Thermo Fisher Scientific TSX Manuale del proprietario

-30°C Plasma Freezers

TSX Series

Installation and Operation

327933H01 Rev. B April 2018

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IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result

in damage to the unit, injury to operating personnel, and poor equipment performance.

CAUTION All internal adjustments and maintenance must be performed by qualified service personnel.

Material in this manual is for informational purposes only. The contents and the product it describes are

subject to change without notice. Thermo Fisher Scientific makes no representations or warranties with

respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental,

arising from or related to the use of this manual.

For your future reference and when contacting the factory, please have the following information readily

available. It can be found on the dataplate attached to your unit.

Model Number:

Serial Number:

The following information, if available, is helpful for contacting the factory.

Date Purchased:

Purchase order number:

Source of Purchase:

(manufacturer or specific agent/rep organization)

Table of Contents

Models.......................................................................................1

Safety Precautions....................................................................2

Unpacking.................................................................................4

Packing List..............................................................................5

General Recommendations.....................................................6

Temperature Monitoring ......................................................6

Intended Use ........................................................................6

Operating Standards ...............................................................7

Unit Specifications ...............................................................7

Installation................................................................................8

Location ...............................................................................8

Leveling ...............................................................................8

Wiring ..................................................................................8

Shelves .................................................................................9

Drawers ................................................................................9

Baskets ...............................................................................13

Anti-Tip Brackets ...............................................................13

Temperature Sensor Bottles ...............................................16

Door Operation ..................................................................16

Remote Alarm (Optional) ..................................................17

Final Checks .......................................................................18

Startup ....................................................................................19

Initial Startup ......................................................................19

Product Loading and Unloading Guidelines ......................19

Operation................................................................................21

Control Panel ......................................................................21

Display Functions ..............................................................23

Programming Functions .....................................................24

Service Parameters .............................................................24

Temperature Settings .........................................................27

Alarms ................................................................................27

Chart Recorder .....................................................................29

Set Up and Operation .........................................................29

Changing Chart Paper ........................................................30

Power Supply .....................................................................30

Calibration and Adjustments ..............................................31

Temperature Transmitter (Optional)..................................32

Maintenance...........................................................................33

Cleaning the Cabinet Interior .............................................33

Table of Contents

Cleaning the Condenser Filter ............................................33

Cleaning the Condenser .....................................................33

Automatic Defrost ..............................................................34

Gasket Maintenance ...........................................................34

Alarm Battery Maintenance ...............................................34

Preparation for storage .......................................................34

Troubleshooting.....................................................................35

End of Life Care.....................................................................37

Warranty ................................................................................38

Models

Thermo Scientific TSX -30°C Plasma Freezers 1

1 Models

The table below shows the units covered in this operation and installation

manual by model number. Refer to

Section 6.1

for details on the voltage

specifications for the various models.

Table 1. Applicable Models

Unit Model (*)

Thermo Scientific - TSX2330L* A/D/V

Thermo Scientific - TSX5030L* A/D/V

Safety Precautions

2 TSX -30°C Plasma Freezers Thermo Scientific

2 Safety Precautions

In this manual, the following symbols and conventions are used:

This symbol when used alone indicates important operating instructions which

reduce the risk of injury or poor performance of the unit.

WARNING: This symbol indicates potentially hazardous situations which,

if not avoided, could result in serious injury or death.

WARNING: This symbol indicates situations where dangerous voltages

exist and potential for electrical shock is present.

WARNING: This symbol indicates potentially hazardous situations, which

if not avoided could result in fire.

CAUTION: This symbol, in the context of a CAUTION, indicates a

potentially hazardous situation which if not avoided could result in minor to

moderate injury or damage to the equipment.

CAUTION: This indicates a situation which may result in property

damage.

This symbol indicates surfaces which may become hot during use and may cause

a burn if touched with unprotected body parts.

Before installing, using or maintaining this product, please be sure to read the

manual and product warning labels carefully. Failure to follow these instructions

may cause the product to malfunction, which could result in injury or damage.

This symbol indicates possible pinch points which may cause personal injury.

The snowflake symbol indicates low temperatures and risk of frost bite. Do not

touch bare metal or samples with unprotected body parts.

