ESAB LKB 320 4WD Manuale utente

Marca: ESAB

Modello: LKB 320 4WD

Categoria: Sistema di saldatura

Tipo: Manuale utente

Questo manuale è adatto anche per

Valid for serial no. 005--xxx--xxxx0455 466127 011019

LKB 265

LKB 320

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 11..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 4.......................................................

2.1 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ: LKB 265, LKB 265 4WD 5...........................

2.2 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ: LKB 320, LKB 320 4WD 6...........................

3ÓÑÒÀÍÎÂÊÀ 7.......................................................

3.1 Ïîäñîåäèíåíèå ê ýëåêòðè÷åñêîé ñåòè 7.....................................

3.2 Ñáîðêà óñòàíîâêè 8........................................................

3.3 Ïîäêëþ÷åíèå óñòàíîâêè 8.................................................

4 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 9...............................................

5 ÎÁÑËÓÆÈÂÀÍÈÅ 10.................................................

6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 10.......................................

ÑÕÅÌÀ 19..............................................................

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 23........................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 40...........................

bc14d12r

-- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóà òàöèè âíèìàòåëüíî èçó÷èòå ñîî òâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎ

Àß Ñ

ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎ ËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÑÅÕ ÏÐÀ

ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ

ÀÒÜ Ñ

ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ËÅÍÍÛÅ ÈÇÃÎÒÎ

ÈÒÅËÅÌ Ñ

ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ

ÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀ

ÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

2 ÂÂÅÄÅÍÈÅ

LKB 265, LKB 265 4WD, LKB 320 è LKB 320 4WD ÿâëÿþòñÿ êîìïàêòíûìè

èñòî÷íèêàìè ïèòàíèÿ ñî ñòóïåí÷àòîé ðåãóëèðîâêîé íàïðÿæåíèÿ è âñòðîåííûì

ìåõàíèçìîì ïîäà÷è ïðîâîëîêè, ïðåäíàçíà÷åííûìè ä ëÿ ñâàðêè ñïëîøíîé

ïðîâîëîêîé, íåðæàâåþùåé èëè àëþìèíèåâîé ïðîâîëîêîé, à òàêæå

ïîðîøêîâîé ïðîâîëîêîé â ñðåäå çàùèòíûõ ãàçîâ èëè áåç íåå.

Ïåðåêëþ÷åíèå ïîëÿðíîñòè ïðè ïåðåõîäå ñî ñâàðêè ñïëîøíîé ïðîâîëîêîé â

çàùèòíûõ ãàçàõ íà ñâàðêó ñàìîçàùèòíîé ïðîâîëîêîé ïðîèçâîäèòñÿ ïóòåì

ïåðåñòàíîâêè êëåìì +è - íà òåðìèíàëå íà ä ïîäàþùèì ìåõàíèçìîì.

bc14d12r

-- 5 --

2.1 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ: LKB 265, LKB 265 4WD

Êîìïëåêò ïîñòàâêè:

Âñòðîåííûé ìåõàíèçì ïîäà÷è ïðîâîëîêè ñ ïîäàþùèì ðîëèêîì äëÿ

ñïëîøíîé ïðîâîëîêè äèàìåòðîì 0.8 è 1.0 ìì.

Ñâàðî÷íàÿ ãîðåëêà PSF 250 4,5 ì.

Îáðàòíûé êàáåëü äëèíîé 4,5ì ñ çàæèìîì.

Ñåòåâîéêàáåëüäëèíîé3ìèãàçîâûéøëàíã.

Âêëþ÷àÿ: Ðóêîÿòêó (êðåïèòñÿ äâóìÿ áîëòàìè), ïîäñòàâêó äëÿ ãàçîâîãî áà ëëîíà

(êðåïèòñÿ äâóìÿ áîëòàìè).

