ESAB A2 TFE1 / TGE1 Manuale utente
- Categoria
- Sistema di saldatura
- Tipo
- Manuale utente
Valid for Serial NO 724 XXX--XXXX0456 502 027 990531
A2 Multitrac
A2 TFE1 / A2 TGE1
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè Instruction manual
-- 2 --
Rights reserved to al ter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 17..............................................
Ðóññêèé
TOCr
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáùåå 5..................................................................
2.2 Òåõíè÷åñê èå äàííûå 6......................................................
2.3 Ñïîñîáû ñâàðêè 6.........................................................
2.4 Îáîðóäîâàíèå 7...........................................................
3ÓÑÒÀÍÎÂÊÀ 8.......................................................
3.1 Îáùåå 8..................................................................
3.2 Ïîäêëþ÷åíèå 8............................................................
4ÐÀÁÎÒÀ 9...........................................................
4.1 Îáùåå 9..................................................................
4.2 Íà÷àëî ðàáîòû 10...........................................................
4.3 Çàñûïêà ôëþñà 14..........................................................
4.4 Ïåðåìåùåíèå òðàêòîðà 14..................................................
4.5 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä ôëþñîì) íà ñâàðêó â
çàùèòíûõ ãàçàõ 14..........................................................
4.6 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä ôëþñîì) íà ñâàðêó
ñäâîåííîé ïðîâîëîêîé 14...................................................
5 ÎÁÑËÓÆÈÂÀÍÈÅ 15.................................................
5.1 Îáùåå 15..................................................................
5.2 Åæåäíåâ íî 15..............................................................
5.3 Ïåðèîäè÷åñêè 15...........................................................
6 ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 16.................................
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑ ÒÅÉ 16.......................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 33........................................
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB íåñóò ïîëíóþ îòâåòñòâåííîñòü çà îáåñïå÷åíèå
âûïîëíåíèÿ ñîîòâåòñòâóþùèõ íîðì òåõíèêè áåçîïàñíîñòè ïåðñîíàëîì, êîòîðûé ðàáîòàåò íà
îáîðóäîâàíèè èëè íàõîäèòñÿ ïîáëèçîñò è.
Ìåðû á åçîïàñíîñòè äîëæíû ñîîòâåòñòâîâàòü òðåáîâàíèÿì, êîòîðûå îòíîñÿòñÿ ê äàííîìó
òèïó îáîðóäîâàíèÿ.
Ñëåäóþùèå ðåêîìåíäàöèè äîëæíû áûòü âûïîëíåíû â äîïîëíåíèå ê ñòàíäàðòíûì
òðåáîâàíèÿì ê ðàáî÷åìó ìåñòó.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ îáó÷åííûì ïåðñî íàëîì, çíàêîìûì ñ ðàáî ò îé ñâàðî÷íîãî
îáîðóäîâàíèÿ.
Íåïðàâèëüíî èñïîëüçîâàíèå îáîðó äîâàíèÿ ìîæ åò ïðèâåñòè ê òðàâìå îïåðàò îðà è ïîëîìêå
îáîðóäîâàíèÿ.
1. Êàæäûé, êòî èñïîëüçóåò ñâàðî÷íîå îáîðóäîâàíèå äîëæåí áûòü çíàêîì ñ:
S åãî ðàáîòîé
S ðàñïîëîæåíèåì àâàðèéíûõ âûêëþ÷àòåëåé
S åãî ôóíêöèÿìè
S ñîîòâåòñòâóþùèìè ìåðàìè áåçîïàñíîñòè
S ñâàðêîé
Ä ëÿ îáëåã÷åíèÿ ðàáîòû, êàæäûé ïåðåê ëþ÷àòåëü, êíîïêà èëè ïîòåíöèîìåòð
çàìàðêèðîâàíû ñèìâîëîì èëè òåêñòîì. îáúÿñíÿþùèì èõ íàçíà÷åíèå.
2. Îïåðàòîð äîëæåí îáåñïå÷èòü:
S îòñóòñòâèå ïîñòîðîííèõ â ðàá î÷åé çîíå, êîãäà âê ëþ÷àåòñÿ îáîðóäîâàíèå.
S ÷òî êàæäûé ñîîòâåòñòâóþùå çàùèùåí ïðè çàæèãàíèè äóãè.
3. Ðàáî÷åå ìåñòî äîëæíî:
S ñîîòâåòñòâîâàòü âûïîëíÿåìîé ðàáîòå
S áûòü ñâîáîäíûì î ò ñêâîçíÿêîâ
4. Ñðåäñòâà èíäèâèäóàëüíîé çàùèòû
S Âñåãäà íîñèòå ðåêîìåíäóåìûå ñðåäñòâà èíäèâèäóàëüíîé çàùèòû, òàêèå êàê
çàùèòíûå î÷êè, òåðìîóñòîé÷èâóþ îäåæäó, ïåð÷àòêè.
S Íå ñëåäóåò íîñèòü øàðôû, áðàñëåò û, êîëüöà, èò. ï, êîòîðûå ìîãóò çàöåïèòüñÿ èëè
ïðèâåñòè ê îæîãàì.
5. Îáùèå ìåðû áåçîïàñíîñòè
S Óá åäèòåñü, ÷òî îáðàòíûé êàáåëü íàäåæíî çàêðåïëåí.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ òîëüêî
êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Ñîîòâåòñòâóþùèå ñðåäñòâà ïîæàðîòóøåíèÿ äîëæíû âñåãäà íàõ îäèòüñÿ ïîáëèçîñòè
è áûòü ÿñíî çàìàðêèðîâàíû.
S Ñìàçêà è äðóãèå ðàá îòû ïî îáñëóæèâàíèþ íå äîëæíû ïðîèçâîäèòüñÿ íà
ðàáîòàþùåì îáîðóäîâàíèè.
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ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓà ÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè.
S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëèìîêðîéîäåæäîé.
S Èçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
S Îáåñïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
S Ñòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
S Èñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæ åò íàíåñòè âðåä ãëàçàì è ê îæå.