This symbol indicates a need to use gloves during indicated procedures. If

performing decontamination procedures, use chemically resistant gloves. Use

insulated gloves for handling samples.

Safety Precautions

Thermo Scientific TSX -30°C Plasma Freezers 3

Below are important safety precautions that apply to this product:

Use this product only in the way described in the product literature and in this

manual. Before using it, verify that this product is suitable for its intended use. If

the equipment is used in a manner not specified by the manufacturer, the

protection provided by the equipment may be impaired.

Do not modify system components, especially the controller. Use OEM exact

replacement equipment or parts. Before use, confirm that the product has not

been altered in any way.

WARNING: Your unit must be properly grounded in conformity with

national and local electrical codes. Do not connect the unit to overloaded

power sources.

WARNING: Disconnect the unit from all power sources before cleaning,

troubleshooting, or performing other maintenance on the product or its

controls.

WARNING: This unit is not for storage of flammable materials.

WARNING: This unit is charged with hydrocarbon refrigerants. Only

qualified service personnel should service this unit.

WARNING: Unauthorized repair of your freezer will invalidate your

warranty. Contact Technical Service at 1-800-438-4851 for additional

information.

WARNING: No equipment that uses an open flame should be placed

inside the freezer. This will harm the unit, hamper functionality and

compromise your safety.

CAUTION: Do not use any battery powered or externally-powered

equipment in the freezer.

Unpacking

4 TSX -30°C Plasma Freezers Thermo Scientific

3 Unpacking

At the time of delivery, be sure to inspect the unit packaging for damage before

signing for the shipment. If packaging damage is present, request immediate

product inspection and file a claim with the carrier.

Note Packaging damage does not denote that unit damage exists.

If concealed damage is found (damage that is not apparent until the item has

been unpacked), stop further unpacking and save all packing for carrier's

inspection. Make a written request for inspection to delivering carrier. This must

be done within 15 days after delivery. Then file a claim with the carrier.

Do not return goods to the manufacturer without written authorization

.

Packing List

Thermo Scientific TSX -30°C Plasma Freezers 5

4 Packing List

Inside the freezer cabinet is a bag containing:

• USB Drive with this and other user manuals, including translated

versions

• Certificate of Conformance

•Warranty Card

• Safety Data Sheet for Glycerin

• Quick start guide

• Two control panel keys (silver)

• Two cabinet door keys (gold)

• Chart recorder pamphlet

• Extra chart recorder paper

If the unit was ordered with shelves, the bag will also include:

• Small bag with shelving clips

If specified on the order, the bag may also include:

• QC temperature graph and test log

• Calibration information

Other items with your unit include:

• Power Cord

• Anti-Tip Bracket Kit

• Baskets, Shelves or Drawers

• Thermal Bottles

General Recommendations

6 TSX -30°C Plasma Freezers Thermo Scientific

5 General

Recommendations

This section includes some general recommendations for your unit.

5.1 Temperature

Monitoring

IMPORTANT NOTE We recommend the use of a redundant and

independent temperature monitoring system so that the freezer can be

monitored continuously for performance commensurate with the value of

product stored.

5.2 Intended Use The -30°C plasma freezers described in this manual are intended for the

storage of blood and blood products in a frozen state. All materials stored in

these products must be in sealed blood bags. Product must not be stored in

open containers. These products are intended for storing samples or

inventory at operating temperatures between -35°C and- 15°C.

These products should only be used by an authorized and adequately

trained personnel.

It is considered a medical device and has therefore been registered with the

medical device regulatory body FDA and is considered a Class 1 medical

device by the FDA. This product is classified as product code JRM,

regulation number 862.2050 and is considered 510(K) exempt.

This unit is not

intended for use in classified hazardous locations, nor to be used for the storage

of flammable or corrosive inventory.

CAUTION: Storage of unsealed corrosive substances may cause the interior

of the unit to corrode.

Operating Standards

Thermo Scientific TSX -30°C Plasma Freezers 7

6 Operating

Standards

The freezers described in this manual are classified for use as stationary

equipment in a Pollution Degree 2 and Overvoltage Category II environment.

