ESAB LTL 315 Manuale utente

ESAB
Marca
ESAB
Modello
LTL 315
Categoria
Sistema di saldatura
Tipo
Manuale utente
0456 477 001 020515 Valid for Serial no. 550-- XXX--XXX
Aristotig 315
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manual d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
Ïäçãßåò ÷ñÞóåùò
SVENSKA 3..........................................
DANSK 13............................................
NORSK 23............................................
SUOMI 33............................................
ENGLISH 43..........................................
DEUTSCH 53.........................................
FRANÇAIS 63.........................................
NEDERLANDS 73.....................................
ESPAÑOL 83..........................................
ITALIANO 93..........................................
PORTUGUÊS 103......................................
ÅËËÇÍÉÊÁ 113.........................................
Schema -- Skema -- Skjema -- Johdotuskaavio -- Diagram -- Schaltplan --
Schéma -- Esquema -- Esquema -- ÄéÜôáîåéò óýíäóçò 125
Reservdelsförteckning -- Reservedelsfortegnelse -- Reservedeloversikt --
Varaosaluettelo --
Spare parts list -- Ersatzteilverzeichnis -- Liste de pièces détachées --
Reserveonderdelenlijst --
Lista de repuestos -- Esercizio -- Lista de peças de reposição --
Ðßíáêáò áíôáëëáêôéêþí 126
Rätt till ändring av specifikationer utan avisering
förbehålles.
Ret til ændring af specifikationer uden avisering
forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbe-
holdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without
notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis
préalable.
Recht op wijzigingen zonder voorafgaande mede-
deling voorbehouden.
Reservado el derecho de cambiar las especifica-
ciones sin previo aviso.
Specifiche senza preavviso.
Reservamo--nos o direito de alterar as especifi-
cações sem aviso prévio.
∆ιατηρεßται το δικαßωmα τροποποßησηj
προδιαγραφþνΧωρßj προειδοποßηση.
1
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
SVENSKA
Esab Welding Equipment AB, 695 81 Laxå, Sverige, försäkrar under eget ansvar att
svetsströmkälla LTL 315 från serienummer 550 är i överensstämmelse m ed stan-
dard EN 60974--1 enligt villkoren i direktiv 73/23/EEG med tillägg 93/68/EEG.
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OVERENSSTEMMELSESERKLAERING
DANSK
Esab Welding Equipment AB, 695 81 Laxå, Sverige garanterer under eget ansvar, at
svejsestrømkilde LTL 315 fra serienummer 550 er i overensstemmelse m ed stan-
dard EN 60974--1 ifølge betingelserne i dire ktiv 73/23/EEC med tillægg 93/68/EEC.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
FORSIKRING OM OVERENSSTEMMELSE
NORSK
Esab Welding Equipment AB, 695 81 Laxå, Sweden, forsikrer på eget ansvar at
sveisestrømkilde LTL 315 fra serienummer 550 er i samsvar med standard EN
60974--1 i overensstemmelse med bestemme lsene i dir ektiv 73/23/EØF med tillegg
93/68/EØF
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VAATIMUSTENMUKAISUUSVAKUUTUS
SUOMI
Esab Welding Equipment AB, 695 81 Laxå, Sweden, vakuuttaa omalla vastuullaan,
että hitsausvirtalähde LTL 315 sarjanumerosta 550 täyttää standardin EN 60974--1
vaatimukset direktiivin 73/23/EEC ja sen lisäyksen 93/68/EEC mukaisesti.
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DECLARATION OF CONFORMITY
ENGLISH
Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee
that welding power source LT L 315 from serial number 550 complies with standard
EN 60974--1, in accordance with the requirements of directive 73/23/EEA and ad-
dendum 93/68/EEA.
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KONFORMITÄTSERKLÄRUNG
DEUTSCH
Esab Welding Equipment AB, 695 81 Laxå Schweden, versichert hiermit auf eigene
Verantwortung, daß die Schweißstromquelle LTL 315 der Serien--Nr 550 mit der
norm EN 60974--1 gemäß den Bedingungen der Richtlinien 73/23/EWG mit der Er-
gänzung 93/68/EWG in Übereinstimmung steht.
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CERTIFICAT DE CONFORMITÉ
FRANÇAIS
Esab Welding Equipment AB, 695 81 Laxå Suède, certifie sous sa propre responsa-
bilité que la source de courant de soudage LTL 315 à partir du num ér o de serié 550
répond aux normes de qualité EN 60974--1 conformément aux directives 73/23/EEC
avec annexe 93/68/EEC.