Íàïðÿæåíèå

400--415 V, 3~ 50/60HHz 230/400--415/500V,3 ~50Hz

230/440--460V,3

~60Hz

Äîïóñòèìàÿ íàãðóçêà

ïðè ÏÂ 100%

150A/22V 150A/22V

ïðè ÏÂ 60% 190A/24V 190A/24V

ïðè ÏÂ 30% 265 A/27 V 265 A/27 V

Ïðåäåëû ðåãóëèðîâàíèÿ

òîêà

30A/15V-265A/27V 30A/15V-265A/27V

Íàïðÿæåíèå õîëîñòîãî õîäà 15-38 V 15-38 V

Ìîùíîñòü õîë. õîäà 50 W 50 W

ÊÏÄ 0.69 0.69

Ôàêòîð ìîùíîñòè 0.97 0.97

Óïðàâëÿþùåå íàïðÿæåíèå 42 V, 50/60 Hz 42 V, 50/60 Hz

Ãàáàðèòû ÄõjõÂ 770x520x620 770x520x620

Ìàññà 92 kg 92 kg

Ê ëàññ çàùèòû IP 23 IP 23

Êëàññ ïðèìåíåíèÿ

bc14d12r

-- 6 --

2.2 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ: LKB 320, LKB 320 4WD

Êîìïëåêò ïîñòàâêè:

Èñòî÷íèê ïèòàíèÿ èìåþùèé ôóíêöèè ïåðåê ëþ÷åíèÿ ìåæäó 2-õ è 4õòàêòíûì

ðåæèìàìè ðàáîòû ãîðåëêè è ðåãóëèðîâàíèÿ âðåìåíè çàäåðæêè âûêëþ÷åíèÿ

ïîäà÷è ïðîâîëîêè.

Âñòðîåííûé ìåõàíèçì ïîäà÷è ïðîâîëîêè ñ ïîäàþùèì ðîëèêîì äëÿ

ñïëîøíîé ïðîâîëîêè äèàìåòðîì 1.0 è 1.2 ìì.

Ñâàðî÷íàÿ ãîðåëêà PSF 315 4.5 ì.

Îáðàòíûé êàáåëü äëèíîé 4,5ì ñ çàæèìîì.

Ñåòåâîéêàáåëüäëèíîé5ìèãàçîâûéøëàíã.

Âêëþ÷àÿ: Ðóêîÿòêó (êðåïèòñÿ äâóìÿ áîëòàìè), ïîäñòàâêó äëÿ ãàçîâîãî áà ëëîíà

(êðåïèòñÿ äâóìÿ áîëòàìè).

Íàïðÿæåíèå 400-415 V, 3~ 50/60 Hz

230/400-415/500V,3 ~50Hz

230/440-460V,3

~60Hz

Äîïóñòèìàÿ íàãðóçêà

ïðè ÏÂ 100%

195A/24V 195A/24V

ïðè ÏÂ 60% 250 A/27 V 250 A/27 V

ïðè ÏÂ 30% 320 A/30 V 320 A/30 V

Ïðåäåëû ðåãóëèðîâàíèÿ

òîêà

40A/16(14)V-320A/30V 40A/16(14)V-320A/30V

Íàïðÿæåíèå õîëîñòîãî õîäà 16-40 V 16-40 V

Ìîùíîñòü õîë. õîäà 52 W 52 W

ÊÏÄ 0.71 0.71

Ôàêòîð ìîùíîñòè 0.97 0.97

Óïðàâëÿþùåå íàïðÿæåíèå 42 V, 50/60 Hz 42V 50/60 Hz

Ãàáàðèòû ÄõjõÂ 770x520x620 770x520x620

Ìàññà 112 k g 112 k g

Ê ëàññ çàùèòû IP 23 IP 23

Êëàññ ïðèìåíåíèÿ

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè

èñòî÷íèêà ïèòàíèÿ ñâàðî÷íîãî àãðåãàòà.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.

bc14d12r

-- 7 --

3ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â á ûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

Ïîäñîåäèíèòå ñåòåâîé êàáåëü àïïàðàòà, èñïîëüçóÿ ïðåäîõðàíèòåëè,

ñîîòâåòñòâóþùèå ìåñòíûì íîðìàì.