These units are designed to operate under the following environmental

conditions:

• Indoor use

Altitude up to 2000 m (6512 feet)•

Maximum relative humidity 60%• for temperatures from 15 to 32°C

(59 to 90°F).

Main supply voltage fluctuations• not to exceed 10% of the nominal

voltage.

The freezer must not be connected• to a GFCI (Ground Fault Circuit

Interrupter) protected outlet as it may be subject to nuisance tripping.

6.1 Unit Specifications

The last character in the model number listed on the freezer identifies the

electrical specifications for your unit.

The dataplate is located on the upper left side of the unit.

Table 2. Unit Specifications

Model Rated

Voltage Rated

Current Frequency

/ Phase

Power

Module

Plug

Drawers/

250ml

Plasma Bags

Weight

Kg (lbs) Exterior Dimensions

(H x D x W)

60Hz/1115V23A

IEC C19 7 / 532

(76 per drawer)

209 (461) 199.4 x 96.2 x 71.1 cm

(78.5 x 37.88 x 28.0 in)

200 (440)

50/60Hz/1208-230V23D

200 (440)

50/60Hz/1208-230V23V

60Hz/116 A115V50A

IEC C19 14 / 1064

(76 per

drawer)

332 (731) 199.4 x 96.2 x 143.5 cm

(78.5 x 37.88 x 56.5 in)

332 (731)

50/60Hz/19.6 A208-230V50D

332 (731)

50/60Hz/18.7 A208-230V50V

6.3 A

3.0 A

Installation

8 TSX -30°C Plasma Freezers Thermo Scientific

7 Installation

WARNING: Do not exceed the electrical rating printed on the dataplate

located on the upper left side of the unit.

CAUTION: Do not move the unit using the drain pan on the back. This

could cause damage to the equipment.

7.1 Location

Install the unit on a level area free from vibration with a minimum of 6 inches of

space on the sides and rear and 12 inches at the top. Do not position the

equipment in direct sunlight or near heating diffusers, radiators, or other sources

of heat.

WARNING: Unit should always be moved when empty and by pushing

slowly at handle level or lower on the unit. Be especially careful on any

uneven surfaces.

7.2 Leveling

Make sure that the floor is level. The unit must be level both front to back and

side to side. If the unit is out of level, you may need to shim the corners or casters

with thin sheets of metal. Be sure to set the brakes for units equipped with

casters.

7.3 Wiring

The wiring diagrams are attached on the back of the cabinet.

CAUTION: Connect the equipment to the correct power source. Incorrect

voltage can result in severe damage to the equipment.

CAUTION: For personal safety and trouble-free operation, this unit must

be properly grounded while in use. Failure to ground the equipment may

cause personal injury or damage to the equipment. Always conform to the

National Electrical Code and local codes. Do not connect the unit to

overloaded power lines.

CAUTION: Do not position the unit in a way that impedes access to the

disconnecting device or circuit breaker in the back of the unit.

CAUTION: Always connect the unit to a dedicated (separate) circuit. Each

unit is equipped with a service cord and plug designed to connect it to a

power outlet which delivers the correct voltage. Supply voltage must be

within ±10% of the unit rated voltage. If cord becomes damaged, replace

with a properly rated power supply cord.

Installation

Thermo Scientific TSX -30°C Plasma Freezers 9

CAUTION: Never cut the grounding prong from the service cord plug. If

the prong is removed, the warranty is invalidated.

CAUTION: In an emergency, the power cord is a disconnect device.

7.4 Shelves

Single door plasma freezers have the option to be ordered with 4 wire shelves and

double door plasma freezers have the option to be ordered with 8 wire shelves.

Maximum shelf capacity is 45 kg (100 lbs).

For safety in shipping, the shelves are packaged and secured inside the

cabinet. Insert the shelf support hangers (included with the manual inside

the unit) into the built-in shelf supports (located on the inside walls of the

cabinet interior) at the desired locations. Position the shelves on the flat

supports (refer to Figure 1).

Figure 1. Shelf Support Hanger

7.5 Drawers

Single door plasma freezers come standard with 7 drawers and double door

plasma freezers come standard with 14 drawers.

