ESAB LTR 200 Manuale utente
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Valid for Serial NO 842 XXX--XXXX0457 305 027 99.10.18
Power Tig 160/200
LTR160/200
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Instruction manual
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåí ÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåí è ÿ.
Ðóññêèé 3...............................................
ENGLISH 12..............................................
Ðóññêèé
TOCr
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4.......................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 ÒÅÕÍÈ×ÅÑÊÀß ÕÀÐÀÊÒÅÐÈÑÒÈÊÀ 6........................................
3ÓÑÒÀÍÎÂÊÀ 7......................................................
4ÐÀÁÎÒÀ 8..........................................................
4.1 Ïîäæèã îòðûâîì 9.........................................................
5 ÎÁÑËÓÆÈÂÀÍÈÅ 10................................................
6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 10......................................
7 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 10.............................................
ÑÕÅÌÀ 21..............................................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 23........................................
bt16d2r -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ
ÇÀÙÈÒÈÒÅ Ñ ÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓà ÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎ ÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎ ÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðà ò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòà íäàðòàìè.
S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñò åé èëè ýëåêòðîäîâ ãî ëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëèìîêðîéîäåæäîé.
S Èçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
S Îáåñ ïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎ ËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
S Ñòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
S Èñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæåò íàíåñòè âðåä ãëàçàì è êîæå.
S Çàùèùàéòå âàøè ãëàçà è êîæó. Èñ ïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
S Çàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû ïðè ñâàðêå ìîãóò ñò àòü ïðè÷èíîé ïîæàðà. Îáåñïå÷üòå îòñóò ñòâèå ïîæàðîîïàñíûõ ìàòåðèàëîâ
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìîæåò ïîâðåäèòü ñëóõ
S Çàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèêîâ èëè áåðóøåé.
S Ïðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáîòå îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
bt16d2r -- 5 --
2 ÂÂÅÄÅÍÈÅ
Âíèìàíèå!
Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñêëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!
ÂÍÈÌÀÍÈÅ ! Âñå ãàðàíòèéíûå îáÿçàòåëüñòâà, äàííûå ïîñòàâùèêîì,
ò åðÿþò ñâîþ ñèëó, åñëè ïîëüçîâàòåëü ïîïûòàå òñÿ ñîáñòâåííîðó÷íî
óñòðàíèòü âîçíèêøèå â àïïàðàòå ïîëîìêè â òå ÷å íèå ãàðàíòèéíîãî ïåðèîäà.
LTR 160/200 ïðåäñò àâëÿåò ñîáîé âûïðÿìèòåëü, ñîçäàííûé íà áàçå
èíâåðòîðíîé òåõíîëîãèè è ïðåäíàçíà÷åííûé ä ëÿ ñâàðêè íåïëàâÿùèìñÿ
ýëåêòðîäîì â çàùèòíûõ ã àçàõ (â äàëüíåéøåì ÒIG),àòàêæåäëÿñâàðêè
øòó÷íûìýëåêòðîäîì(âäàëüíåéøåìÌÌÀ).
Èíâåðòîðíàÿ òåõíîëîãèÿ îáåñïå÷èâàåò ìàëîå ïîòðåáëåíèå ýíåðãèè,
íåáîëüøîé âåñ è êîìïàêòíóþ êîíñòðóêöèþ.
Ñîâðåìåííàÿ ýëåêòðîíèêà îáåñïå÷èâàåò âûñîêîå áûñòðîäåéñòâèå è
ïåðâîêëàññíûå ñâàðî÷íî-òåõíîëîãè÷åñêèå õàðàêòåðèñòèêè.
LTR 160/200 ïîñòàâëÿåòñÿ â äâóõ èñïîëíåíèÿõ: ñ öåíòðàëüíûì (åâðî-)
ðàçúåìîì äëÿ ãîðåëêè ÒIG è ñ ðàçúåìîì òèïà ÎÊÑ.
 êîìïëåêò ïîñòàâêè âõîäÿò: 5-òè ìåòðîâûé ñåòåâîé êàáåëü, 5-òè ìåòðîâûé
îáðàòíûé êàáåëü ñ çàæèìîì,
àïïàðàòû ñ öåíòðàëüíûì ðàçúåìîì ïîñò àâëÿþòñÿ òàêæå ñ êðûøêîé äëÿ
çàùèòû ðàçúåìîâ îò øëàêà.