S Çàùèùàéòå âàøè ãëàçà è êîæó. Èñïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
S Çàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû ïðè ñâàðêå ìîãóò ñòàòü ïðè÷èíîé ïîæàðà. Îáåñïå÷üòå îòñóòñòâèå ïîæàðîîïàñíûõ ìàòåðèàëî â
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìî æ åò ïîâðåäèòü ñëóõ
S Çàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèêîâ èëè áåðóøåé.
S Ïðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáî ò å îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
2 ÂÂÅÄÅÍÈÅ
2.1 Îáùåå
A2 TFE1 - àâòîìàòè÷åñêèé ñâàðî÷íûé òðàêòîð ñ ÷åòûðüìÿ ïðèâîäíûìè
êîëåñàìè, ïðåäíàçíà÷åí í ûé äëÿ ñâàðêè ïîä ôëþñîì ñòûêîâûõ è óãëîâûõ
ñîåäèíåíèé.
A2 TGE1 - àâòîìàòè÷åñêèé ñâàðî÷íûé òðàêòîð ñ ÷åòûðüìÿ ïðèâîäíûìè
êîëåñàìè, ïðåäíàçíà÷åííûé äëÿ ñâàðêè ïëàâÿùåéñÿ ïðîâîëîêîé â çàùèòíûõ
ãàçàõ (ÌÈÃ/ÌÀÃ) ñòûêîâûõ è óãëîâûõ ñîåäèíåíèé.
Âñå äðóãèå ïðèìåíåíèÿ çàïðåùåíû.
Àâòîìàòè÷åñêèå ñâàðî÷íûå òðàêòîðû èñïîëüçóþòñÿ â êîìáèíàöèè ñ áëîêîì
óïðàâëåíèÿ ÝÑÀÁ - À2-À6 ÐÅÍ.
Íàïðÿæåíèå íà áëîê óïðàâëåíèÿ è ìîòîðû òðàêòîðà ïîäàåòñÿ ñî ñâàðî÷íûõ
èñòî÷íèêîâ ïèòàíèÿ ôèðìû ÝÑÀÁ - LAF è TAF.
Ñâàðî÷íûé òðàêòîð ïðîõîäèò ÷åðåç îòâåðñòèå ìèí. äèàìåòðîì 600 ìì, ïðè
ýòîì ñòîéêà è ïðåäîõðàíèòåëüíàÿ öåïü äîëæíû áûòü ñíÿòû.
Ïîëîæåíèå òîêîñúåìíîãî íàêîíå÷íèêà ðåãóëèðóåòñÿ êàê â ãîðèçîíòàëüíîé,
òàê è â âåðòèêàëüíîé ïëîñêîñòè ñ ïîìîùüþ êðåñòîâîãî ñóïïîðòà, óãîë
íàêëîíà óñòàíàâëèâàåòñÿ ïîâîðîòîì ìåõàíèçìà ïîäà÷è ïðîâîëîêè.
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2.2 Òåõíè÷åñêèå äàííûå
A
2
M
u
l
t
i
t
r
a
c
A2 TFE1 A2 TGE1
A2 Multitrac
Ïîä ôëþñîì Ïîä ôëþñîì
Íàïðÿæåíèå ïèòàíèÿ 42 Â, ïåðåì. 42 Â, ïåðåì.
Äîïóñòèìàÿ íàãðóçêà100 % 800 À, ïîñò. 600 À, ïîñò.
Äèàìåò ð ïðîâ.:
ñïëîøíàÿ ïðîâîëîêà 1.6-4.0 ìì 0.8-1.6 ìì
ïîðîøêîâàÿ ïðîâîëîêà 1.6-4.0 ìì 1.2-2.4 ìì
ñäâîåííàÿ ïðîâîëîêà 2x1.2-2.5 ìì --
Ñêîðîñòü ïîäà ÷è ïðîâ., ìàêñ. 9ì/ìèí 19 ì/ìèí
Òîðìîçíîé ìîìåíò 1.5 Í ì 1.5 Í ì
Ñêîðîñòü ïåðåìåùåíèÿ 0.1-2.0 ì/ìèí 0.1-2.0 ì /ìèí
Ìèí.ðàäèóñ ïðè ñâàðêå êðóãîâûõ øâîâ 1500 ìì 1500 ìì
Ìèí.äèàìåò ð òðóáû ïðè ñâàðêå èçíóòðè 110 0 ì ì 110 0 ì ì
Ìàêñ. ì à ññà êàòóøêè ñ ïðîâ. 30 êã 30 êã
Åìêîñòü áóíêåðà äëÿ ôëþñà (íå çàïîëíÿòü
íàãðåò ûì ôëþñîì)
6ë --
Ìàññà (áåç ôëþñà è ïðîâîë.) 47 êã 43 êã
Ìàê ñ. áîê îâîé íàêëîí
25_ 25_
Óðîâåíü øóìà 68 äÁ 83 äÁ
2.3 Ñïîñîáû ñâàðêè
Ñâàðêà ïîä ôëþñî ì
Äëÿ ñâàðêè ïîä ôëþñîì òðàêòîð A2 Multitrac èñïîëüçóåòñÿ â èñïîëíåíèè A2
TFE1 UP, ñ ò îêîñúåìíèêîì äèàìåòðîì 20 ìì, äîïóñêàþùèì íàãðóçêó äî 800 À
(ïðè ÏÂ 100%) èëè äî 1000 À (ïðè ÏÂ 60%).
Íà ñâàðî÷íóþ ãîëîâêó ìîãóò óñòàíàâëèâàòüñÿ ïîäàþùèå ðîëèêè äëÿ ñâàðêè
îäèíàðíîé èëè ñäâîåííîé (ñâàðêà ”ðàñùåïëåííîé äóãîé) ïðîâîëîêîé. Ïðè
ñâàðêå ïîðîøêîâîé ïðîâîëîêîé èñïîëüçóþòñÿ ñïåöèàëüíûå ðîëèêè ñ
íàêàòêîé, ãàðàíòèðóþùèå ðàâíîìåðíóþ ïîäà÷ó áåç ñìÿòèÿ ïðîâîëîêè.
