SunStar SC 8200J Series Manuale utente

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USER



S MANUAL

R



SC 8200J Series

Direct Drive,

Feed-off-the-Arm

3 Needle 6 Thread Double

Chain Stitch M/C

Best Quality

Best Price

Best Service



R

1.

Thank you for purchasing our product. Based on the rich expertise and

experience accumulated in industrial sewing machine production, SUNSTAR

will manufacture industrial sewing machines, which deliver more diverse

functions, high performance, powerful operation, enhanced durability, and

more sophisticated design to meet a number of user’s needs.

2. Please read this user’s manual thoroughly before using the machine. Make

sure to properly use the machine to enjoy its full performance.

3. The specifications of the machine are subject to change, aimed to enhance

product performance, without prior notice.

4.

This product is designed, manufactured, and sold as an industrial sewing

machine. It should not be used for other than industrial purpose.

Machine Type

    

󰣂



󰣂󰣂

Sunstar Chain Stitch

J : Jean

L : Light Materials

01

Code

Direct Motor

02

Clutch Motor

Motor

B

R

Code

Roller Type Puller(For Heavy weight Materials)

Belt Type Puller(For Light Materials)

Puller type

PF

MF

Code

Structure of pneumatic presser foot(Direct)

Structure of Mechanism presser foot(Clutch)

Presser foot type

󰢙









4

Contents

1 Machine Safety Regulations ------------------------------------------------------------------ 6

1) Transporting machine ------------------------------------------------------------------------------ 6

2) Installing machine ----------------------------------------------------------------------------------- 6

3) Repairing machine ---------------------------------------------------------------------------------- 6

4) Operating machine ---------------------------------------------------------------------------------- 7

5) Safety devices ---------------------------------------------------------------------------------------- 7

6) Caution mark position ------------------------------------------------------------------------------ 8

7) Contents of marks ----------------------------------------------------------------------------------- 8

2. Machine Parts ----------------------------------------------------------------------------------------- 9

3. Specifications

--------------------------------------------------------------------------------------- 10

4. Installation

--------------------------------------------------------------------------------------------- 11

1) Table Installation ----------------------------------------------------------------------------------- 11

2) Machine Head Installation ----------------------------------------------------------------------- 12

3) Ground Wire Connection ------------------------------------------------------------------------ 13

4) Attaching the pulley cover(clutch type) ------------------------------------------------------- 13

5) Connection to clutch-type pedal --------------------------------------------------------------- 14

6) LRP Puller Attachment --------------------------------------------------------------------------- 15

7) SRP Puller Attachment --------------------------------------------------------------------------- 17

8) Sewing of several clothes as one (FEED-OFF-ARM)

Attaching & Setting Puller to Sewing Machine---------------------------------------------- 19

5. Machine Preparation ----------------------------------------------------------------------------- 23

1) Oil Supply -------------------------------------------------------------------------------------------- 23

6. Sewing Preparation ------------------------------------------------------------------------------- 25

1) Needle Installation --------------------------------------------------------------------------------- 25

2) Lower Thread Placement ------------------------------------------------------------------------ 25

3) Upper Thread Placement ------------------------------------------------------------------------ 26

4) Handling of Waste Oil ----------------------------------------------------------------------------- 26

7. Sewing ---------------------------------------------------------------------------------------------------27

1) Sewing ------------------------------------------------------------------------------------------------ 27

5

2) Trial Operation (pedal operation method) --------------------------------------------------- 28

3) Trial sewing (How to operate a clutch-type pedal) ---------------------------------------- 28

8. Thread Tension ------------------------------------------------------------------------------------- 29

1) Thread Tension Adjustment --------------------------------------------------------------------- 29

2) Adjustment of Presser Bar Pressure --------------------------------------------------------- 29

3) Adjusting the pneumatic presser bar --------------------------------------------------------- 30

9. Cleaning ------------------------------------------------------------------------------------------------ 31

1) Daily Cleaning -------------------------------------------------------------------------------------- 31

10. Adjustment ------------------------------------------------------------------------------------------ 32

1) Adjustment of Needle Bar Height -------------------------------------------------------------- 32

2) Adjustment of Needle and Looper Timing --------------------------------------------------- 33

3) Needle Avoiding Looper Timing --------------------------------------------------------------- 33

4) Adjustment of Needle Bar Guide -------------------------------------------------------------- 34

5) Adjustment of Feed Dog Height --------------------------------------------------------------- 34

6) Adjustment of Thread Release Lever -------------------------------------------------------- 35

7) Adjustment of Thread Take-up Guide -------------------------------------------------------- 35

8) Adjustment of Upper Thread Adjusting Cam ----------------------------------------------- 36

9) Adjustment of Thread Release Shaft --------------------------------------------------------- 36

10) Adjustment of Lower Thread Take-up Timing -------------------------------------------- 36

11) Lapper Installation ------------------------------------------------------------------------------- 36

12) Adjusting position of the belt puller ---------------------------------------------------------- 37

13) Fixing without puller ----------------------------------------------------------------------------- 38

14) Decelerator Timing Adjustment -------------------------------------------------------------- 39

15) Adjustment of Puller Feeding Amount -------------------------------------------------------40

16) Speed Lever Stitch Length Adjustment ---------------------------------------------------- 40

17) P.S.W-I Stitch Length Adjustment ---------------------------------------------------------- 40

18) Ascending Momentum of the Ruller --------------------------------------------------------- 41

19) Bearing Replacement---------------------------------------------------------------------------- 41

20) Breakdown of TENSION DISK & E-RING --------------------------------------------------41

6



Machine Safety Regulations

Safety instructions on this manual are defined as Danger, Warning and Caution.