Äîïîëíèòåëüíî ìîæíî çàêàçàòü ðàìêó, çàùèùàþùóþ ïàíåëü óïðàâëåíèÿ è
èìåþùóþ ðóêîÿòêè ä ëÿ íàìîòêè íà íèõ êàáåëåé.
Èìåþòñÿ äâà òèïà òåëåæåê äëÿ òðàíñïîðòèðîâêè àïïàðàòà âìåñòå ñ ãàçîâûì
áàëëîíîì.
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2.1 ÒÅÕÍÈ×ÅÑÊÀß ÕÀÐÀÊÒÅÐÈÑÒÈÊÀ
LTR160 LTR200
Äîïóñòèìàÿ íàãðóçêà ïðè:
ÏÂ20%,MMA 160À/26V
ÏÂ 35%, ÒIG 160 À/16 V 200À/18 V
ÏÂ 35%, MMA 200A/28V
ÏÂ 60% 110 À/24 V 150A/26V
ÏÂ 100% 80 À/23 V 115À/25V
Äèàïàçîí ðåãóëèðîâàíèÿ òîêà, ÒIG 4-160 A 5-200 A
Äèàïàçîí ðåãóëèðîâàíèÿ òîêà, MMA 4-160 A 5-200 A
Âðåìÿ íàðàñòàíèÿ òîêà, ðåãóëèðóåòñÿ íà ïëàòå 0 - 5 ñåê 0 - 5 ñåê
Âðåìÿ ñíèæåíèÿ òîêà 0,1-10 ñåê 0,1-10 ñåê
Âðåìÿ ïðîäóâêè ã àçà äî ñâàðêè, , ðåãóëèðóåòñÿ
íà ïëàòå
0-5 ñåê 0-5 ñåê
Âðåìÿ ïðîäóâêè ãàçà ïîñëå ñâàðêè 5-20 ñåê 5-20 ñåê
Íàïðÿæåíèå õîëîñò îãî õîäà 65-80 V 72-82 V
Ìîùíîñòü õîëîñòîãî õîäà 30 W 47 W
Ïîëåçíàÿ ìîùíîñòü, Ð
ïðè ìàêñ.òîêå, ÌÌÀ
4,8 kW 6,8 kW
Îòíîñèòåëüíàÿ ìîùíîñòü, S
ïðè ìàêñ.òîêå, ÌÌÀ 6,9 kVa 10,6 kVa
Êîýôôèöèåíò ìîùíîñòè, ïðè ìàêñ.òîêå, ÌÌÀ 0,69 0,64
Ýôôåêòèâíîñòü, ïðè ìàêñ.òîêå, ÌÌÀ 0,75 0,82
Ïëàâêèé ïðåäîõðàíèòåëü 16 A 10A
Ñå÷åíèå ñåòåâîãî êàáåëÿ 3x2,5 ìì
2
4x1,5 ìì
2
Ãàáàðèòû, ÄõjõÂ ìì 515x285x415 515x285x415
Ìàññà 23 kg 24.5 kg
Êëàññ çàùèòû IP 23 IP 23
Êëàññ ïðèìåíåíèÿ
Câàðî÷íûé èñòî÷íèê ïèòàíèÿ îò âå÷àåò òðåáîâàíèÿì, óñòàíîâëåííûì IEC
974-1.
Cå÷åíèå êàáåëÿ - â ñîîòâåòñòâèè ñî jâåäñêèìè íîðìàìè.
Ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ìîæåò ïðèìåíÿòüñÿ â ìåñòàõ ïîâûøåííîé
ýëåêòðè÷åñê îé îïàñíîñòè.
Êîä IP îáîçíà÷àåò ê ëàññ çàùèòû, ò.å. ñòåïåíü çàùèùåííîñòè îò
ïðîíèêíîâåíèÿ âîäû è òâåðäûõ îáúåêòîâ.
Îáîðóäîâàíèå, ñîîòâåòñòâóþù åå êëàññó IP23, ïðåäíàçíà ÷åíî äëÿ ðàáîòû
âíóòðè ïîìåùåíèé è íà îòêðûòîì âîçäóõå.
