ESAB MechTig 3000i Aristo MechTig 3000i Manuale utente
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Valid for serial no. 718--xxx--xxxx0460 369027 071017
MechTig 3000i
Aristot
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 12..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáîðóäîâàíèå 5...........................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 6.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 7..................................................
4.2 Ðàñïîëîæåíèå 7...........................................................
4.3 Ñåòü ýëåêòðîïèòàíèÿ 7.....................................................
4.4 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà 8....................................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 9...............................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................
5.2 Óïðàâëåíèå âåíòèëÿòîðàìè 9...............................................
5.3 Çàùèòà îò ïåðåãðåâà 9.....................................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 10.................................
6.1 Èñòî÷íèê ñâàðî÷íîãî òîêà 10................................................
6.2 Èíñòðóìåíò äëÿ ñâàðêè òðóá 10..............................................
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 10.......................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 11.......................................
ÑÕÅÌÀ 22..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 24.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 25...........................
dp04d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîò û äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàò ü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ ä ëÿ îòòàèâàíèÿ òðóá.
ÂÍÈÌÀÍÈÅ!
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
RU
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑ ÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
ÂËÅÍÍÛÅ ÈÇà ÎÒ ÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåò àëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåò ñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàå ò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðà òèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íî ìó
îáîðóäîâàíèþ
2 ÂÂÅÄÅÍÈÅ
MechTig 3000i ÿâëÿåòñÿ èñòî÷íèêîì ïèòàíèÿ ñâàðî÷íûì òîêîì,
ïðåäíàçíà÷åííûì äëÿ ìåõàíèçèðîâàííîé ñâàðêè.
Èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â êîìáèíàöèè ñ áëîêîì
óïðàâëåíèÿ MechControl 2 èëè MechControl 4.
Âñå íàñòðîéêè âûïîëíÿþòñÿ ïðè ïîìîùè áëîêà óïðàâëåíèÿ.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 25.
2.1 Îáîðóäîâàíèå
Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ ñ:
S îáðàòíûì êàáåëåì äëèíîé 5 ì;
S ðóêîâîäñòâîì.
RU
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3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
MechTig 3000i
Íàïðÿæåíèå ñåòè 400 Â, ±10%, 3∼ 50/60 Ãö
Ïåðâè÷íûé òîê I
ìàêñ.
14, 1 A
Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â
ðåæèìå ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ïîñëå
ñâàðêè
30 Âò
Äîïóñòèìàÿ íàãðóçêà
ÏÂ 35%
ÏÂ 60%
ÏÂ 100%
300 À / 22 Â
240À/19,6Â
200 À / 18 Â
Êîýôôèöèåíò ìîùíîñòè ïðè
ìàêñèìàëüíîì òîêå
0.89
Êïä ïðè ìàêñèìàëüíîì òîêå 81, 5 %
Íàïðÿæåíèå õîëîñò îãî õîäà 86 Â
Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C
Òåìïåðàòóðà ïðè òðàíñïîðòèðîâêå îò -25 äî +55˚C
Ïîñòîÿííûé óðîâåíü çâóêîâîãî äàâëåíèÿ
íà õîëîñòîì õîäó
<70 äÁ (A)
Ðàçìåðû, ä x ø x â 652 x 249 x 423 ìì
Ìàññà 35 êã
Êëàññ èçîëÿöèè òðàíñôîðìàòîðà H
Ê ëàññ çàùèòû IP 23
Êëàññ ïðèìåíåíèÿ
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóò íîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Ê ëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîò â åòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
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4.1 Èíñòðóêöèè ïî ïîäúåìó
4.2 Ðàñïîëîæåíèå
Ðàçìåñòèòå èñòî÷íèê ñâàðî÷íîãî òîêà òàêèì îáðàçîì, ÷òîáû èìåþùèåñÿ â
íåì î òâåðñòèÿ äëÿ ïîäâîäà è îòâîäà îõëàæäàþùåãî âîçäóõà íå áûëè
çàãðàæäåíû.