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OVEREENSKOMSTIGHEIDSVERKLARING
NEDERLANDS
Esab Welding Equipment AB, 695 81 Laxå Sweden, verklaart op eigen verantwoor-
delijkheid dat lasstroombron LTL 315 van serienummer 550 overeenkomt met norm
EN 60974--1 volgens r ichtlijn 73/23/EEG van de Raad met toevoeging 93/68/EEG.
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2
DECLARACIÓN DE CONFORMIDAD
ESPAÑOL
Esab Welding Equipment AB, 695 81 Laxå, Suecia, declara, asumiendo toda res-
ponsabilidad, que la fuente de corr iente para soldadura LTL 315 desde el númer o
de serie 550 está fabricada de conformidad con la normativa EN 60974--1 según
los requisitos de la directiva 73/23/EEC con el suplemento 93/68/EEC.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
DICHIARAZIONE DI CONFORMITA
ITALIANO
Esab Welding Equipment AB, 695 81 Laxå Swezia, dichiara sotto la propria respon-
sabilità che il generatore per saldatura LTL 315 dal num er o di serie 550 è conforme
alla norma EN 60974--1 ai sensi dei requisiti previsti dalla direttiva 73/23/CEE e suc-
cessive integrazioni nella direttiva 93/68/CEE.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
DECLARAÇÃO DE CONFORMIDADE
PORTUGUÊS
Esab Welding Equipment AB, 695 81 Laxå Suécia, certifica, sob a sua própria res-
ponsabilidade que, a fonte de corrente para soldadura LTL 315 desde número de
série 550 está em conformidade com a norma EN 60974--1, segundo os requisitos
constantes na directiva 73/23/EEC e com o suplemento 93/68/EEC.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
ÂÅÂÁÉÙÓÇ ÓØÌÖÙÍÉÁÓ
ÅËËÇÍÉÊÁ
Ç Esab Welding Equipment AB, 695 81 Laxå Sweden, âåâáéþíåé ìå äéêÞ ôçò åõèýíç
oôé ç ðçãÞ óõãêïëëçôéêïý ñåýìáôïò LTL 315 áðü ôïí áñéèìü óåéñÜò 550
âñßóêåôáé óå óõìöùíßá ìå ôï ïôáíôáñô ÅÍ 609741 óýìöùíá ìå ôïõ üñïõò ôçò
ïäçãßáò 73/23/ÅÅC êáé ôçí ðñïóèÞêç 93/68/ÅÅC.
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Paul Karlsson
Managing Director
Esab Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336
Laxå 96--01--20
ENGLISH
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ENGLISH
INTRODUCTION
Aristotig is the name of ESAB’s transistor--controlled inverter, the LTL 315, which is
designed for T IG welding and for welding with coated electrodes.
The m achine uses highly advanced electronics to ensure rapid response, low energy
consumption and excellent welding characteristics in both TIG and manual welding.
A rating plate with serial number and wiring instructions is attached to the rear of the
power source.
LTL 315 is supplied with a central socket for a TIG torch, two OKC couplings and 5
metres of power cable.
LTL 315 is based on a modular system and the power source is normally supplied
without cooling unit, auto--transformer or digital meters, although these modules may
be added at the time of purchase or later.
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ENGLISH
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TECHNICAL DESCRIPTION
LTL 315 is a modular system. This means that you can order equipment that exactly
matches your current requirements and add any additional features you require at a
later date
Components are divided into the following modules:
1. 315 amp DC power source for welding up to 35% duty cycle. The module is air--
cooled and provides all the features necessary to obtain optimum welding re -
sults.
2. Base module for power source, incorporating water cooling and/or auto--trans-
former. Supplied with side panels to ensure unitary appearance.
3. Auto--transformer -- For incorporation in base of power source.
Supply voltages:
230/415/500 V -- 50 Hz
208/230/460/475 V -- 60 Hz
4. Cooling unit -- consists of a water pump and radiator which are installed in the
base of the power source. TIG torch is connected using quick couplings.
IMPORTANT:
Do not forget to fill up with the correct coolant mixture. Fill using the designated
hose at the rear of the machine. Correct coolant concentration = 50% glycol for
alloy engines + 50% distilled water.
5. Digital meter module: Consists of a voltmeter and ammeter which are installed
on the left side of the sloping front panel in the prepared binnacles.
Installation must comply with the accompanyin g instructions to prevent
risk of leakage.
6. A choice of trolleys is available to suit every application. See accessories.
ENGLISH
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TECHNICAL DATA
Permissible load
At 35% duty cycle 315 amp
At 60% duty cycle 250 amp
At 100% duty cycle 200 amp
Current setting range 5--315 amp
Slope up 0.1--10 sec
Slope down 0.1--10 sec
Gas pre--flow 0.1--5 sec
Gas post--flow 0.1--25 sec
Open circuit voltage 67 V
Power factor at 315 amp.