Ñâàðêà â çàùèòíûõ ãàçàõ (ÌIG/MAG)
Äëÿ ñâàðêè â çàùèòíûõ ãàçàõ òðàêòîð A2 Multitrac èñïîëüçóåòñÿ â èñïîëíåíèè
A2 TGE1, èìåþùèé ìàêñèìàëüíóþ äîïóñòèìóþ íàãðóçêó 600 A. Ñâàðî÷íàÿ
ãîëîâêà îõëàæäàåòñÿ âîäîé, ïîäàâàåìîé ïî øëàíãàì ñ áëîêà îõëàæäåíèÿ.
Èíñòðóêöèè ïî ïîäñîåäèíåíèþ êàáåëåé ïðè ñâàðêå ïîä ôëþñîì èëè â
çàùèòíûõ ãàçàõ ïîêàçàíû íà äèàãðàììàõ íà ñòð 8 è 9.
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2.4 Îáîðóäîâàíèå
 êîìïëåêòíóþ ñâàðî÷íóþ ãîëîâêó âõîäÿò äâèãàòåëü ìåõàíèçìà ïîäà÷è
ïðîâîëîêè è êîíòàêòíîå îáîðóäîâàíèå, îáåñïå÷èâàþùåå ïîäâîä òîêà ê
ïðîâîëîêå.
Êîíòàêòíîå îáîðóäîâàíèå ïîñòàâëÿåòñÿ â èñïîëíåíèÿõ:
S A2 TF - äëÿ ñâàðêè ïîä ôëþñîì.
S A2 TG - äëÿ ñâàðêè â çàùèòíûõ ãàçàõ.
Îñíîâíûå êîìïîíåíòû A2 TFE1
1 Ïðîâîëîêîïðàâèëüíîå ó-âî
2 Êîíòàêòíîå îáîðóäîâàíèå
ñîñòîÿùåå èç êîíòàêòíîãî
íàêîíå÷íèêà,
êîíòàêòíîé òðóáêè è
ôëþñîâîé òðóáêè.
3 Ïîâîðîòíîå óñòðîéñòâî
4 Ñóïïîðò(ñ ðó÷íûì
óïðàâëåíèåì)
5 Ýëåêòðîäâèãàòåëü
6 Êàññåòà
7 Ôëþñîâûé áóíêåð (ìî æåò
êîìïëåêòîâàòüñÿ öèêëîíîì)
8 -
9 Òåëåæêà
10 Ñòîéêà
11 Ðóêîÿòêà îòêëþ÷åíèÿ ïðèâîäà
Îñíîâíûå êîìïîíåíòû A2 TGE1
1 Ïðîâîëîêîïðàâèëüíîå ó-âî
2 Êîíòàêòíîå îáîðóäîâàíèå
ñîñòîÿùåå èç ê îíòàêòíîé òðó áêè,
ñîïëà è âîäÿíûõ øëàíãîâ
3 Ïîâîðîòíîå óñòðîéñòâî
4 Ñóïïîðò(ñ ðó÷íûì óïðàâëåíèåì)
5 Ýëåêòðîäâèãàòåëü
6 Êàññåòà
7-
8 Íàïðàâëÿþùàÿ
ïðîâîëîêè
9 Òåëåæêà
10 Ñòîéêà
11 Ðóêîÿòêà îòêëþ÷åíèÿ
ïðèâîäà
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3ÓÑÒÀÍÎÂÊÀ
3.1 Îáùåå
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå
îñîáåííî îñòîðîæíû.
3.2 Ïîäêëþ÷åíèå
Áëîê óïðàâëåíèÿ À2-À6 ÐÅÍ ïîäêëþ÷åí ê òðàêòîðó íà çàâîäå.
Äîïîëíèòåëüíóþ èíôîðìàöèþ âû íàéäåòå â èíñòðóêöèè ê áëîêó óïðàâëåíèÿ
À2-À6 ÐÅÍ.
Ïîäêëþ÷èòå òðàêò îð À2 Multitrac êàê ïîêàçàíî íà ÷åðòåæå
ÑÂÀÐÊÀ ÏÎÄ Ô ËÞÑÎÌ
S Ïîäñîåäèíèòå êàáåëü óïðàâëåíèÿ (7) ê èñòî÷íèêó ïèòàíèÿ (8) è ê áëîêó
óïðàâëåíè ÿ A2-A6 PEH (2).
S Ïîäñîåäèíèòå îáðàòíûé êàáåëü(11) ê èñòî÷íèêó ïèòàíèÿ(8) è ê çàãîòîâêå
(9).
S Ïîäñîåäèíèòå ñâàðî÷íûé êàáåëü(10) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
ñâàðî÷íîìó òðàêòîðó (1).
S Ïîäñîåäèíèòå êàáåëü îáðàòíîé ñâÿçè(12) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
çàãîòîâêå(9).
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ÑÂÀÐÊÀ Â ÇÀÙÈÒÍÛÕ ÃÀÇÀÕ
S Ïîäñîåäèíèòå êàáåëü óïðàâëåíèÿ(7) ê èñòî÷íèêó ïèòàíèÿ(8) è ê áëîêó
óïðàâëåíè ÿ A2-A6 PEH(2).
S Ïîäñîåäèíèòå îáðàòíûé êàáåëü(11) ê èñòî÷íèêó ïèòàíèÿ(8) è ê çàãîòîâêå(9).
S Ïîäñîåäèíèòå ñâàðî÷íûé êàáåëü(10) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
ñâàðî÷íîìó òðàêòîðó(1 ).
S Ïîäñîåäèíèòå ãàçîâûé øëàíã(5) ê ðåäóêòîðó (6) è ê ãàçîâîìó íèïïåëþ (13)
íà ñâàðî÷íîì òðàêòîðå.
S Ïîäñîåäèíèòå øëàíãè îõëàæäàþùåé æèäêîñòè(3) ê áëîêó îõëàæäåíèÿ (4)
è ê ñâàðî÷íîìó òðàêòîðó(1).
S Ïîäñîåäèíèòå êàáåëü îáðàòíîé ñâÿçè(12) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
çàãîòîâêå(9).
4ÐÀÁÎÒÀ
4.1 Îáùåå
Îáùèå ìåðû ïðåäîñòîðîæíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì îïèñàíû
íà ñòð. 4. Ïðî÷òèòå èõ ïå ðå ä òå ì, êàê íà÷àòü ðàáîòó!