4.3 Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèò åñü â òîì, ÷ò î áëîê ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí
ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî
îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ
Ðåêîìåíäóåìûå íîìèíà ëû ïðåäîõðàíèòå ëåé è ìèíèìàëüíûå ñå÷åíèÿ
êàáåëåé
MechTig 3000i TIG
Íàïðÿæåíèå ñåòè 400 Â 3μ 50 Ãö
Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâîãî
êàáåëÿ ïèòàíèÿ, ìì
2
4G2.5
Ôàçíûé òîê, Iäåéñòâ. 8A
Ïðåäîõðàíèòåëü
óñòîé÷èâûé ê ïåðåíàïðÿæåíèÿì
òèï C MCB
10 A
16 A
Âíèìàíèå! Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ ñèëîâûõ êàáåëåé
è íîìèíàëû ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Ýêñïëóàòàöèÿ èñòî÷íèêà
ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè
íîðìàòèâíûìè äîêóìåíòàìè.
Âíèìàíèå!Ýòîò èñòî÷íèê ñâàðî÷íîãî òîêà ð àññ÷èòàí íà ïîäêëþ÷åíèå ê
÷åòûðåõïðîâîäíîé ñèñòåìå ñ íàïðÿæåíèåì 230/400 Â.
Åñëè èñòî÷íèê ïèòàíèÿ ïðåäïîëàã àåòñÿ èñïîëüçîâàòü â ñòðàíå ñ áîëåå
âûñîêèì ñåòåâûì íàïðÿæåíèåì, èñòî÷íèê ïèòàíèÿ íóæíî ïîäêëþ÷àòü ÷åðåç
òðàíñôîðìàòîð áåçîïàñíîñòè.
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4.4 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà
Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå ïîäêëþ÷åí, ãíåçäî ä ëÿ
ïîäê ëþ÷åíèÿ ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ äîëæíî áûòü îñíàùåíî
íàãðóçî÷íûì ðåçèñòîðîì âî èçáåæàíèå ïîìåõ íà ëèíèè ñâÿçè.
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5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1 Ñîåäèíåíèå CAN äëÿ ïîäêëþ÷åíèÿ
êîíòðîëüíîãî êàáåëÿ ê áëîêó
óïðàâëåíèÿ
4 Ñîåäèíåíèå äëÿ ïîäâîäà ñâàðî÷íîãî
òîêà (+) ê áëîêó óïðàâëåíèÿ
2 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ
èçìåðèòåëüíîãî êàáåëÿ AV C ê áëîêó
óïðàâëåíèÿ (AVC= óïðàâëåíèå
íàïðÿæåíèåì äóãè)
5 Âûêëþ÷àòåëü ïèòàíèÿ
3 Ñîåäèíåíèå äëÿ ïîäâîäà ñâàðî÷íîãî
òîêà (-) ê áëîêó óïðàâëåíèÿ
5.2 Óïðàâëåíèå âåíòèëÿòîðàìè
Èñòî÷íèê ïèòàíèÿ îñíàùåí òàéìåðîì, îáåñïå÷èâàþùèì ïðîäîëæåíèå ðàáîòû
âåíòèëÿòîðîâ â òå÷åíèå 6,5 ìèí ïîñëå ïðåêðàùåíèÿ ñâàðêè è ïåðåêëþ÷åíèå
áëîêà â ðåæèì ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû
çàïóñêàþ òñÿ âíîâü.
Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 110 A
èíàïîëíûõîáîðîòàõïðèáîëüøèõòîêàõ.
5.3 Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ñâàðî÷íîãî òîêà èìååò çàùèò ó îò ïåðåãðåâà, ñðàáàòûâàþùóþ, êîãäà
òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé. Ïðè ýòîì ïîäà÷à ñâàðî÷íîãî òîêà
ïðåêðàùàåòñÿ, à â íèæíåì ïðàâîì óãëó ïàíåëè óïðàâëåíèÿ ïîÿâëÿåòñÿ
ìèãàþùåå êðàñíûì ñâåòîì ïîëå ñ íàäïèñüþ ”OVERHEAT” («ÏÅÐÅÃÐÅ»).
Êîãäà òåìïåðàòóðà ñíèæàåòñÿ, çàùèòà îò ïåðåãðåâà àâòîìàòè÷åñêè
ñáðàñûâàåòñÿ, è ïîëå ïåðåñòàåò ìèãàòü êðàñíûì ñâåòîì.
Äàëüíåéøàÿ èíôîðìàöèÿ ïðèâåäåíà â ðóêîâîäñòâå ïîëüçîâàòåëÿ ê ïàíåëè
óïðàâëåíèÿ.
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6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ð àáîòû.