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3ÓÑÒÀÍÎÂÊÀ
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Ýòî îáîðóäîâàíèå ïðåäíàçíà÷åíî ä ëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ.
Ïðè ïðèìåíåíèè â äîìàøíèõ óñëîâèÿõ îíî ìîæåò âûçâàòü ðàäèîïîìåõè.
Îòâåòñòâåííîñòü íåñåò ïîëüçîâàòåëü îáîðóäîâàíèÿ.
LTR 160 LTR200
Íàïðÿæåíèå ñåòè 230 V ±10%, 1 ôàçà 400 V ±10%, 3 ôàçà
×àñòîòà 50 - 60 Hz 50 - 60 Hz
Ïëàâêèé
ïðåäîõðàíèòåëü
16 A*) 16 A*)
Ñå÷åíèå ñåòåâîãî êàáåëÿ 3x2.5 ìì
2
4x1.5 ìì
2
Ñå÷åíèå ñâàðî÷íîãî
êàáåëÿ
25 ìì
2
25 ìì
2
*) Ïðè ñâàðêå íà òîêàõ äî 100 À äîñòàòî÷íî10-àìïåðíîãî ïðåäîõðàíèòåëÿ
LTR 160/200 ìîæåò êîìïåíñèðîâàòü èçìåíåíèÿ íàïðÿæåíèÿ â ïðåäåëàõ ±10%,
÷òî îòðàçèòñÿ ëèøü â ±0,2% èçìåíåíèè ñâàðî÷íîãî ò îêà.
Äëÿ ñíèæåíèÿ ïàäåíèé íàïðÿæåíèÿ ïðè èñïîëüçîâàíèè äëèííûõ ñâàðî÷íûõ
êàáåëåé ðåêîìåíäóåòñÿ ïðèìåíÿòü êàáåëè ñ áîëüøèì ñå÷åíèåì.
1. Óñòàíîâèòå àïïàðàò â ïîä õîäÿùåì ìåñòå è óáåäèòåñü, ÷òî äîñòóï âîçäóõà
ä ëÿ îõëàæäåíèÿ àïïàðàòà íå ïåðåêðûò.
2. Óáåäèòåñü, ÷òî àïïàðàò ïîäêëþ÷åí ê ïðàâèëüíîìó íàïðÿæåíèþ ñåòè.
Çàçåìëèòå ñîãëàñíî ñîîòâåòñòâóþùèì òðåáîâàíèÿì.
3. Ïîäñîåäèíèòå øëàíã çàùèòíîãî ãàçà.
4. Ïîäñîåäèíèòå ãîðåëêó ÒIG è îáðàòíûé êàáåëü.
Àïïàðàò ãîòîâ ê ðàáîòå.
bt16d2r -- 8 --
4ÐÀÁÎÒÀ
1 Âêë/Âûêë. àïïàðàòà 8 Ðàçúåì äèñò.óïðàâëåíèÿ
2 Æåëòàÿ ëàìïà (ï åðåãðóçêà) 9 Ôèëüòð
3 Áåëàÿ ëàìïà (ðàáîòà) 10 Íèïïåëü ä ëÿ ñîåä. ãàçîâîãî
øëàíãà
4 Ðåãóëÿòîð âðåìåíè ñíèæåíèÿ
òîêà
11 Ðàçúåì ãîðåëêè ÒIG
5 Ïåðåê ëþ÷àòåëü HF / îòðûâ /
ÌÌÀ
12 Ðàçúåì îáð.êàáåëÿ ïðè ñâàðêå ÒIG
èëè ñâàðî÷íîãî êàáåëÿ ïðè ÌÌÀ
6 Ðåãóëÿòîð ñèëû òîêà 13 Ïåðåêëþ÷àòåëü 2-õ/4-õ òàêò.ðåæèì
7 Ðåãóëÿòîð âðåìåíè ïðîäóâêè
ãàçà ïîñëå ñâàðêè
14 Ïåðåêëþ÷àòåëü íà ä/ó
Ïðè ñâàðêå ÌÌÀ ñâàðî÷íûé è îáðàòíûé êàáåëè äîëæíû áûòü ïîäê ëþ÷åíû ê
ðàçúåìàì 12 è 15.