MMA λ 0.96
TIG λ 0.98
Efficiency at 315 amp.
MMA 0.81
TIG 0.73
Fuse, slow 16 amp
Power cable, area
Weight, power source 45 kg (63 kg with cooling.)
Dimensions LxBxH 736x323x757
Enclosure class IP 23
Application class
The welding power source complies with the requirements of IEC 974--1
Power cable rating complies with Swedish regulations.
The symbol indicates that the power source is designed for use in areas that
have an increased electrical hazard.
IP - code indicates the enclosure class, i.e. the degree of protection against penetra-
tion by solid objects or water.
Equipment marked IP 23 is designed for indoor and outdoor use.
ENGLISH
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INSTALLATION
WARNING
This product is intended for industrial use. In a domestic environment this prod -
uct may cause radio interference. It is the users responsibility to take adequate
precautions.
The standard version of LTL 315 is configured for 400V 50/60 Hz, but a special ver -
sion or version with auto--transformer may also be configured for other mains sup-
plies (230/400/415/500 V).
Variant:
1. 230/415/500V--50Hz
2. 208/230/460/475V--60Hz
bt03c001
1. Check that the r ectifier is configured for the correct mains voltage and is con-
nected to the correct mains supply.
2. The power cable fitted to the power source is rated for a supply voltage of 400V
or higher. If the machine is connected to a 230V supply or if a longer power
cable is required then a cable with a higher rating should be fitted.
3. Welding cable used for MMA welding and return cable used for TIG/MMA weld-
ing should have a conducting area of at least 35 m m@.
To reduce the voltage drop when using extra long welding cables it may be
necessary to choose a cable with a larger cross--section. Make sure that all
cables and connections are properly installed.
ENGLISH
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OPERATION
All controls on the LTL 315 are located on the front panel
bt03d100
1
2
3
4
5
6
7
8
9
10
11
13
12
14
15
16
17
1 Digital meter 10 ON/OFF Power source
2 Current setting 11 ON/OFF Cooling unit
3 Arc force 12 Remote socket
4 Mode switch 13 Remote switch
5 2/4 stroke 14 Central connector
6 Gas post--flow 15 OKC coupling
7 Gas pre--flow 16 Quick coupling water OUT
8 Slope down 17 Quick coupling water IN
9 Slope up
ENGLISH
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bt12d12e
ON/OFF SWITCH K6.1
Used to switch mains supply on and off. White lamp lights up and fan starts in posi-
tion “l“.
SWITCH K6.2
Used to switch cooling unit on and off.
POTENTIOMETER K57.l
Used to adjust welding current 5--315 ampere.
POTENTIOMETER K78.3
Used to adjust slope down time 0.1--10 sec, during which the current is gradually re-
duced from the set value to the minimum current. This helps prevent the formation of
pipes and crater cracking.
POTENTIOMETER K78.4
Used to adjust slope up time 0.1--1 0 sec, during which the current is gradually in-
creased from the minimum current to the set current. This helps eliminate tungsten
inclusions from the weld pool.
POTENTIOMETER K78.2
Used to adjust the gas pre--flow time 0.1--5.0 sec.
POTENTIOMETER K78.1
Used to adjust the gas post--flow time 0.1--25 sec. The long post --flow time means
that the power source is well suited for welding metals that form strongly adhering
oxides, such as titanium.
SWITCH K79
For switching between TIG and MMA and for choosing the start mode.
ENGLISH
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bt12d12e
TIG
HF--START. When torch trigger is pressed the gas begins to
flow, HF unit is activated, creating a spark between the elect-
rode and work piece, the gas is ionised and the arc ignites.
ONCE ARC IS STABLE HF unit switches off automatically.
TIG
LIFT--ARC. The arc is ignited by touching the electrode to the
work piece, pressing the torch trigger and raising the torch
slightly.
MMA--“normal start“. In this mode the machine is set up for
welding with coated electrodes. The HF unit and
LIFT--ARC unit are disconnected and the HOT--START
unit is activated. HOT--START produces a short current pulse
l
a
s
t
i
n
g
a
r
o
u
n
d
2
0
s
e
c
t
o
e
n
s
u
r
e
a
g
o
o
d
s
t
a
r
t
l
ast
i
ng aroun
d
2
0
sec to ensure a goo
d
start .
MMA--“LIF T--ARC“. In this m ode the machine is set up for
LIFT--ARC and the HOT--START function is activated. You
touch the electrode to the work piece, press the trigger and
raise the electrode to ignite the arc (the trigger can be re-
leased immediately after starting).