S Ä ëÿ ïîëó÷åíèÿ êà÷åñòâåííîãî øâà íåîáõîäèìà òùàòåëüíàÿ ïîäãîòîâêà
ïîâåðõíîñòåé ñâàðèâàåìûõ äåòàëåé.
ÂÍÈÌÀÍÈÅ! Çàçîð â ñîåäèíåíèè äîëæåí áûòü îäèíàêîâûì ïî âñåé ä ëèíå
øâà.
S Äëÿ ñíèæåíèÿ ðèñêà îáðàçîâàíèÿ òðåùèí øèðèíà øâà äîëæíà áûòü
áîëüøå ãëóáèíû ïðîïëàâëåíèÿ.
S Âñåãäà ïðîâîäèòå ïðîáíóþ ñâàðêó íà îáðàçöàõ ñ òàêîé æå ðàçäåëêîé è
òîëùèíîé ëèñòà êàê è ñâàðèâàåìûõ äåòàëåé.
S Ðåãóëèðîâêà ñâàðî÷íûõ ïàðàìåòðîâ è óïðàâëåíèå ñâàðî÷íûì òðàêòîðîì è
èñòî÷íèêîì ïèòàíèÿ îïèñàíî â èíñòðóêöèè ïî ýêñïëóàòàöèè áëîêà
óïðàâëåíèÿ À2-À6 ÐÅÍ.
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4.2 Íà÷àëî ðàáîòû
Âûáåðèòå òèï ïðîâîëîêè è ôëþñà èëè çàùèòíîãî ãàçà òàê, ÷òîáû õèì.ñîñòàâ
íàïëàâëåííîãî ìåòàëëà êàê ìîæíî áëèæå ñîîòâåòñòâîâàë õèì.ñîñòàâó
îñíîâíîãî ìåòàëëà. Ïîäáåðèòå äèàìåòð ïðîâîëîêè è ïàðàìåòðû ñâàðêè â
ñîîòâåòñòâèè ñ ðåêîìåíäàöèÿìè ïîñòàâùèêà ñâàðî÷íûõ ìàòåðèàëîâ.
Çàãðóçêà ñâàðî÷íîé ïðîâîëîêè
S Ñíèìèòå êàññåòó (1) ñ òîðìîçíîé ñòóïèöû (2)
è ñíèìèòå ñ êàññåòû áîêîâóþ ïëàñòèíó (3).
S Óñòàíîâèòå êîðçèíó ñ ïðîâîëîêîé íà êàññåòó(1).
S Ñðåæüòå îáâÿçûâàþùóþ ïðîâîëîêó
S Óñòàíîâèòå íà ìåñòî áîêîâóþ ïëàñòèíó (3).
S Óñòàíîâèòå êàññå òó(1) íà òîðìîçíóþ ñòóïèöó(2).
Óáåäèòåñü, ÷òî äåðæàò å ëü (4) íàõîäèòñÿ â
ïðàâèëüíîì ïîëîæåíèè.
ÂÍÈÌÀÍÈÅ! Ìàêñèìà ëüíûé óãîë íàêëîíà êàññåòû ñ
ïðâîëîêîðé 25°.
Ïðè áîëüøèõ óãëàõ, èçíîñ òîðìîçíîé ìóôòû ïðèâåäåò ê
ñîñêàëüçûâàíèþ êàññåòû.
Äëÿ ïðåäîòâðàùåíèÿ ñîñêà ëüçûâàíèÿ êàò óøêè ñ
ïðîâîëîêîé ñî âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì
êðàñíîé êíîïêè êàê ïîêàçàíî íà ðèñóíêå ðÿäîì ñî
âòóëêîé.
ÂÀÆÍÎ!
Ïîä ôëþñîì ÌIG/MAG
S Ïðîâåðüòå, ÷òî ïîäàþùèé ðîëèê (1) è êîíòàêòíûå ãóáêè èëè íàêîíå÷íèê (3)
ñîîòâåòñòâóþò âûáðàííîìó äèàìåòðó ñâàðî÷íîé ïðîâîëîêè.
S Ïðîòÿíèòå ïðîâîëîêó ÷åðåç ïðàâèëüíîå óñòðîéñòâî (2).Ä ëÿ ïðîâîëîê
äèàìåòðîìñâûøå2ìì-âûïðÿìèòå0,5ìïðîâîëîêèèïîäàéòååå
âðó÷íóþ âíèç ÷åðåç ïðàâèëüíîå óñòðîéñòâî.
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S Óñòàíîâèòå êîíåö ïðîâîëîêè â êàíàâêó ïîäàþùåãî ðîëèêà (1).
S Îòðåãóëèðóéòå äàâëåíèå ïîäàþùåãî ðîëèêà ðóêîÿòêîé (7). Âíèìàíèå! Íå
ïåðåòÿãèâàéòå áîëåå òîãî, ÷åì òðåáóåòñÿ äëÿ îáåñïå÷åíèÿ ðàâíîìåðíîé
ïîäà÷è.
S Ïîäàéòå ïðîâîëîêó íà 30 ìì, íàæàâ íà áëîêå óïðàâëåíèÿ A2-A6 PÅÍ.
S Âûïðàâèòå ïðîâîëîêó ìàõîâèêîì (6).
Äëÿ ï ðîâîëîê ìàëûõ äèàìåòðîâ (êàê äëÿ îäèíàðíûõ, òàê è äëÿ ñäâîåííûõ)
èñïîëüçóåòñÿ ñïåöèà ëüíîå ïðàâèëüíîå óñòðîéñòâî (4).
Êîãäà ï ðàâèëüíîå óñòðîéñòâî ïðàâèëüíî îòðåãóëèðîâàíî, ïðîâîëîêà
âûõîäèò ïðÿìîé èç êîíòàêòíîãî íàêîíå÷íèêà.
Âñåãäà èñïîëüçóéòå íàïðàâëÿþùóþ òðóáêó (5) äëÿ îáåñïå÷åíèÿ
ðàâíîìåðíîé ïîäà÷è ïðîâîëîêè ìàëûõ äèàìåòðîâ (1.6 - 2.5 ìì).