S Ñ ïîìîùüþ äèñòàíöèîííîãî óïðàâëåíèÿ ìîæíî ïëàâíî ðåãóëèðîâàòü
ñâàðî÷íûé òîê ñ ìåñòà ñâàðêè â ðåæèìàõ ÒIG è ÌÌÀ.
S Ïðè èñïîëüçîâàíèè äèñòàíöèîííîãî óïðàâëåíèÿ íåîáõîäèìî ïåðåêëþ÷èòü
ò óìáëåð 14 âíèç.
S Ïóëüò ä/ó PHA5 ïîçâîëÿå ò âåñòè ñâàðêó íåïëàâÿùèìñÿ ýëåêòðîäîì â
èìïóëüñíîì ðåæèìå.
Ïðè âêëþ÷åíèè àïïàðàòà ïåðåêëþ÷àòåëåì 1 çàãîðàåòñÿ áåëàÿ ñèãíàëüíàÿ
ëàìïà.
Àïïàðàò îáîðóäîâàí òåðìîñòàòîì äëÿ çàùèòû îò ïåðåãðóçîê, åñëè
òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé, íàïðÿæåíèå ñâàðêè àâòîìàòè÷å ñêè
îòêëþ÷àåòñÿ è çàãîðàåòñÿ æåëòàÿ ëàìïà.
Ïîñëå ñíèæåíèÿ òåìïåðàòóðû äî äîïóñòèìîãî çíà÷åíèÿ òåðìîñòàò
àâòîìàòè÷åñêè âîçâðàùàåòñÿ â èñõîäíîå ïîëîæåíèå.
bt16d2r -- 9 --
Ðåæèì = HF (âûñîêî÷àñòîòíûé) ïîäæèã(ÒIG)
Ïðè íàæàòèè íà êíîïêó ãîðåëêè àêòèâèðóåòñÿ Â× ãåíåðàòîð, ìåæäó
ýëåêòðîäîì è çàãîòîâêîé ïðîñêàêèâàåò èñêðà, êîòîðàÿ èîíèçèðóåò ãàç è
çàæèãàåò äóãó. Ïîñëå òîã î, êàê äóã à ñòàáèëèçèðóåòñÿ, ãåíåðàòîð àâòîìà òè÷åñêè
îòêëþ÷àåòñÿ.
Ðåæèì = ÌÌÀ.
Ýòîò ðåæèì ïðåäíàçíà÷åí äëÿ ñâàðêè øòó÷íûìè ýëåêòðîäàìè. Áëîêè
ïîäæèãà îòêëþ÷àþòñÿ è àêòèâèðóåòñÿ áëîê “Ãîðÿ÷èé ñòàðò”, îáåñïå÷èâàþùèé
áîëåå âûñîêèé òîê ïðè çàæèãàíèè äóãè.
Ðåæèì 2-õ/4-õ òàêòíûé
2-õ òàêòíûé - ïðè íàæàòèè íà êíîïêó ãîðåëêè äóãà çàæèãàåòñÿ, à ïðè
îòïóñêàíèè êíîïêè ãàñíåò.
4-õ òàêòíûé - â ýòîì ñëó÷àå íåò íåîáõîäèìîñòè äåðæàòü êíîïêó íàæàòîé â
òå÷åíèå âñåãî öèêëà ñâàðêè. Íàæìèòå è îòïóñòèòå êíîïêó ä ëÿ çàæèãàíèÿ äóãè.
Íàæìèòå è îòïóñòèòå êíîïêó åùå ðàç äëÿ ãàøåíèÿ äóãè.
4.1 Ïîäæèã îòðûâîì
Ðåæèì < = Ïîäæèã îòðûâîì (ÒIG)
Ó ñòàíîâèòå ýëåêòðîä ãîðåëêè â òîì ìåñòå, ñ êîòîðîãî âû õîòèòå íà÷àòü ñâàðêó,
íàæìèòå íà êíîïêó è ïîäíèìèòå ãîðåëêó - äóãà çàæãåòñÿ.
Áëàãîäàðÿ âñòðîåííîé ôóíêöèè òîê ï ëàâíî óâåëè÷èòñÿ äî óñòàíîâëåííîãî
çíà÷åíèÿ. Ïîñëå îòïóñêàíèÿ êíîïêè òîê ìåäëåííî ñíèçèòñÿ â ñîîòâåòñòâèè ñ
óñòàíîâëåííûì âðåìåíåì ñíèæåíèÿ.