Ñå÷åíèå ñåòåâîãî êàáåëÿ ñîîòâåòñòâóåò øâåäñêèì íîðìàì.

Óáåäèòåñü, ÷òî ñâàðî÷íûé âûïðÿìèò åëü íå íàêðûò èëè óñòàíîâëåí â òàêîì

ìåñòå, â êîòîðîì íåò ïðåïÿòñòâèé íîðìà ëüíîìó îõëàæäåíèþ.

3.1 Ïîäñîåäèíåíèå ê ýëåêòðè÷åñêîé ñåòè

LKB 265 3~ 50 Hz 3∼ 50/60 Hz* 3∼ 50 Hz 3∼ 60 Hz 3∼ 60 Hz

Íàïðÿæåíèå V 230 400/415 500 230 450

Òîê, A, ïðè 100% ÏÂ 13 7 5 11 7

ïðè 60% ÏÂ 18 9 8 18 9

ïðè 30% ÏÂ 27 16 13 27 16

Ñå÷åíèå êàáåëÿ, ìì

4x2.5 4x1.5 4x1.5 4x2.5 4x1.5

Ïðåäîõðàíèòåëü, A 20 16 16 20 16

*)LKB 265, LKB 265 4WD

LKB 320 3∼ 50 Hz 3∼ 50/60 Hz* 3∼ 50 Hz 3∼ 60 Hz 3∼ 60 Hz

Íàïðÿæåíèå V 230 400/415 500 230 450

Òîê, A, ïðè 100% ÏÂ 16 9 7 16 8

ïðè 60% ÏÂ 24 14 11 23 12

ïðè 30% ÏÂ 35 20 17 34 18

Ñå÷åíèå êàáåëÿ, ìì

4x4 4x2.5 4x2.5 4x4 4x2.5

Ïðåäîõðàíèòåëü, A 20 16 16 20 16

*)LKB 320, LKB 320 4WD

Ä ëÿ ïðåäîòâðàùåíèÿ ñîñêà ëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî

âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî

íà ðèñóíêå ðÿäîì ñî âòóëêîé.

ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !

bc14d12r

-- 8 --

3.2 Ñáîðêà óñòàíîâêè

ba14s0

3.3 Ïîäêëþ÷åíèå óñòàíîâêè

ba14s

006

ba14s0

230V 50/60 Hz

LKB265 2,5 mm@

LKB3204mm@

400--415V 3~50 Hz

ba14s

002

ba14s0

230V

440--460V

500V

TC1

XT2

Solid wire

Tube wire

bc14d12r

-- 9 --

4 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Èñòî÷íèêè ïèòàíèÿ ìîãóò áûòü îáîðóäîâàíû öèôðîâûìè ïðèáîðàìè äëÿ

èçìåðåíèÿ ñâàðî÷íîãî òîêà è íàïðÿæåíèÿ (ïîñòàâëÿþòñÿ äîïîëíèòåëüíî).

Ïîñëå ïðåêðàùåíèÿ ñâàðêè ïðèáîðû ïðîäîëæàþò ïîêàçûâàòü ïîñëåäíèå

çíà÷åíèÿ.

Òåðìîâûêëþ÷àòåëü ïðåäîòâðàùàåò ïåðåãðåâ. Ïîñëå îõëàæäåíèÿ èñòî÷íèêà îí

àâòîìàòè÷åñêè âêëþ÷àåòñÿ.

S A Ìåñòî äëÿ èçìåðèòåëüíûõ ïðèáîðîâ (ïîñòàâëÿþòñÿ îòäåëüíî)

S B Ïåðåêëþ÷àòåëü íàïðÿæåíèÿ, 10 ñòóïåíåé

S C Ïåðåêëþ÷àòåëü íàïðÿæ åíèÿ, 4 ñòóïåíè

S D Âûêëþ÷àòåëü ñåòè

S E Èíäèêàòîðíàÿ ëàìïà ïèòàíèÿ

S F Èíäèêàòîðíàÿ ëàìïà ïåðåãðóçêè. Âêëþ÷àåòñÿ ïðè ïåðåãðåâå

S G Ðàçúåì ñâàðî÷íîé ãîðåëêè

S H Ïîòåíöèîìåòð (ñêîðîñòü ïîäà÷è ïðîâîëîêè)