Ïðè ñâàðêå â çàùèòíûõ ãàçàõ ïðîâîëîêîé äèàìåòðîì < 1.6 ìì,
èñïîëüçóéòå íàïðàâëÿþùóþ ñïèðàëü, êîòîðàÿ âñòàâëÿåòñÿ â
íàïðàâëÿþùóþ òðóáêó(5).
Çàìåíà ïîäàþùèõ ðîëèêîâ
S Îäèíàðíàÿ ïðîâîëîêà
S Îòêðó òèòå ìàõîâèêè (3) è (4).
S Îòêðó òèòå êîëåñèêî (2).
S Ñìåíèòå ïîäàþùèé ðîëèê (1). Äèàìåòð ïðîâîëîêè
ïðîìàðêèðîâàí íà ðîëèêå
S Ñäâîåííàÿ ïðîâîëîêà (ðàñùå ïëåííàÿ äóãà)
S Ñìåíèòå ïîäàþùèé ðîëèê (1) ñ äâîéíîé êàíàâêîé òåì æå
ñïîñîáîì êàê è äëÿ îäèíàðíîé ïðîâîëîêè.
S ÂÍÈÌÀÍÈÅ! Òàêæå ñëåäóåò çàìåíèòü îáû÷íûé ïðèæèìíîé ðîëèê (5)
íà ñïåöèà ëüíûé ñôåðè÷åñêèé ä ëÿ ñäâîåííîé ïðîâîëîêè.
S Óñòàíîâèòå ïðèæèìíîé ðîëèê íà ñïåöèà ëüíûé óêîðî÷åííûé âàë
(Àðòèêó ë ¹ 0146 253 001).
S Ïîðîøêîâàÿ ïðîâîëîêà (ðîëèêè ñ íàêàòêîé)
S  ýòîì ñëó÷àå ïàðíî ìåíÿþòñÿ ïîäàþùèé (1) è ïðèæèìíîé ðîëèêè (5)
ñîîòâåò ñ òâóþùèå äèàìåòðó ïðîâîëîêè.
ÂÍÈÌÀÍÈÅ! Óñòàíîâèòå ïðèæèìíîé ðîëèê íà ñïåöèàëüíûé
óêîðî÷åííûé âàë (Àðòèêóë ¹ 0212 901 101).
S Çàêðóòèòå ïðèæèìíîé âèíò (4) ñ íåáîëüøèì óñèëèåì, ÷òîáû
ïðîâîëîêà íå ñìèíàëàñü.
Êîíòàêòíîå îáîðóäîâàíèå äëÿ ñâàðêè ïî ä ôëþñîì
S Îäèíàðíàÿ ïðîâîëîêà 3.0-4.0 ìì
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ
òðóáêó D20(1) ñ êîíòàêòíûì íàêîí å÷íèêîì (2) (ðåçüáà
M12).
S Çàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ
îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà.
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S Îäèíàðíàÿ ïðîâîëîêà 1.6 - 2.5 ìì
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ
òðóáêó D20(1) ñ êîíòàêòíûì íàêîí å÷íèêîì (2) (ðåçüáà
M12) è äîïîëíèòåëüíîå ïðàâèëüíîå óñòðîéñòâî äëÿ
òîíêîé ïðîâîëîêè(4) ñ íàïðàâëÿþùåé òðóáêîé(6).
S Óñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà(6) äîëæíà îïèðàòüñÿ íà
êîíòàêòíûé íàêîíå÷íèê (2).
S Ïðè íå îáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ
òðóáêó(6) òàê, ÷òîáû ñâîáîäíî âðàùàëñÿ ïîäàþùèé
ðîëèê(5).
S Óñòàíîâèòå ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé
ïðîâîëîêè (4) íà âåðõíåé ÷àñòè çàæèìà îñíîâíîãî
ïðàâèëüíîãî óñòðîéñòâà (3).
S Ñäâîåííàÿïðîâîëîêà2x1.2-2.0ìì
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî(3), êîíòàêòíóþ
òðóáêó D35(1) ñ àäàïòåðîì(9), 2 ê îíòàêòíûõ
íàêîíå÷íèêà(2) (ðåçüáà M6) è äîïîëíèòåëüíîå
ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé ïðîâîëîêè(4) ñ äâóìÿ
íàïðàâëÿþùèìè òðóáêàìè(6). Ä ëÿ ïðîâîëîê äèàìåòðîì
< 1.6 ìì â êàæäóþ íàïðàâëÿþùóþ òðóáêó âñòàâëÿåòñÿ
íàïðàâëÿþùàÿ ñïèðàëü.
S Çàêðåïèòå àäàïòåð(9) äëÿ êîíòàêòíûõ íàêîíå÷íèêîâ(2)
áîëòàìè M5 íà íåïîäâèæíîé ïîëîâèíå êîíòàêòíîé
òðóáêè (1).
S Óñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà äîëæíà îïèðàòüñÿ íà
àäàïòåð(9) äëÿ êîíòàêòíûõ íàêîíå÷íèêîâ(2).
S Çàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ
îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà.
S Ïðè íåîáõîäèìîñòè îáðåæüò å íàïðàâëÿþùóþ òðóáêó(6) òàê, ÷òîáû
ñâîáîäíî âðàùàëñÿ ïîäàþùèé ðîëèê(5).
S Ïðèíàäëåæíîñòè äëÿ ñ âàðêè ñäâîåííîé ïðîâîëîêîé
ïîñòàâëÿþòñÿ äîïîëíèòåëüíî.Ðàñïîëîæåíèå ïðîâîëîê:
S Ïîâîðîòîì êîíòàêòíîé òðóáêè ðàñïîëîæèòå ïðîâîëîêè
îòíîñèòåëüíî øâà òàê, ÷òîáû îáåñïå÷èòü ìàêñèìàëüíî âûñîêîå
êà÷åñòâî ñâàðêè. Ïðîâîëîêè ìîãó ò ð àñïîëàãàòüñÿ êàê îäíà çà
äðóãîé âäîëü øâà, òàê è ïîä óãëîì âïëîòü äî 90˚,ò.å.êàæäàÿ
ïðîâîëîêà íà ñâîåé ñòîðîíå ñîåäèíåíèÿ.