Ðàñï îëîæèòå ýëåêòðîä Íàæìèòå êíîï êó ãîðåëêè.
íà èçäåëèè.
Íàêëîíèòå íåìíîãî ýëåêòðîä,, Äëÿ ïðåêðàùåíèÿ
îòîðâèòå åãî îò èçäåëèÿ äëÿ âàðêè îòïóñòèòå êíîïêó
âîçáóæäåíèÿ äóãè ãîðåëêè
bt07d109
bt16d2r -- 1 0 --
5 ÎÁÑËÓÆÈ ÂÀÍÈÅ
 ïðèíöèïå àïïàðàò LTR 160/200
íå òðåáóåò îáñëóæèâàíèÿ.
Îáû÷íî, äîñòàòî÷íî åæåãîäíî
ïðîèçâîäèòü ïðîäóâêó àïïàðàòà
ñóõèì ñæàòûì âîçäóõîì, à òàêæå
ðåãóëÿðíî ÷èñòèòü
ïûëåçàùèòíûé ôèëüòð.
Åñëè àïïàðàò ðàáîòàåò â î÷åíü
ïûëüíûõ óñëîâèÿõ,
ðåêîìåíäóåòñÿ ÷àùå
ïðîèçâîäèòü ýòè îïåðàöèè.
6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Èíñòðóêöèþ ïî ñåðâèñíîìó îáñëóæèâàíèþ è ñïèñîê çàïàñíûõ ÷àñòåé ìîæíî
çàêàçàòü â áëèæàéøåì ïðåäñòàâèòåëüñòâå ESAB.
Ïðè çàêàçå çàïàñíûõ ÷àñò åé, ïîæàëóéñòà, óêàçûâàéòå ìîäåëü àïïàðàòà,
ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà çàïàñíîé ÷àñòè.
Ýòî óïðîñòèò îáðàáîòêó çàêàçà è îáåñïå÷èò ïîëó÷åíèå âàìè íåîáõîäèìîé
äåòàëè.
7 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ
Àðòèêóë ¹
Òåëåæêà äëÿ 5-ë ãàçîâîãî áàëëîíà 0468 530-880...............
Òåëåæêà äëÿ 10-50-ë ãàçîâîãî áàëëîíà 0456 804-880...........
Ðàìêà, çàùèùàþùàÿ ðàçúåìû 0468 311-001..................
Çàùèòíàÿ ðàìêà ïàíåëè óïðàâëåíèÿ 0468 305-880............
Îáðàòíûé êàáåëü, 25 ìì
2
(ïðè çàêàçå óêàæèò å äëèíó) 02626 136-01.......... ..........
Çàæèì îáðàòíîãî êàáåëÿ 0367 558-880.......................
Ïåäàëüíîå óïðàâëåíèå FS002 ñ êàáåëåì 0349 090-886........
Ýëåêòðîäîäåðæàòåëü ñ êàáåëåì, 5 ì 0468 539-880............
Îáðàòíûé êàáåëü ñ çàæèìîì, 5 ì 0468 539-881...............
Áëîê âîäÿíîãî îõëàæäåíèÿ OCF 2L (LTR 200) 0457 216 880......
Ãîðåëêè ÒIG:
HW17R, 4 ì, öåíòðàëüíûé ðàçúåì 0588 000-7 24. ..........
HW17R, 4 ì, ðàçúåì ÎÊÑ 0588 000-7 2 2....................
Èíôîðìàöèþ î äðóãèõ òèïàõ ãîðåëîê è ïóëüòàõ äèñòàíöèîííîãî óïðàâëåíèÿ
âû íàéäåòå â îòäåëüíûõ ïðîñïåêòàõ.
K 160/200 ìîæíî ïîäêëþ÷èòü ñëåäóþùèå ïóëüòû äèñòàíöèîííîãî
óïðàâëåíèÿ:
PHA1,PHA2,PHA5,PHB1,PHB2,PHC2, FS002.
bt16d2r -- 1 1 --
Òåëåæêà äëÿ 10 ë
ãàçîâîã î áàëëîí à
Òåëåæêà äëÿ 5 ë ãàçîâîãî áàëëîíà
Çàùèòà ðàçú¸ìà
bt07t003
bt07t004
Ðó÷êà çàùèòíàÿ ôèã óðíàÿ
Òðàíñïîðòèðîâêà
ENGLISH
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TOCe
1SAFETY 13...........................................................