S J Êëåììà èíäóêòèâíîñòè

S K Ïîòåíöèîìåòð (òî÷å÷íàÿ ñâàðêà)

ba14s005

bc14d12r

-- 1 0 --

5 ÎÁÑËÓÆ ÈÂÀÍÈÅ

Ðåã óëÿðíîå îáñëóæèâàíèå âàæíî äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé è

íà äåæíîé ðàáîòû.

S Âûïðÿìèòåëü í åîáõîäèìî ðåã óëÿðíî ïðîäóâàòü ñóõèì ñæàòûì âîçäóõîì

ïîä íåáîëüøèì äàâëåíèåì.

S Ïåðèîäè÷åñêè ÷èñòèòå è çàìåíÿéòå ïî ìåðå íåîáõîäèìîñòè

èçíàøèâàþùèåñÿ äåòàëè ìåõàíèçìà ïîäà÷è äëÿ îáåñïå÷åíèÿ íàäåæíîé

ðàáîòû.

Îáðàùàåì Âàøå âíèìàíèå, ÷òî ÷ðåçìåðíîå ïðèæèìíîå óñèëèå ìîæåò

ïðèâåñòè ê áûñòðîìó èçíîñó ïðèæèìíîãî è ïîäàþùåãî ðîëèêîâ, à òàêæå

ñïèðàëè ãîðåëêè.

S Ðåã óëÿðíî ïðîäóâàéòå ñïèðàëü ãîðåëêè è ÷èñòèòå ñîïëî.

Òîðìîçíàÿ âòóëêà.

Òîðìîçíàÿ âòóëêà ðåãóëèðóå òñÿ ïåðåä

ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè

ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü

óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî

îòðåã óëèðîâàííîé òîðìîçíîé âòóëêå

ïðîâîëîêà äîëæ íà íåñêîëüêî

ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.

S Ðåãóëèðîâêà òîðìîçíîã î óñèëèÿ:

S Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè

S Âñòàâèòü îòâåðòêó â ïðóæèíû èìåþùèåñÿ âî âòóëêå.

Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé

ñòðåëêå.

Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé

ñòðåëêè. Ïðèìå÷àíèå: Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü íà

îäèíàêîâîå ÷èñëî îáîðîòîâ.

ÎÑÒÎÐÎÆÍÎ !

Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè

òðàâìû!

6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Çàïàñíûå ÷àñòè çàêàçûâàþòñÿ ÷åðåç áëèæàéøåå ïðåäñòàâèòåëüñòâî ESAB,

à äðåñ êîòîðîãî ìîæíî íàéòè íà ïîñëåäíåé ñòðàíèöå îáëîæêè.

Ïðè çàêàçå çàïàñíûõ ÷àñò åé óêàæèòå òèï ìàøèíû è åå íîìåð, à òàêæå

íàèìåíîâàíèå äåòàëè è åå íîìåð èç ïåðå÷íÿ çàïàñíûõ ÷àñòåé. Ýòî óïðîñòèò

äîñòàâêó è îáåñïå÷èò ïîëó÷åíèå òðåáóåìûõ çàïàñíûõ ÷àñòåé.

ENGLISH

-- 1 1 --

TOCe

1 DIRECTIVE 12........................................................

2SAFETY 12...........................................................

3 INTRODUCTION 13...................................................

3.1 Technical data: LKB 265, LKB 265 4WD 13......................................

3.2 Technical data: LKB 320, LKB 320 4WD 14......................................

4 INSTALLATION 15....................................................

4.1 Mains supply 15..............................................................

4.2 Assembly of components 16...................................................

4.3 Electrical installation 16.......................................................

5 OPERATION 17.......................................................

6 MAINTENANCE 18....................................................

7 ORDERING OF SPARE PARTS 18......................................

DIAGRAM 19............................................................