6.1 Èñòî÷íèê ñâàðî÷íîãî òîêà
Ðåã óëÿðíî ñëåäèòå çà òåì, ÷òîáû ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ íå áûë çàáèò
ãðÿçüþ.
Ïåðèîäè÷íîñòü ïðîâåðêè è ïðèìåíÿåìûå ìåòîäû î÷èñòêè çàâèñÿò îò:
S ïðîöåññà ñâàðêè;
S âðåìåíè ãîðåíèÿ äóãè;
S ðàçìåùåíèÿ îáîðóäîâàíèÿ;
S îêðóæàþùèõ óñëîâèé.
Îáû÷íî áûâàåò äîñòàòî÷íî ïðîäóâàòü è ñòî÷íèê ïèòàíèÿ ñóõèì ñæàòûì
âîçäóõîì (ïðè ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä.
Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå
ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà.
6.2 Èíñòðóìåíò äëÿ ñâàðêè òðóá
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ñâàðêè íåîáõîäèìî ÷åðåç ðåãóëÿðíûå
ïðîìåæó òêè âðåìåíè ÷èñòèòü è çàìåíÿòü ðàáîòàþùèå íà èçíîñ äåòàëè
èíñòðóìåíòà äëÿ ñâàðêè òðóá.
7 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àâòîðèçîâàííîãî ñïåöèà ëèñòà ïî òåõíè÷åñêîìó
îáñëóæèâàíèþ, ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåê îìåíäóåìûå íèæå
ïðîâåðêè.
Òèï íåèñïðàâíîñòè Ðåêîìåíäóåìûå ìåðû
Îòñóòñòâèå äóãè S Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
S Ïðîâåðüòå, ïðàâèëüíî ëè ïîäêëþ÷åíû êàáåëè.
S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
 ïðîöåññå ñâàðêè ïðîïàë
ñâàðî÷íûé òîê.
S Ïðîâåðüòå, íå ñðàáîòàëî ëè ðåëå çàùèòû îò ïåðåãðåâà.
S Ïðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
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Òèï íåèñïðàâíîñòè Ðåêîìåíäóåìûå ìåðû
×àñòî ñðàáàòûâàåò ðåëå
çàùèòû îò ïåðåãðåâà.
S Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ñâàðî÷íîãî òîêà (ò. å.
÷òî áëîê ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
S Ïðîâåðüòå, ïðàâèëüíî ëè ïîäêëþ÷åíû êàáåëè.
S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
S Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
S Ïðîâåðüòå ïðåäîõðàíèòåëè â öåïè ñåòåâîãî ïèòàíèÿ.
S Óáåäèòåñü â òîì, ÷òî èñïîëüçóåòñÿ ñâàðî÷íûé ãàç
òðåáóåìîãî òèïà.
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 13........................................................
2SAFETY 13...........................................................
3 INTRODUCTION 15...................................................
3.1 Equipment 15................................................................
4 TECHNICAL DATA 15.................................................
5 INSTALLATION 16....................................................
5.1 Lifting instruction 16..........................................................
5.2 Location 16..................................................................
5.3 Mains power supply 16........................................................
5.4 Connecting the terminating resistor 17..........................................
6 OPERATION 18.......................................................
6.1 Connections and control devices 18............................................
6.2 Fan control 18...............................................................
6.3 Overheating protection 18.....................................................
7 MAINTENANCE 19....................................................
7.1 Welding power source 19......................................................
7.2 Tube welding tool 19..........................................................
8 FAULT--TRACING 19..................................................
9 ORDERING SPARE PARTS 20..........................................
DIAGRAM 22............................................................
ORDERING NUMBER 24.................................................
ACCESSORIES 25.......................................................
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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, W e lding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-
ing power source MechTig 3000i from serial number 718 (2007 w .18) are constructed and tested in
compliance with the standard EN 60974--1 /--3 and EN 60974--10 in accordance with the requirements
of directive (2006/95/EC) and (2004/108/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2007--09--20
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from drafts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect y our ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding p rotectio n and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
Do not use the power source for thawing frozen pipes.
WARNING!
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on W aste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3 INTRODUCTION
MechTig 3000i is a welding power source intended for mechanized welding.
The power source is intended for use with control unit MechControl 2 or
MechControl 4.
All settings are made from the control unit.
ESAB’s accessories for the product can be found on page 25.