THIS allows you to choose the starting point precisely and en-
t
h
t
b
l
f
t
t
i
T
h
i
t
h
d
i
l
l
sures smooth, trouble--
f
ree restarting. T his method is equally
recommended for very experienced welders as it permits
better welding results.
POTENTIOMETER ARC FORCE
This controls the welding characteristic of the power source. It allows you to make
the arc “softer” or “harder” and makes it easier to weld with “difficult” electrodes.
SWITCH2stroke/4stroke
2 stroke means that the arc ignites when you press the torch trigger and dies when
you release the trigger. With 4 stroke operation you press the trigger then release it
to ignite the a rc. Press and release the trigger again to extinguish the arc.
ENGLISH
-- 5 0 --
bt12d12e
SWITCH: ON/OFF
Switches control to remote socket. Permits remote control of welding current using
pulse unit PHA5, for example.
Means that machine setting is used.
Means that remote or pulse unit setting is used.
REMOTE SWITCH
For connecting remote or pulse unit.
TIG COUPLING
Quick coupling for TIG torch, gas and control device.
OKC COUPLING
For connecting return cable and electrode holder for MMA welding.
WELDING
1. Check that the T IG torch and return cable are securely connected.
2. ted Check that a correctly ground thoriated tungsten electrode or lanthanum--
tungsten electrode is fitto the torch..
3. Set the required gas flow, 5--10 lit/min (argon 99,95).
4. Set the switch to position “1 “ and make sure the cooling air flow is not ob-
structed.
5. Choose the start method HF or LIFT--ARC.
6. Select local or remote control.
7. Set the required current, slope up/down, gas pre/post--flow.
8. The power source is now set up for welding. If you have any other questions
refer to ESAB’s training film on TIG welding and the accompanying documenta-
tion..
ENGLISH
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bt12d12e
MAINTENANCE
LTL 315 normally requires no maintenance, all that is required is to blow it clean
once a year using dry compressed air (note: must be at reduced pressure).
In dusty or dirty conditions the machine should be blown clean more often.
Replacing circuit cards
To replace a circuit card, separate the connectors and lift out the circuit card after
pressing in the r etaining lugs. To fit a new circuit card, first push the card into position
then join the connectors.
NOTE! It is extremely important that the connectors are connected the right way
round and in their original positions.
IMPORTANT NOTE . . . All service work should normally be carried out by an AU-
THORISED ESAB SERVICE ENGINEER.
Ordering spare parts
Spare parts can be ordered through your nearest ESAB representative. See the last
page in this publication. When ordering, please state the m achine
model, LTL 315, the serial number and the name and number of the spare parts as
shown in the list of spare parts. This will simplify dispatch and help ensure correct
delivery.
ENGLISH
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bt12d12e
ACCESSORIES
LTL 315 400V 50/60 Hz 369 400--880.......................................
LTL 315 400V 50Hz water--cooled 369 399--880..............................
LTL 315 400V 50Hz water--cooled, with digital meter kit 369 399--883...........
Water--cooling assy. 369 398--880..........................................
Auto--transform er
220/415/550V--50Hz ( for retro--fitting) 369 397--880...........
220/415/500V--50Hz (inc. casing) 369 397--881...........................
208/230/460/475V--60Hz ( for retro--fitting) 369 397--882...................
208/230/460/475V--60Hz (inc. casing) 369 397--883.......................
Digital volt/ampere meter kit 369 042--882...................................
TIG torch BTD 253 water--cooled 4 metre 368 350--884.......................
TIG torch BTD 403 water--cooled 4 metre 368 350--886...........
Return cable, 35 mm
2
-- metre length 5 262 6136--02.........................
Connecting clamp EG 600 160 288--001.....................................
Pulse unit PHA5 367 970--880.............................................
Connecting cable, 10 m, for PHA5 367 144--882..............................
Pedal control FS 002 inc. cable 349 090--886......................
Trolley kit chassis 369 580--880...........................................
Trolley 5--50 litre gas bottle 466 600--880....................................
Trolley, semi model, 50 lit gas bottle 369 580--884............................
Visual material, see last page.
Connecting the TIG torch
The m achine is available with a choice of two torch connections: central connector
or OKC coupling.
With a central connector everything is connected centrally, i.e. current, gas and
torch switch connections. With an OKC coupling you connect the current, gas and
torch switch connections separately. See appendix 1 for details of self--cooled TIG
torch, see appendix 2 for details of water--cooled torch.
The following spare parts are only fitted to the variant with OKC coupling.
Item no. Name Order number
1
2
3
4
Machine switch
Grommet
Nipple
Socket
156 868--880
156 867--001
2521 035--01
5385 009--02
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ESAB LTL 315 Manuale utente

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