SPARE PARTS LIST 23...................................................

ACCESSORIES 40.......................................................

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1 DIRECTIVE

DECLARATION OF CONFORMITY

Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee

that welding power source LKB 265/320 from serial number 523/521 -- 612/547 com-

plies with standard EN 60974--1, in accordance with the requirements of directive

(73/23/EEA) and addendum (93/68/EEA).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Paul Karlsson

Managing Director

Esab Welding Equipment AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336

Laxå 95--11--10

2SAFETY

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

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3 INTRODUCTION

LKB 265, LKB 265 4WD, LKB 320 and L KB 320 4WD are step controlled power

sources in a compact design, intended for welding with solid steel, stainless steel or

aluminium wire as well as tubular wire with or without shielding gas.

The possibility of welding with homogeneous wire/shielding gas and welding with

gasless tubular wire is obtained by switching the + and -- connections on the

switching terminal above the wire feed unit.

3.1 Technical data: LKB 265, LKB 265 4WD

Standard delivery:

Power source equipped with spot welding function and adjustable burnback time.

Integrated wire feed mechanism with feed roller for solid wire, diameter 0.8, and 1.0.

Welding torch PSF 250 4.5 m.

Return cable 4.5 m with return clamp.

Mains cable 3 m and gas hose.

Includes: Handle, (fitted with 2 screws,) gas cylinder shelf (fitted with 2 screws).

Voltage 400--415 V, 3∼ 50/60 Hz 230/400--415/500V3∼50Hz

230/440--460V, 3∼60Hz

Permissible load at

100% duty cycle

150 A/22 V 150 A/22 V

60 % duty cycle 190 A/24 V 190 A/24 V

30 % duty cycle 265 A/27 V 265 A/27 V

Setting range (DC) 30A/15V--265A/27V 30A/15V--265A/27V

Open circuit voltage 15--38 V 15--38 V

Open circuit power 50 W 50 W

Efficiency 0.69 0.69

Power factor 0.97 0.97

Control voltage 42 V, 50/60 Hz 42 V, 50/60 Hz

Dimensions lxwxh 770x520x620 770x520x620

Weight 92 kg 92 kg

Enclosure class IP 23 IP 23

Application classification

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3.2 Technical data: LKB 320, LKB 320 4WD

Standard delivery:

Power source equipped with switch for 2 /4 step trigger action with gas pre--flow and

gas post--flow in the 4 step m ode and adjustable burnback time.

Integrated wire feed mechanism with feed roller for solid wire, diameter 1.0, and 1.2.

Welding torch PSF 315 4.5 m.

Return cable 4.5 m with return clamps.

Mains cable 5 m and gas hose.

Includes: Handle, (fitted with 2 screws,) gas cylinder shelf (fitted with 2 screws).

Voltage 400--415 V, 3∼ 50/60 Hz 230/400--415/500V3∼50Hz

230/440--460V, 3∼60Hz

Permissible load at

100% duty cycle

195 A/24 V 195 A/24 V

60 % duty cycle 250 A/27 V 250 A/27 V

30 % duty cycle 320 A/30 V 320 A/30 V

Setting range (DC) 40A/16(14)V--320A/30V 40A/16(14)V--320A/30V

Open circuit voltage 16--40 V 16--40 V

Open circuit power 52 W 52 W

Efficiency 0.71 0.71

Power factor 0.97 0.97

Control voltage 42 V, 50/60 Hz 42 V, 50/60 Hz

Dimensions lxwxh 770x520x620 770x520x620

Weight 112 kg 112 kg

Enclosure class IP 23 IP 23

Application classification

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading the welding power source.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

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4 I NSTALLATION

The in stallatio n must be executed by a professional.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’s responsibility to take adequate precautions.

Connect the power supply lead using the appropriate fuse in conformance with local

regulations.

Cable areas acc. to Swedish regulations.

Make sure the welding rectifier is not covered or positioned so that cooling is

obstructed.