If you do not follow the instructoins, physical injuries and machine damages might be occurred.

: This indication should be observed definitely. If not, there will be a danger during the installation, conveyance and

maintenance of the machine.

: When you follow this indication, injuries from the machine can be prevented.

: When you follow this indication, error on the machine can be prevented.

Caution

Warning

Danger

1) Transporting

machine

Danger

2) Installing

machine

Warning

3) Repairing

machine

Caution

Those in charge of transporting the machine should have a full understanding of the machine.

The following indications should be followed when the machine is being transported.

 More than 2 people must transport the machine.

 To prevent accidents from occurring during transportation, wipe off the oil on the

machine compeletely.

When the machine needs to be repaired, only the assigned troubleshooting engineer educated

at the company should take charge.

 Before cleaning or repairing the machine, turn off the main power and wait 4 minutes till

the machine is completely out of power.

 Not any of the machine specifications or parts should be changed without consulting the

company. Such changes may make the operation dangerous.

 Spare parts produced by the company should only be used for replacements.

 Put all the safety covers back on the machine after the machine has been repaired.

The machine may not work properly or breakdown, if installed in certain places, Install the

machine where the following qualifications agree.

 Remove the package and wrappings from the top. Take special notice on the nails on the

wooden boxes.

 Dust and moisture stains and rusts the machine. Install an airconditioner and clean the

machine regularly.

 Keep the machine out of the sun.

 Leave sufficient space of more than 50cm behind, and on the right and left

side of the machine for repairing.

 EXPLOSION HAZARDS

Do not operate in explosive atmospheres. To avoid explosion, do not operate this

machine in an explosive atomsphere including a place where large quantities of

aerosol spray product are being used or where oxygen is being administered unless

it has been specifically certified for such operation.

 The machine is not provided with a local lighting due to the feature of machine.

Therefore the illumination of the working area must be fulfilled by end user.

[Refer] Details for machine installation are described in 4. Installation.

7

SC8200 Series are designed as industrial sewing machines performing sewing on denim and

other similar materials. Please observe the following instructions during the machine operation.

 Read through this manual carefully and completely before operating the machine.

 Wear proper clothes for work.

 When the machine is in operation, do not bring your hands or body near the moving parts

of the machine, such as needle, looper, spreader, thread take-up lever and pulley, etc.

 Keep the covers and safety plates in place during operation.

 Be sure to connect the earthing conductor.

 Turn off the main power and check if the switch is turned offbefore opening electric

boxes such as the control box.

 Stop the machine before threading the needle or checking after work.

 Do not step on the pedal when turning the power on.

 Do not operate the machine with any cooling fan blocked.

The air-filter on control box must be cleaned once a week.

 If possible, install the machine away from source of strong electrical noise such as high

frequency welding machines

4) Operating

machine

Warning

Caution

[ Warning ]

Keep cover in place before operating, turn off power before inspecting or adjusting in order

to prevent physical injury from belt.

5) Safety devices



Safety label : Things to be kept in mind during operation are described.



Thread take-up lever cover : Prevents the contact between a body part and the thread take-

up lever



Safety plate : Prevents the contact between needles and fingers.



Motor cover : Prevents any potential accidents from occurring while a motor is in

operation.









8

Caution





7) Contents of

marks

Caution mark is attached on the machine for safety.

When you operate the machine, follow the directions on the mark.

6) Caution mark

position





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    

     



    



   

  





     

    

   



     



   

   









9



Machine Parts

 Arm

 Bed

 Main Shaft Motor Cover

 Pedal

 Thread Stand

 Thread Take-up Lever Cover













10



Specifications

Table for Clutch Motor S/M Spin Number

Table for sewing machine rotation number in the event of a clutch motor (external diameter of hand pulley: 80mm)

Computation is according to anumber of regularity rotation.