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Êîíòàêòíîå îáîðó äîâàíèå äëÿ ñâàðêè MIG/MAG
S Îäèíàðíàÿ ïðîâîëîêà 1.6 - 2.5 ìì (D3 5)
Èñïîëüçóéòå ï ðàâèëüíîå óñòðîéñòâî (3),
êîíò àêòíóþ òðóáêó D35(1) ñ êîíòàêòíûì
íàêîíå÷íèêîì (2) (ðåçüáà M10).
S Çàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ
îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà.
S Óñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà(6) äîëæíà îïèðàòüñÿ íà
êîíòàêòíûé íàêîíå÷íèê (2).
S Ïðè íå îáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ
òðóáêó(6) òàê, ÷òîáû ñâîáîäíî âðàùàëñÿ ïîäàþùèé
ðîëèê(5).
S Îäèíàðíàÿ ïðîâîëîêà äèàìåòðîì< 1.6 ìì(D35)
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ
òðóáêó D35(1) ñ êîíòàêòíûì íàêîí å÷íèêîì (2) (ðåçüáà
M10), äîïîëíèòåëüíîå ïðàâèëüíîå óñòðîéñòâî äëÿ
òîíêîé ïðîâîëîêè(4) ñ íàïðàâëÿþùåé òðóáêîé(6) è
íàïðàâëÿþùåé ñïèðà ëüþ, êîòîðàÿ âñòàâëÿåòñÿ â
íàïðàâëÿþùóþ òðóáêó(6).
S Óñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà(6) äîëæíà îïèðàòüñÿ íà
êîíòàêòíûé íàêîíå÷íèê (2).
S Ïðè íå îáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ
òðóáêó(6) òàê, ÷òîáû ñâîáîäíî âðàùàëñÿ ïîäàþùèé
ðîëèê(5).
S Óñòàíîâèòå ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé
ïðîâîëîêè (4) íà âåðõíåé ÷àñòè çàæèìà îñíîâíîãî
ïðàâèëüíîãî óñòðîéñòâà (3).
S Ïîäñîåäèíèòå øëàíãè îõëàæäàþùåé æèäêîñòè è ãàçà.
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4.3 Çàñûïêà ôëþñà
S Çàêðîéòå êëàïàí ïîäà÷è ôëþñà íà áóíêåðå.
S Åñëè óñòàíîâëåíî óñòðîéñòâî ðåöèðêóëÿöèè ôëþñà - ñíèìèòå öèêëîí.
S Çàñûï üòå ôëþñ. ÂÍÈÌÀÍÈÅ! Ôëþñ äîëæåí áûòü ñóõèì. Ïî âîçìîæíîñòè
íå èñïîëüçóéòå àãëîìåðèðîâàííûé ôëþñ ïðè ñâàðêå íà îòêðûòîì âîçäóõå
èëèïðèâûñîêîéâëàæíîñòè.
S Ðàñïîëîæèòåôëþñîâóþòðóáêóòàê,÷òîáûîíàíåáûëàïåðåæàòà.
S Ðàñïîëîæèòå ôëþñîâîå ñîïëî íàä øâîì òàê, ÷òîáû ïîäàâà ëîñü
íåîáõîäèìîå êîëè÷åñòâî ôëþñà.
Ôëþñ äîëæåí õ îðîøî óêðûâàòü øîâ, ÷òîáû äóãà íå ïðîáèâàëàñü ñêâîçü
íåãî.
4.4 Ïåðåìåùåíèå òðàêòîðà
Ýòî ïðîùå ñäåëàòü, ïåðåêëþ÷èâ êîëåñà íà
õîëîñòîé õîä, äëÿ ÷åãî
íà äî ïîâåðíóòü ìàõîâèê A ïðîòèâ ÷àñîâîé ñòðåëêè.
4.5 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä
ôëþñîì) íà ñâàðêó â çàùèòíûõ ãà çàõ
Ïðîèçâîäèòå ñáîðêó â ñîîòâåòñòâèè ñ èíñòðóêöèåé, ïîñòàâëÿåìîé âìåñòå ñ
êîìïëåêòîì äåòàëåé äëÿ ïåðåîñíàùåíèÿ òðàêòîðà (êîìïëåêò çàêàçûâàåòñÿ
äîïîëíèòåëüíî).
4.6 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä
ôëþñîì) íà ñâàðêó ñäâîåííîé ïðîâîëîêîé
Ïðîèçâîäèòå ñáîðêó â ñîîòâåòñòâèè ñ èíñòðóêöèåé, ïîñòàâëÿåìîé âìåñòå ñ
êîìïëåêòîì äåòàëåé äëÿ ïåðåîñíàùåíèÿ òðàêòîðà (êîìïëåêò çàêàçûâàåòñÿ
äîïîëíèòåëüíî).
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5 ÎÁÑËÓÆ ÈÂÀÍÈÅ
5.1 Îáùåå
Âíèìàíèå:
Ïîñòàâùèê ñíèìàåò ñ ñåáÿ âñå ãàðàíòèéíûå îáÿçàòåëüñòâà, åñëè
ïîòðåáèòåëü ïîïûòàå òñÿ ñàìîñò îÿòåëüíî î òðåìîíòèðîâàòü îáîðóäîâàíèå â
òå÷åíèå ãàðàíòèé-íîãî ïåðèîäà.
Âíèìàíèå!
Ïåðåä òåì, êàê ïðîèçâîäèòü ðàáîòû ïî îáñëóæèâàíèþ, óáåäèòåñü.
÷òî àïïàðàò îòêëþ÷åí îò ïèòàþùåé ñåòè.
Ðàáîòû ïî îáñëóæèâàíèþ áëîêà óïðàâëåíèÿ A2-A6 PEH îïèñàíû â èíñòðóêöèè ïî
ýêñïëóàòàöèè áëîêà.
5.2 Åæåäíåâíî
S Î÷èùàòü îò ôëþñà è ãðÿçè ïîäâèæíûå ÷àñòè àâòîìàòà.
S Ïðîâåðÿòü ïîäâîä òîêà è êîíòàêòíûé íàêîíå÷íèê.