Drawers are shipped in a factory installed position that promotes uniform

spacing between the drawers. The drawer slides are adjustable to higher and

lower positions in the cabinet. You can position these slides in the vertical slots

which are spaced at one-inch intervals. The drawers must be removed in order to

adjust the position of the drawer slides.

Table 3. Power Cord Specifications

Model Power Cord Specifications

23A 3-G 12 AWG, NEMA 5-15P, 15A/125V

50A 3-G 12 AWG, NEMA 5-20P, 20A/125V

D 3-G 14 AWG, NEMA 6-15P, 15A/250V

V 3-G 1.5 mm2, CEE 7/7, 16A/250V

Installation

10 TSX -30°C Plasma Freezers Thermo Scientific

The maximum drawer capacity is 27 kg (60 lbs).

7.5.1 Removing the Drawers

To remove the drawers, complete the following steps (refer to

Figure 2

):

1. Pull the drawer towards you until the slides are fully extended.

2. Lift the back of the drawer to disengage the mounting tabs from the

slots on the slides.

Note The drawers fit snugly between the slides. Push the back to the drawer

from underneath to remove the drawer.

3. Raise the back of the drawer almost to a vertical position and disengage

the front mounting clips from the sides.

Figure 2. Drawer Removal

7.5.2 Reinstalling the Drawers

To reinstall the drawers, complete the following steps (refer to

Figure 2

):

1. Pull both the slides of the drawer towards you until the slides are fully

extended.

2. Position the drawer between the slides and with the back facing end

raised at 45 degree angle, insert the mounting clips at the front into the

slots on front of the slides.

3. Push the back of the drawer down between the slides and insert the

basket tabs into the slots at the back.

Label Description

1Tabs

2 Drawer slide

3Slot

Installation

Thermo Scientific TSX -30°C Plasma Freezers 11

Note The drawers fit snugly between the slides. Push on the back of the

drawer from the inside to insert the drawer tabs completely into the slots.

Make sure both the drawer tabs are aligned with the slots on the slides

before pushing the drawer down between the slides.

CAUTION: Be careful when reinstalling the drawers to avoid possible

pinching.

7.5.3 Changing Drawer

Position

Drawer slides have a small wire safety clip at the front pilaster which prevent the

slides from falling when the drawer is removed. To change the position of the

drawer slides, complete the following steps:

1. Locate the safety clip.

2. Slip a small screwdriver under the bottom of the wire clip and pry the

clip towards the inside of the freezer.

Figure 3. Clip Removal

3. Lift up the slide at the front. The slide is free to move from the front

pilaster.

Figure 4. Front of slide Removal

Installation

12 TSX -30°C Plasma Freezers Thermo Scientific

4. The drawer slide must be removed from the rear pilaster at

approximately a 45 degree angle towards the center of the cabinet.

Figure 5. Slide Rotation

5. Pull the slide towards the front of the cabinet.

6. Determine desired location for the slide and insert the slide into the rear

pilaster at a 45 degree angle towards the center of the cabinet.

7. Once the slide is seated in the rear pilaster, rotate the slide until it is

parallel with the unit wall and insert slide into front pilaster.

Figure 6. Slide Installation

CAUTION: Ensure the slide is level. If the slide is not seated in a level

orientation, the drawers/baskets will not function as intended. This could

cause injury or product damage.

8. Replace the safety clip by hooking the clip under the front pilaster slide

bracket. Then rotate the wire safety clip to position the other bend of

the wire safety clip to position the other bend of the clip over the top of

the same bracket.

Installation

Thermo Scientific TSX -30°C Plasma Freezers 13

Figure 7. Clip Replacement

CAUTION: Drawer slides do not require lubrication. Additional lubricant

could impede movement of the drawers when lubricant is cold.

7.6 Baskets Baskets can be ordered as an accessory for this unit

The basket slides are adjustable to higher and lower positions in the cabinet.

You can position these slides in the vertical slots which are spaced at one-inch

intervals. The baskets must be removed in order to adjust the position of the

slides. The procedure for removing, reinstalling, and changing position of the

baskets can be found in

Section 7.5.1

,

Section 7.5.2

, and

Section 7.5.3

.

The maximum basket capacity is 27 kg (60 lbs).

7.7 Anti-Tip Brackets

WARNING: The freezer must be secured by the anti-tip bracket supplied.