2 INTRODUCTION 14...................................................
2.1 TECHNICAL DATA 15........................................................
3 INSTALLATION 16....................................................
4 OPERATION 17.......................................................
4.1 LIFTARC 18.................................................................
5 MAINTENANCE 19....................................................
6 ORDERING OF SPARE PARTS 19......................................
7 ACCESSORIES 19....................................................
DIAGRAM 21............................................................
SPARE PARTS LIST 23...................................................
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1SAFETY
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
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2 INTRODUCTION
Note!
This product is solely intended for arc welding.
NOTE! All warranty undertakings given by the supplier cease to apply if the
customer attempts to rectify any faults on the machine during the warranty
period.
LTR 160/200 is a rectifier based on inverter technology and designed for TIG
welding and welding with coated electrodes.
Inverter technology contributes to low energy consumption, low weight and compact
dimensions.
The advanced electronic design permits rapid regulation and first class welding
characteristics.
LTR 160/200 is available in two versions, one with a central socket and one with an
OKC socket for connecting a TIG torch.
LTR 160/200 is supplied complete with 5 metre mains cable, 5 metre return cable,
gas hose and hose clamps.
Versions with a central socket are also supplied with a protective cover to protect
connections from slag.
An optional handle bracket can be fitted to the machine for winding up cables and to
protect the control panel.
Two different trolleys are available to facilitate transport with a gas bottle and cooling
unit.
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2.1 TECHNICAL DATA
LTR 160 LTR 200
Permitted load at
20 % duty cycle, MM A 160 A/26 V
35 % duty cycle, TIG 160 A/16 V 200 A/18 V
35 % duty cycle, MM A 200 A/28 V
60 % duty cycle 110 A/24 V 150 A/26 V
100 % duty cycle 80 A/23 V 115 A/25 V
Setting range, TIG 4--160 A 5--200 A
Setting range, MMA 4--160 A 5--200 A
Slope up, adjustable on circuit board 0--5 s 0--5 s
Slope down 0,1--10 s 0,1--10 s
Gas pre--flow ,adjustable on
circuit board
0--5 s 0--5 s
Gas post--flow 5--20 s 5--20 s
Open--circuit voltage 65--80 V 72--82 V
Open--circuit power 30 W 47 W
Useful Power, P
at max current MMA 4,8 kW 6,8 kW
Apparent Power, S
at max current MMA..... 6,9 kVa 10,6kVa
Power factor, at max current MMA 0,69 0,64
Efficiency, at max current MMA 0,75 0,82
Fuse, slow rupture 16 A 10 A
Mains cable,cross section 3x2,5 mm
2
4X1,5 mm
2
Dimension lxbxh 515x285x415 mm 515x285x415mm
Weight 23 kg 24.5 kg
Application class
Class of enclosures IP 23 IP 23
The welding power sources comply with the requirements set out in IEC 974--1
Cable areas acc. to Swedish regulations.
The symbol indicates that this power source is designed for use in areas where
there is an increased electrical hazard.
The IP code indicates the enclosure class, i.e. the degree of protection against
penetration by solid objects and water.
Equipment marked IP 23 is designed for in-- and outdoor use.
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3 INSTALLATION
WARNING
This product is intended for industrial use. In a domestic environment this
product may cause radio interference. It is the u ser’s responsibility to take
adequate precautions.
LTR 160 LTR 200
Mains voltage 230 V ¦ 10 %, 1--phase 400 V ¦10 %, 3--phase
Mains frequency 50--60 Hz 50--60 Hz
Fuse, slow rupture 16 A*) 10 A
Mains cable, cross section 3x2.5 mm
2
4X1,5 mm
2
Welding cable, cross section 25 mm
2
25 mm
2
*) When welding with max 100 A a 10 A slow rupture fuse is sufficient.
LTR 160/200 are equipped with mains voltage compensation, which means that a
¦10 % variation in the mains voltage only results in a ¦0,2%variationinthe
welding current.
To reduce the voltage drop when using a long cable it can be advisable to select a
heavier cable cross section.
1. Place the equipment in a suitable place and make sure the rectifier is not cov-
ered or set--up so that cooling is prevented.