S Ïðîâåðÿòü çàòÿæêó áîëòîâûõ ñîåäèíåíèé, èñïðàâíîñòü è èçíîñ
íàïðàâëÿþùèõ ðîëèêîâ è êîëåñ.
S Ïðîâåðÿòü òîðìîçíîé ìîìåíò ñòóïèöû êàññåòû. Îí íå äîëæåí áûòü
ñëèøêîì ìàë, òàê ÷òî êàññåòà ïðîäîëæàåò âðàùàòüñÿ ïîñëå âûêëþ÷åíèÿ
ïîäà÷è ïðîâîëîêè, è íå ñëèøêîì âåëèê, òàê ÷òî ïðîñêà ëüçûâàþò
ïîäàþùèå ðîëèêè. Íàïðèìåð, òîðìîçíîé ìîìåíò äëÿ êàññåòû ñ 30 êã
ïðîâîëîêè äîëæåí áûòü 1,5 Íì.
Ðåãóëèðîâêà òîðìîçíîãî ìîìåíòà:
S Óñòàíîâèòå ôèê ñàòîð (006)
â çàïîðíîå ïîëîæåíèå.
S Âñòàâüòå îòâåðòêó â ïðóæèíû
òîðìîçíîé ñò óïèöû.
S Ïîâîðîò ïðóæèí(002) ïî ÷àñîâîé
ñòðåëêå ñíèæàåò òîðìîçíîé ìîìåíò, à ïðîòèâ ÷àñîâîé -
óâåëè÷èâàåò. Âíèìàíèå! Ïîâîðà÷èâàéòå ïðóæèíû íà
îäèíàêîâûé óãîë.
5.3 Ïåðèîäè÷åñêè
S Ïðîâåðÿòü ïðèâîäíûå ðîëèêè è êîíòàêòíûé íàêîíå÷íèê.
S Çàìåíÿòü èçíîøåííûå èëè ïîâðåæäåííûå äåòàëè (ñì. ñïèñîê
áûñòðîèçíàøèâàþùèõñÿ ÷àñòåé íà ñòð.NO TAG).
S Ïðîâåðÿòü ñóïïîðòû, ñìàçûâàòü èõ ïðè óõóäøåíèè ïîäâèæíîñòè.
S Ñìàçûâàòü öåïü.
S Íàòÿæåíèå öåïè òå ëåæêè ìåæäó ïåðåäíåé è çàäíåé îñÿìè.
S Äåìîíòèðîâàòü êîëåñà è êðûøêè. Îòêðóòèòü áîëòû êðåïëåíèÿ
ôëàíöåâ.
S Íàòÿíóòü öåïü, ñìåñòèâ çàäíþþ îñü ïàðà ëëåëüíî ïåðåäíåé.
S Ñáîðêà â îáðàòíîé ïîñëåäîâàòåëüíîñòè.
S Íàòÿæåíèå öåïè òåëåæêè ìåæäó ïåðåäíåé îñüþ è ìîòîð-ðåäóêòîðîì.
S Íàòÿíóòü öåïü, ñìåùàÿ ìîòîð ñ ðåäóêòîðîì..
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6 ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Îáîðóäîâà
íèå
S Èíñòðóêöèÿ ïî ýêñïëóàòàöèè áëîêà óïðàâëåíèÿ A2-A6 PEH.
Ïðîâåðèòü S ÷òî àïïàðàò ïîäê ëþ÷åí ê ïðàâèëüíîìó íàïðÿæåíèþ ñåòè
S ÷òî âñå òðè ôàçû èìåþò ïðàâèëüíîå íàïðÿæåíèå
(ïîñëåäîâàòåëüíîñòü ôàç íå èìååò çíà÷åíèÿ)
S ÷òîíåïîâðåæäåíûñâàðî÷íûéèîáðàòíûéêàáåëè
S ÷òî óñòàíîâëåí ïðàâèëüíûé ð åæè ì ñâàðêè
S ÷òî àïïàðàò îòêëþ÷åí îò ñåòè, äî òîãî, êàê ïðîâîäèòü
ðàáîòû ïî ðåìîíòó
ÂÎÇÌÎÆÍÛÅ ÍÅÈÑÏÐÀÂÍÎÑÒÈ
1. Ïðèçíàê Áîëüøèå êîëåáàíèÿ ïîêàçàíèé ñâàðî÷íîãî òîêà è
íàïðÿæå íèÿ
Ïðè÷èíà 1.1 Êîíòàêòíûå ãóáêè èëè íàêîíå÷íèê èçíîøåíû èëè íå
ñîîòâåòñ òâóþò äèàìåòðó ïðîâîëîêè.
Äåéñòâèÿ Çàìåíèòü ãóáêè èëè íàêîíå÷íèê
Ïðè÷èíà 1.2 Íåïðàâèëüíîå ïðèæèìíîå óñèëèå íà ïîäàþùèé ðîëèê
Äåéñòâèÿ Îòðåãóëèðîâàòü ïðèæèìíîå óñèëèå.
2. Ïðèçíàê Íåðàâíîìå ðíàÿ ïîäà÷à ïðîâîëîêè
Ïðè÷èíà 2.1 Íåïðàâèëüíîå ïðèæèìíîå óñèëèå íà ïîäàþùèé ðîëèê
Äåéñòâèÿ Îòðåãóëèðîâàòü ïðèæèìíîå óñèëèå.
Ïðè÷èíà 2.2 Ïîäàþùèå ðîëèêè íå ñîîòâåòñòâóþò äèàìåòðó ïðîâîëîêè
Äåéñòâèÿ Çàìåíèòü ïîäàþùèå ðîëèêè
Ïðè÷èíà 2.3 Èçíîøåíû êàíàâêè ïîäàþùèõ ðîëèêîâ
Äåéñòâèÿ Çàìåíèòü ïîäàþùèå ðîëèêè.
3. Ïðèçíàê Ïåðåãðåâ ñ âàðî÷íûõ êàáåëåé
Ïðè÷èíà 3.1 Ïëî õîé ýëåêòðè÷åñêèé êîíòàêò
Äåéñòâèÿ Çà÷èñòèòü è çàòÿíóòü âñå ýëåêòðè÷åñêèå ñîåäèíåíèÿ
Ïðè÷èíà 3.2 Ñå÷åíèå ñâàðî÷íûõ êàáåëåé ñëèøêîì ìà ëî.