3.1 Equipment
The power source is supplied with:
S 5 m return cable
S instruction m anual
4 TECHNICAL DATA
MechTig 3000i
Mains voltage 400 V, ±10%, 3∼ 50/60 Hz
Primary current I
max
14.1 A
No--load power demand when in the
energy--saving mode, 6.5 min. after welding
30 W
Permissible load
35% duty cycle
60% duty cycle
100% duty cycle
300 A / 22 V
240 A / 19.6 V
200 A / 18 V
Power factor at maximum current 0.89
Efficiency at maximum current 81.5 %
Open --circuit voltage 86 V
Operating temperature -- 1 0 t o + 4 0 ˚C
T ransportation temperature -- 2 5 t o + 5 5 ˚C
Constant sound pressure in no--load <70dB(A)
Dimensions lxwxh 652 x 249 x 423 mm
Weight 35 kg
Insulation class transformer H
Enclosure class IP 23
Application class
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
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5 I NSTALLATION
The installatio n must be executed b y a p rofession al.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’ s responsibility to take adequate precautions.
5.1 Lifting instruction
5.2 Location
Position the welding power source such that its cooling air inlets and outlets are not
obstructed.
5.3 Mains power supply
Check that the welding power source is connected to the
correct mains power supply voltage, and that it is protected by
the correct fuse size. A protective earth connection must be
made in accordance with regulations.
Rating plate with supply connection data
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Recommend ed fuse sizes an d minimum cable area
MechTig 3000i TIG
Mains voltage 400 V 3μ 50 Hz
Mains cable area mm
2
4G2.5
Phase current IRMS 8A
Fuse
anti--surge
type C MCB
10 A
16 A
Note! The mains cable areas and fuse sizes as shown above are in accordance with Swedish
regulations. Use the welding power source in accordance with the relevant national regulations.
Note! The welding power source is designed for connection to a 230 / 400 volt
system with four conductors.
If the power source is to be used in countries with a higher supply voltage, the power
source must be connected via a safety transformer.
5.4 Connecting the terminating resistor
To avoid communication interference, the r emote socket m ust be fitted with a
terminating resistor, when a remote control unit is not connected.
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 13. Read through before you start using the equipment!
6.1 Connections and control devices
1 Connection CAN for control cable to
control unit
4 Connection for welding current (+) to
control unit
2 Connection for measurement cable AVC to
control unit (arc voltage control)
5 Mains voltage switch
3 Connection for welding current (--) to
control unit
6.2 Fan control
The power source has a time control that means that the fans continue to run for 6.5
minutes after welding has stopped, and the unit switches to energy--saving mode.
The fans start again when welding restarts.
The fans run at reduced speed for welding currents up to 110 A, and at full speed for
higher currents.
6.3 Overheating protection
The welding power source has overheating protection that operates if the
temperature becomes too high. When this occurs, the welding current is interrupted
and a red flashing field with the text ”OVERHEAT” appears in the lower right--hand
corner of the control panel.
When the temperature drops, the overheat pr otection is automatically reset and the
field stops flashing red.
For further information see the control panel user manual.
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7 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates.
7.1 Welding power source
Check r egularly that the welding power source is not clogged with dirt.
How often and which cleaning methods apply depend on:
S welding process
S arc time
S placement
S surrounding environment
It is normally sufficient to blow down the power source with dry compressed air
(reduced pressure) once a year.
Clogged or blocked air inlets and outlets can cause overheating.
7.2 Tube welding tool
The tube welding tool’s wear parts should be cleaned and replaced at regular
intervals in order to achieve trouble--free welding.
8 FAULT--TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault Corrective action
No arc. S Check that the mains power supply switch is turned on.
S Check that the cables are correctly connected.
S Check that the correct current value is set.
The welding current is
interrupted during welding.
S Check whether the overheating protection has operated.
S Check the mains power supply fuses.
The overheating protection trips
frequently.
S Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance. S Check that the cables are correctly connected.
S Check that the correct current value is set.
S Check that the correct electrodes are being used.
S Check the mains power supply fuses.
S Check that the correct welding gas is being used.
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9 ORDERING SPARE PARTS
MechTig 3000i is designed and tested in accordance with the international and Europe-
an standards IEC/EN 60974--1, 60974--3 and EN 60974--10. It is the obligation of the ser-
vice unit which has carried out the service or repair work to make sure that the product
still conforms to the said standard.
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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