Unless properly installed, the freezer could tip when

shelves/drawers/baskets

are loaded. Injury and damage to the equipment and contents may result

from the freezer tipping.

WARNING: Do not move the freezer while loaded.

This freezer has been designed to meet all recognized industry tip standards for

all normal conditions when anti-tip bracket is installed and properly engaged.

7.7.1 Installation Instructions

Installation instructions are provided for wood and concrete floors. Any other

type of construction may require special installation techniques as deemed

necessary to provide adequate fastening of the anti-tip bracket to the floor. For

installation on floors other than wood and concrete, please contact technical

support.

Installation

14 TSX -30°C Plasma Freezers Thermo Scientific

The use of this bracket does not prevent the tipping of the freezer when not

properly installed.

Figure 8. Materials Supplied

Table 4. Tools required

1. Locating the Bracket

a. Determine where you want the centerline of the freezer to be.

b. Place the included template on the floor lined up with the centerline

of the freezer and keep 6"-12" between the wall and the back of the

unit.

c. On the floor, mark the location of Hole #1 & Hole #2 (and Hole #3

& Hole #4 for double door units).

2. Anti-Tip Bracket Installation

Wood Construction

a. Drill 15/64" (6 mm) pilot holes in locations marked in step 1.

Label Description

1 Bracket

2 Bolts

3 Anchors

4 Instructions and Installation Template

Wood Floor Concrete Floor

Flashlight

Tape Measure

1/2" (13 mm) Wrench

3/4" (19 mm) Wrench

Drill Hammer Drill

15/64" (6 mm) Drill Bit 1/2" (13 mm) Masonry Bit

Installation

Thermo Scientific TSX -30°C Plasma Freezers 15

b. Place bracket on floor aligned with holes.

c. Use supplied lag bolts to attach bracket to floor.

Concrete Construction

a. Drill 1/2" (13 mm) holes in locations marked in step 1 with

masonry bit.

b. Slide lag screw anchors into holes to be flush with floor surface.

c. Place bracket on floor aligned with holes.

d. Use supplied lag bolts to attach bracket to floor.

3. Adjusting Bolt in freezer

a. Locate 1/2" bolt attached to bottom of cabinet.

b. Unscrew 1/2" bolt until there is 1/2" clearance between floor and

head of bolt as shown in Figure 9 below.

c. Tighten lock nut against bottom of unit.

Figure 9. Bolt Location

Label Description

1 Back of Unit

2 1/2" Bolt Location

3 Detailed View

4 Lock Nut

5 1/2" Bolt

Installation

16 TSX -30°C Plasma Freezers Thermo Scientific

4. Freezer Positioning

a. Line up 1/2" bolt installed in step 3 with anti-tip bracket.

b. Roll or slide freezer into position until bolt stops against bracket.

c. Lock the casters.

5. Checking the Installation

Check to see if the anti-tip bracket is installed properly by shining light

under cabinet and confirming bolt in cabinet is secured by bracket on

floor.

7.8 Temperature Sensor

Bottles The temperature displayed on the control panel and chart recorder is

measured by a probe inserted in sensor bottle inside the cabinet. The sensor

probe must be inserted in the glycol bottle prior to operation.

The sensor bottle is positioned on the left wall towards the top of the unit.

To install the sensor(s) into the bottles, complete the following steps:

1. Remove the bottle from the bracket and verify that each bottle is full of

liquid.

2. Remove the solid cap from the bottle and save for the next time the unit

needs to be moved.

3. Remove the taped lid and temperature sensor(s) from the wall.

4. Insert the temperature probe(s) into the bottle.

5. Secure the cap to the bottle and return the bottle to the bracket.

7.9 Door Operation

The doors on all units are designed to stay open if opened 90 degrees or more.

The door spring tension cannot be adjusted.

If the self-closing door does not work properly, make sure the unit is level.

CAUTION: Door seal integrity is critical for freezer performance. Never

route anything through the door seal. A loose fitting gasket allows moist air

to be drawn into the cabinet, resulting in quicker frost buildup on the

evaporator coil, longer running time, poor temperature maintenance, and

increased operation cost.

6 Floor

7 1/2" Clearance

Label Description

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