the arc is struck.

-- 1 8 --

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3 MMA WELDING

3.1 Settings

Function Setting range In steps of: Default value

Current 16 --300 A 1 100 A

Hotstart

0--99 1 0

Arc f orce

0--99 1 5

Drop welding

0=OFF or 1=ON -- OFF

Weld regulator ArcPlust

1=OFF or 0=ON -- ON

Active panel OFF or ON -- ON

Remote control unit OFF or ON -- OFF

These functions are concealed functions, see description point 3.3.

3.2 Symbol and Function explanations

MMA weld in g

MMA welding may also be referred to as welding with coated electrodes. Striking the

arc melts the electrode, and its coating forms protective slag.

Active panel

Settings are made from the control panel.

Remote control unit

Settings are made from the remote control unit.

The remote control unit must be connected to the remote control unit socket on the

machine before activation. When the remote control unit is activated the panel is

inactive.

3.3 Hidden MMA functions

There are concealed functions in the control panel.

To access the functions, press for 5 seconds. The display shows a letter and

a value. Select function by pressing the right arrow. The knob is used to change the

value of the selected function.

-- 1 9 --

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Function Settings Default value

C = Arc Force 0 -- 99 5

d = drop welding 0 = OFF; 1 =ON 0

F = regulator type ArcPlust 1 = OFF; 0 =ON 0

H = Hotstart 0 -- 99 0

To access concealed functions, press for 5 seconds.

Arc Force

The arc force is important in determining how the current changes in response to a

change in the arc length. A lower value gives a calmer arc with less spatter.

Drop welding

Drop welding can be used when welding with stainless electrodes. The function

involves alternately striking and extinguishing the arc in order to achieve better

control of the supply of heat. T he electrode needs only to be raised slightly to

extinguish the arc.

Weldin g regulator ArcPlust

Welding regulator ArcPlust is a new type of control that produces a m ore intense,

more concentrated and calmer arc. It recovers more quickly after a spot

short--circuit, which reduces the risk of the electrode becoming stuck. Most welding

applications obtain the best results with ArcPlust ON (0).

Hot Start

Hot start increases the weld current for an adjustable time at the start of welding,

thus reducing the risk of poor fusion at the beginning of the joint.

4 FAULT CODES

The fault code is used to indicate that a fault has occurred in the equipment. It is

indicated in the display by an E followed by a fault code number.

A unit number is displayed to indicate which unit has generated the fault.

Fault code numbers and unit numbers are shown alternately.

If several faults have been detected only the code for the last occurring fault is

displayed. Press any function button or turn the knob to remove the fault indication

from the display.

NOTE! If the remote control is activated, deactivate the remote control by pressing

to remove the fault indication.

-- 2 0 --

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4.1 List of fault codes

U0 = welding data unit U2 = power source

U1 = cooling unit U4 = remote control unit

4.2 Fault code descriptions

Below are described event codes at which the user himself can take corrective

action. If any other code is shown, send for a service technician.

Fault

code

Description

Intermediate DC voltage outside limits

The mains power supply is too high or too low. Too high a voltage can be due to severe

transients on the mains power supply or to a weak power supply (high inductance of the

mains power supply or a phase missing).

Action: Send for a service technician.

High temperature

The thermal overload cut--out has tripped.

The current welding process is stopped and cannot be restarted until the temperature has

fallen.

Action: Check that the cooling air inlets or outlets are not blocked or clogged with dirt.

Check the duty cycle being used, to make sure that the equipment is not being overloaded.

E12

Communication error (warning)

Less serious interference on the CAN bus.

Action: Check that there are no faulty units connected on the CAN bus. Check the cables.

Send for a service technician if the fault persists.

E14

Communication error (bus off)

Serious interference on the CAN bus.

Action: Check that there are no faulty units connected on the CAN bus. Check the cables.

Send for a service technician if the fault persists.

E29

No cooling water flow

The flow monitor switch has tripped.

The current welding process is stopped and starting is prevented.

Action: Check the cooling water circuit and the pump.

E41

Lost contact with the cooling unit

The welding data unit has lost contact with the cooling unit. The welding process stops.

Action: Check the wiring. Send for a service technician if the fault persists.

5 ORDERING SPARE PARTS

Spare parts may be ordered through your nearest ESAB dealer, see the last page of

this publication.

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