4.1 Mains supply

LKB 265 3∼ 50 Hz 3∼ 50/60 Hz* 3∼ 50 Hz 3∼ 60 Hz 3∼ 60 Hz

Voltage V 230 400/415 500 230 440--460

Current A 100% 13 7 5 13 7

60% 18 10 7 18 9

30% 27 16 13 27 16

Mains lead rating mm

4x2.5 4x1.5 4x1.5 4x2.5 4x1.5

Fuse slow A 20 16 16 20 16

*)LKB 265, LKB 265 4WD

LKB 320

3∼ 50 Hz 3∼ 50/60 Hz* 3∼ 50 Hz 3∼ 60 Hz 3∼ 60 Hz

Voltage V 230 400/415 500 230 440--460

Current A 100% 16 9 7 16 8

60% 23 14 10 23 12

30% 35 20 16 34 18

Mains lead rating mm

4x4 4x2.5 4x2.5 4x4 4x2.5

Fuse slow A 20 16 16 20 16

*)LKB 320, LKB 320 4WD

To prevent the reel sliding off the hub: Lock the reel in place by turning

the red knob as shown on the warning label attached next to the hub.

WARNING!

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4.2 Assembly of components

ba14s0

4.3 Electrical installation

ba14s

006

230V 50/60 Hz

LKB265 2,5 mm@

LKB3204mm@

ba14s0

400--415V 3~50 Hz

ba14s

002

230V

440--460V

500V

TC1

ba14s0

XT2

Solid wire

Tube wire

-- 1 7 --

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5 OPERATION

General safety regulations for the handling of the equipment can be found on

page 12. Read through before you start using the equipment!

The power sources can be equipped with instrument to display the current and

voltage.

The instruments have a hold function and can be calibrated.

A thermal cut--out prevents overheating.Resetting takes place automatically when

the power source has cooled.

S A -- Space for digital m eters (optional)

S B -- Voltage selector, 10--step

S C -- Voltage selector , 4--step

S D -- Main switch, on/off

S E -- Mains indicator lamp

S F -- Thermal overload warning lamp, lights up in case of overheating

S G -- Welding torch connection

S H -- Potentiometer (wire feed)

S J -- Inductance connection

S K -- Potentiometer (spot welding)

ba14s005

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6 MAINTENANCE

Regularly maintenance is important for reliable and safe operations.

Only those persons who have appropriate electrical knowledge (authorised

personnel) may remove the safety plates to connect or carry out service,

maintenance or repair work on welding equipment.

S Blow down the power source with dry, compressed air at a low pressure.

S Cleaning and replacement of the wire feed mechanism’s wear parts should take

place periodically to ensure trouble free wire feed.

Note that an excessive pressure setting can result in abnormal wear on the pres-

sure roller, feed roller and wire liner.

S Blow clean the wire liner regularly and clean the gas nozzle.

The brake hub

The hub is adjusted when delivered, if

readjustment is required, follow the instructions

below. Adjust the brake hub so that wire is slightly

slack when wire feed stops.

S Adjusting the braking torque:

S Turn the red handle to the locked position.

S Insert a screwdriver into the springs in the hub.

Turn the springs clockwise to reduce the braking torque

Turn the springs anticlockwise to increase the braking torque. NB: Turn both

springs through the same amount.

WARNING!

Rotating parts can cause injury, take great care.

7 ORDERING OF SPARE PARTS

LKB is designed and tested in accordance with the EN 60974--1 ( IEC

60974--1) international standard.

It is the obligation of the service unit which has carried out the service or re-

pair work to make sure that the product still conforms to the said standard.

Spare parts are ordered through your nearest ESAB representative, see back cover.

When ordering spare parts, please state machine type and number as well as desig-

nation and spare part number as shown in the spare parts list.

This will simplify dispatch and ensure you get the right part.

Diagram Ñõåìà

LKB 265 (230--500V)

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-- 2 0 --

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LKB 265 / L KB 265 4WD (400--415V)

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