2. Make sure the machine is connected to the correct mains voltage.
Earthaccordingtoapplicabledirectives.
3. Connect the shielding gas.
4. Connect the T IG torch and the return cable or the MMA welding cables.
The machine is now ready for welding.
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4OPERATION
1 Mains power switch on/off 8 Remote control connection
2 Yellow indicating lamp 9 Dust filter
3 White indicating lamp 10 Gas nipple (connection of gas cylinder)
4 Slope--down time 11 Connection for TIG torch
5 Lift--Arc/HF--unit/MMA 12 Connection for return cable when TIG
welding
6 Current setting 13 2/4--stroke
7 Gas post--flow 14 Remote control switch
The welding cable and return cable should be connected to 12 and 15 with
MMA--welding.
S Using the remote control socket on the machine the current can be remotely
regulated in TIG and MMA modes.
S Selector switch is used to select remote control operation.
S PHA5 remote control unit allows use of pulsed current in T IG mode.
When the m ain power switch is switched on the white indicating lamp, on the front,
comes on.
To take your mind off the risk of overloading the machine it has been equipped with
an integrated thermostat that trips if the temperature becomes too high.
When this occurs the welding current is cut out and the yellow indicating lamp comes
on. When the temperature has dropped the thermostat automatically resets.
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Mode = HF
When the torch trigger is pressed the gas starts flowing. The high frequency unit is
switched on and produces a spark between the electrode and the work piece, which
ionises the gas and ignites the arc. Once the arc is stable the HF unit is
automatically switched off.
Mode = MMA.
In this mode the m achine is set up for welding with coated electrodes. The HF unit
and Lift--Arc are disabled and the Hot--start unit is now activated to give a higher
current during striking.
Mode 2/4--stroke
2 stroke: arc is struck when the torch trigger is depressed and extinguished when
the trigger is released.
4 stroke: there is no need to keep the torch trigger depressed during the welding
sequence. Press and release the trigger to strike the arc. Press and release the
trigger again to extinguish the arc.
4.1 LIFTARC
Mode = Lift--Arc.
The torch electrode is positioned at the point where you want to start welding, when
you press the trigger and raise the torch the arc is struck.
Using the built--in slope--up function the current rises to the preset value. When you
want to stop welding you release the switch and the current slowly decreases in
accordance with the preset slope--down time.
Place the electrode against Press in the torch trigger..
the workpiece.
Tilt the torch a little, lift and To stop--reease the
an arc is produced. torch trigger.
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Dismantling the filter
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5 MAINTENANCE
Generally, LTR 160/200 do not
require any maintenance. Normally,
it is sufficient to blow out the
machine using clean, compressed
air annually, and the dust filter
should be cleaned regularly.
If the machine is set up in dusty or
dirty environments the machine and
dust filter should be cleaned more
often. .
6 ORDERING OF SPARE PARTS
A service manual and list of spare parts can be ordered from your nearest ESAB
representative, see the last page of this publication.
When ordering parts please state the machine model, serial number, and the name
and spare part number as shown in the list of spare parts.
This will simplify dispatch and ensure you get the right parts.
7 ACCESSORIES
Order number
Carriage for 5 l gas cylinder 0468 530 880.......................
Carriage for 10--50 l gas cylinder 0456 804 880..................
Protective guard for connections 0468 311 001...................
Handle loop 0468 305 880....................................
Return cable, 25 mm
2
(state the length when ordering) 02626 136 01....... ..........
Return cable clamp 0367 558 880..............................
Foot pedal FS002, incl. cable 0349 090 886.....................
Welding cable, 5 meter 0468 539 880...........................
Return cable, 5 meter 0468 539 881............................
Cooling unit OCF 2L ( to LTR 200) 0457 216 880..................
TIG torch:
HW17R, 4 meter with central connector 0588 000 724.........
HW17R, 4 meter with OKC connector 0588 000 722...........
Information on additional TIG torches and remote control units can be found in
separate brochures.
The following remote controls can be connected:
PHA1,PHA2,PHA5,PHB1,PHB2,PHC2 och FS002.
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Carriage for 10--50 l gas cylinder
Carriage for 5 l gas cylinder
Protective guard
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Handle loop
LIFTING
INSTRUCTIONS
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