Äåéñòâèÿ Èñïîëüçóéòå êàáåëè ñ áóëüøèì ñå÷åíèåì èëè íåñêîëüêî
êàáåëåé â ïàðàëëåëü.
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè âû ìîæåòå çàêàçàòü â áëèæàéøåì ïðåäñòàâèò åëüñòâå ESAB,
ñì.ïîñëåäíþþ ñòðàíèöó îáëîæêè. Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà,
óêàçûâàéòå ìîäåëü àïïàðàòà, ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà
çàïàñíîé ÷àñòè, êîòðûé óêàçàí â ñïèñêå íà ñòð. 33. Ýòî óïðîñòèò îáðàáîòêó
çàêàçà è îáåñïå÷èò ïîëó÷åíèå âàìè íåîáõîäèìîé äåòàëè.
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TOCe
1SAFETY 18...........................................................
2 INTRODUCTION 19...................................................
2.1 General 19..................................................................
2.2 Technical data 20............................................................
2.3 Welding method 20...........................................................
2.4 Equipment 21................................................................
3 INSTALLATION 22....................................................
3.1 General 22..................................................................
3.2 Connections 22..............................................................
4 OPERATION 23.......................................................
4.1 General 23..................................................................
4.2 Starting work 23..............................................................
4.3 Refilling with flux powder (submerged--arc welding) 27............................
4.4 Moving the automatic welding machine 27.......................................
4.5 Conversion of A2 TFE1 (Submerged--arc) to MIG/MAG welding 27.................
4.6 Conversion of A2 TFE1 (submerged--arc welding) to TWIN--ARC (twin--wire) 27......
5 MAINTENANCE 28....................................................
5.1 General 28..................................................................
5.2 Daily 28.....................................................................
5.3 Periodic 28..................................................................
6 TROUBL ESHOOTING 29..............................................
7 ORDERING OF SPARE PARTS 29......................................
WEAR COMPONENTS 30.................................................
SPARE PARTS LIST 33...................................................
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1SAFETY
Users of ESAB automatic welding machines have ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevan t safety precautions.
The following recommendations should be observed in addition to the standard regulations that apply
to the work place.
All work must be carried out according to the specified instructions by personnel who are thoroughly
familiar with the operation of the welding machine.
Incorrect or unintentional operation of the equipment ma y lead to a hazardous situation which can
result in injury to the operator and damage to the equipment.
1. Anyone who uses the automatic welding machine must be familiar with:
S its operation
S the location of emergency stops
S its function
S relevant safety precautions
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the machine when it is started
up.
S that no--one is in a hazardous position when the carriage or slide mechanisms are operated.
3. The work place must:
S be clear of mechanical components, tools, or other obstructions that could prevent the oper-
ator from moving freely within the working area.
S be organized so that there is free access to the emergency stop.
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, etc., which could become
trapped.
5. General precautions
Live electrical components are normally shielded from accidental contact.
S Make sure the return cable is connected securely.
S Work on high voltage components may only be carried out by a qualified electrician.
S Appropriate fire extinguishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during its operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU -
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable s tandards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
2 INTRODUCTION
2.1 General
The A2 TFE1 au tomatic welding machine has four--wheel drive and is designed
for UP weld ing of butt and fillet joints.
The A2 TGE1 automatic welding machine has four--wheel drive and is designed
for MIG/MAG welding of butt and fillet joints.
All other applications are prohibited.
The automatic welding machines are used in combination with ESAB’s control box
A2--A6 Process Controller (PEH).
The voltage for the control box and the motors of the welding machine is supplied by
the ESAB power sources LAF and TAF.
When dismantled (with post and safety chain removed) the automatic welding
machine can be inserted through a hole with a minimum diameter of 600 mm.
The position of the contact tip can be adjusted both horizontally and vertically by
means of a slide mechanism. The angle is adjusted by rotating the wire feed unit.
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2.2 Technical data
A
2
M
u
l
t
i
t
r
a
c
A2 TFE1 A2 TGE1
A
2
M
u
l
t
i
trac
UP MIG/MAG
Supply voltage 42 V AC 42 V AC
Rating 100 % 800 A DC 600 A DC
Wire sizes:
solid single wire 1.6--4.0 mm 0.8--1.6 mm
hollow wire 1.6--4.0 mm 1.2--2.4 mm
twin wire 2x1.2--2.5 mm -- --
Wire feed speed, max 9m/min 19 m/min
Brake hub braking torque 1.5 Nm 1.5 Nm
T ravel speed 0.1--2.0 m/min 0.1--2.0 m/min
T urning radius for circumferential welding, min 1500 mm 1500 mm
Pipe diameter for internal joint welding, min 1100 mm 1100 mm
Electrode weight, max 30 kg 30 kg
Flux container volume (Must not be filled with
preheated powder)
6l -- --
Weight (excl. wire and flux) 47 kg 43 kg
T ransverse inclination, max
25_ 25_
Continuous A--weighted noise pressure 68 dB 83 dB
2.3 Welding method
Submerged--arc welding
For submerged--arc welding, an A2 Multitrac of type A2 TFE1 UP light duty is used,
with a Ø 20 mm connector which permits a load of up to 800 A (100%) or 1000 A
(60%).
The welding head can be equipped with feed rollers for single or twin wire welding
(twin--arc). A special knurled feed roller is available for flux--cored wire, which
guarantees even wire feed without the risk of deformation due to high feed pressure.
MIG/MAG welding
For MIG/MAG welding, an A2 Multitrac A2 T GE1 is used, which has a maximum
rated load of 600 A. The welding head is water cooled, with the cooling water
supplied by hoses from connections intended for the purpose.
Connection instructions for submerged--arc and MIG/MAG welding are shown in the
connection diagram, see pages 22 and 23.
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ESAB A2 TFE1 / TGE1 Manuale utente
- Categoria
- Sistema di saldatura
- Tipo
- Manuale utente
in altre lingue
- English: ESAB A2 TFE1 / TGE1 User manual
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