External diameter of the

sewing machine pulley (mm)

60 65 70 75 80 85 90 95

Number of sewing machine rotation

(rpm)

2583 2799 3014 3229 3445 3665 3875 4091

Usage Heavy weight Materials(Jeans) Light Materials

Stitch Length (mm) 2-4.2 1.1-3.1

Needle Bar Stroke (mm) 35 27

Feed Dog Height (mm) 1.2 0.9

Needle TVX5#Nm22 TVX64NY#11PSU

Attachment 1/4XH, 1/4X 1/4M

Puller Belt-type , Roller Type Puller Roller Type Puller

Presser Foot Climb Sensor O X X X

Presser Bar Pneumatic Type O X O X

Pulley Size X 60Hz : 80, 50Hz : 100 X 60Hz : 80, 50Hz : 100

Main Motor AC Servo (FORTUNA4)

Clutch 2P 60Hz 400W

AC Servo (FORTUNA4)

Clutch 2P 60Hz 400W

Clutch 2P 50Hz 400W Clutch 2P 50Hz 400W

Max. Sewing Speed (spm) 4000 4000 (default setting: 3500) 4000 4000 (default setting: 3500)

Lubrication Oil tank type

Model SC 8200J/01 SC 8200J/02 SC 8200L/01 SC 8200L/02

Power : Main Shaft Motor for Clutch (SMC-1701D), Hand Pulley 80

In case of 3500 RPM : 2P 60HZ(1-phase high-speed)  Motor pulley 80, V belt M Type 43 inch

2P 50HZ(1-phase high-speed)  Motor pulley 100, V belt M Type 44 inch

11



Installation

1) Table Installation

(1) Table Type

12

2) Machine Head Installation

A. Assemble the pulley cover base  to the machine

bed  using two hexagonal bolts  and two

washers .

Insert two bar cushions  into the holes under the

bed.

B. When placing the two hexagonal bolts , make sure

that they are deeply inserted into the notches on the

pulley cover base . And make sure that the pulley

cover base  is in parallel with the bed (if not, the

pulley cover might contact the machine pulley).

Parallel



















C. Place the machine head on the table and properly

place the hole of the presser bar lifter chain . Then

locate the belt hole  in the slant direction from the

presser bar lifter chain. Make the front and back

adjustments.

13

D. Assemble the cushion  to the machine bed and the

pulley cover base using the fixed screw , and use

the screw  to fix it to the table.

 Place the machine head on the table and make

sure it is well balanced. If the balance of the

machine head is not right, lubrication may not

properly take place.







3) Ground Wire Connection

Connect the ground wire to the base and the control box.

A. Connect the ground wire  to the base using a screw

 and a washer .

B. Pass the ground wire  through the hole on the

table.

C. Connect the ground wire  to the control box.

4) Attaching the pulley cover(clutch type)

A. Place the belt on the pulley and lift the belt.





14

B. With the belt pulled upward,  the belt cover (Dn)

 to the base using the screws and the washers

 (5EA).

C. Insert the belt into the belt cover (Dn) and fix

the belt cover using the screws (3EA).

5) Connection to clutch-type pedal

Connect the lap lift lever and the pneumatic pressure

switch to Chain .

And then connect the pneumatic switch to Chain 

on the foot pedal.



























15





















6) LRP Puller Attachment

A. Replace the no.



presser foot bolt with the

decelerator bolt.

B. Attach the no.



lower roller to the machine.

* Refer to clause H.

C. Attach the no.



decelerator to the machine.

 Adjust the no.



È upper/ lower roller horizontally.

D. Replace the pulley of the no.



machine with the

decelerator pulley.

E. Connect the no.



shaft lever with the no.



pulley

lever.

16







  

F. No.



: Stitch Lever

(The stitch is getting wider by lowering from

1 to 4 one by one)

G. A belt cover should be installed.



The belt cover should be cut out like no.



for a

brand new machine.

G. H. Lower roller installation

Attach the bracket to the no.



fixed tap hole like no.



and keep parallel like no.



17

B. Open the pulley cover of 8200 and fix the pulley of

the puller to the shaft.

C. The position of the timing is the place to adjust the

pulling of the roller.

After operate no. 6 of the manuals, adjust the wheel

movement identically.











7) SRP Puller Attachment

A. Replace the presser foot bolt with the puller bolt.

D. Attach the puller to the body of 8200.

(Use the M8X25m/m, M6X60m/m bolt.)

18



E. In case fixing the puller, adjust a needle plate base

and a urethane roller base of the puller in parallel.

F. Fix a pulley lever of the puller and a pulley.

G. Install the cover of the puller.

19

C. Fix the Puller with the fixation bolt (M10 * 20m/m-3EA)

during attachment.

D. Locate the red-marked thread take-up lever position on the

top.

8) MODEL : BP(Belt Puller Type)

Sewing of several clothes as one (FEED-OFF-

ARM)

Attaching & Setting Puller to Sewing Machine

A. Insert Timing Belt Pulley A into the upper shaft of M/C.

B. Attach the Belt Puller to the M/C.









20

F. Adjust the belt tension using idler on the red-marked part to

keep the position unchanged when the puller timing belt is

connected to the timing belt pulley A.

G. Put the belt cover.

E. Fix it to conform to the red-marked part. (The machine and

the time of the puller accord well)







Saw teeth movement of the machine and the timing of puller need to be united.

Caution

Fix the belt with proper tension not too loosely or tightly.

Caution

Fix the belt cover not to interfere in the machine.

Caution

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