KYOCERA TASKalfa 620 Manuale utente

SERVICE

MANUAL

Published in August 2009

842KP112

2KPSM062

Rev. 2

TASKalfa 620/820

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF

USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local

solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE

TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUC-

TIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonc-

tionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise

au rebut appropriée.

Revision history

Revision Date Replaced pages Remarks

1 May 19, 2009 1-1-1, 1-1-2, 1-2-3, 1-2-10, 1-2-17, 1-3-16, 1-3-34,

1-3-77, 1-3-79 to 1-3-81, 1-3-83, 1-4-8, 1-4-9, 1-5-6,

1-5-12, 1-5-14, 1-5-18, 1-5-21, 1-5-24, 1-5-41 to

1-5-43, 1-5-77, 1-5-82, 1-6-1, 2-4-5

-

2 August 19, 2009 1-3-4, 1-3-52 -

This page is intentionally left blank.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of

their customers, their machines as well as themselves during maintenance activities. Service personnel

are advised to read this booklet carefully to familiarize themselves with the warnings and precautions

described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and

to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point

of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1.Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to

one outlet: they may cause fire or electric shock. When using an extension cable, always check

that it is adequate for the rated current. .............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or

electric shock. Connecting the earth wire to an object not approved for the purpose may cause

explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,

lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the

proper authorities. ............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................

• Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. .........................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........

• Always handle the machine by the correct locations when moving it. ...............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause

the copier to move unexpectedly or topple, leading to injury. ...........................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is acciden-

tally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immedi-

ately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical

attention. ......................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. .....................................................................................................................

2.Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ...............

• Always follow the procedures for maintenance described in the service manual and other related

brochures. .......................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms

and protective circuits. .....................................................................................................................

• Always use parts having the correct specifications. ..........................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related bro-

chure when replacing them. Using a piece of wire, for example, could lead to fire or other serious

accident. ..........................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. .............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it

is dirty, clean it to remove the risk of fire or electric shock. ..............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ...........................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric

shock if handled improperly. ............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are

safely secured so they will not be caught in rotating sections. ..........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures. ........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. .....................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. .............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................

• After maintenance, always check that all the parts, screws, connectors and wires that were

removed, have been refitted correctly. Special attention should be paid to any forgotten connector,

trapped wire and missing screws. ...................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction

handbook are clean and not peeling. Replace with new ones if necessary. ......................................

• Handle greases and solvents with care by following the instructions below: .....................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power

switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. .......................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-

diately. ............................................................................................................................................

3.Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the

specified refiner; it may generate toxic gas. .....................................................................................

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2KN/2KP

CONTENTS

1-1 Specifications

1-1-1 Specifications..........................................................................................................................................1-1-1

1-1-2 Parts names............................................................................................................................................1-1-3

(1) Body ..................................................................................................................................................1-1-3

(2) Operation panel.................................................................................................................................1-1-5

1-1-3 Cross section view..................................................................................................................................1-1-6

1-2 Installation

1-2-1 Installation environment..........................................................................................................................1-2-1

1-2-2 Unpacking and installation......................................................................................................................1-2-3

(1) Installation procedure........................................................................................................................1-2-3

1-2-3 Setting initial copy modes .....................................................................................................................1-2-16

1-2-4 Installing the key counter (option) .........................................................................................................1-2-17

1-3 Maintenance Mode

1-3-1 Maintenance mode .................................................................................................................................1-3-1

(1) Executing a maintenance item ..........................................................................................................1-3-1

(2) Maintenance mode item list...............................................................................................................1-3-2

(3) Contents of the maintenance mode items.........................................................................................1-3-7

1-3-2 Copier management .............................................................................................................................1-3-97

(1) Using the copier management mode ..............................................................................................1-3-97

(2) Job accounting ................................................................................................................................1-3-98

(3) Default settings for copying.............................................................................................................1-3-99

(4) Common default settings...............................................................................................................1-3-101

(5) Weekly timer..................................................................................................................................1-3-103

(6) Configuring MP tray.......................................................................................................................1-3-103

(7) Registering non-standard sizes for originals .................................................................................1-3-104

(8) Setting document management defaults.......................................................................................1-3-104

(9) Hard disk management .................................................................................................................1-3-104

(10) Printing reports..............................................................................................................................1-3-104

(11) Checking total copy count .............................................................................................................1-3-105

(12) Refreshing the drum......................................................................................................................1-3-105

(13) Selecting the language..................................................................................................................1-3-105

1-4 Troubleshooting

1-4-1 Paper misfeed detection .........................................................................................................................1-4-1

(1) Paper misfeed indication...................................................................................................................1-4-1

(2) Paper misfeed detection conditions ..................................................................................................1-4-2

(3) Paper misfeeds ...............................................................................................................................1-4-10

1-4-2 Self-diagnosis .......................................................................................................................................1-4-26

(1) Self-diagnostic function ...................................................................................................................1-4-26

(2) Self diagnostic codes ......................................................................................................................1-4-28

1-4-3 Image formation problems ....................................................................................................................1-4-50

(1) No image appears (entirely white)...................................................................................................1-4-51

(2) No image appears (entirely black)...................................................................................................1-4-52

(3) Image is too light. ............................................................................................................................1-4-53

(4) Background is visible.......................................................................................................................1-4-53

(5) A white line appears longitudinally. .................................................................................................1-4-53

(6) A black line appears longitudinally. .................................................................................................1-4-54

(7) A black line appears laterally...........................................................................................................1-4-54

(8) One side of the copy image is darker than the other.......................................................................1-4-54

(9) Black dots appear on the image......................................................................................................1-4-55

(10) Image is blurred...............................................................................................................................1-4-55

(11) The leading edge of the image is consistently misaligned with the original. ...................................1-4-55

(12) The leading edge of the image is sporadically misaligned with the original....................................1-4-55

(13) Paper creases. ................................................................................................................................1-4-56

(14) Offset occurs. ..................................................................................................................................1-4-56

(15) Image is partly missing....................................................................................................................1-4-56

(16) Fusing is poor..................................................................................................................................1-4-57

(17) Image is out of focus. ......................................................................................................................1-4-57

2KN/2KP

(18) Image center does not align with the original center. ......................................................................1-4-57

(19) Image is not square.........................................................................................................................1-4-57

(20) There is a regular error between the centers of the original and copy image

when the DP is used. ......................................................................................................................1-4-58

(21) There is a regular error between the leading edges of the original and copy image

when the DP is used. ......................................................................................................................1-4-58

(22) A line appears at the leading or trailing edge..................................................................................1-4-58

(23) A line appears at the leading or trailing edge..................................................................................1-4-58

1-4-4 Electric problems ..................................................................................................................................1-4-59

1-4-5 Mechanical problems............................................................................................................................1-4-74

1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1

(1) Precautions .......................................................................................................................................1-5-1

(2) Drum..................................................................................................................................................1-5-1

(3) Toner container .................................................................................................................................1-5-1

1-5-2 Paper feed section..................................................................................................................................1-5-3

(1) Detaching and refitting the paper feed pulley, forwarding pulley and separation pulley of

cassette 1 and 2................................................................................................................................1-5-3

(2) Detaching and refitting the paper feed pulley, forwarding pulley and separation pulley of

cassette 3 and 4..............................................................................................................................1-5-10

(3) Pressure adjustment of separation pulley (reference).....................................................................1-5-14

(4) Adjusting the center line for cassette 1 or 2 ....................................................................................1-5-15

(5) Detaching and refitting the MP unit .................................................................................................1-5-17

(6) Detaching and refitting the MP paper feed pulley, MP forwarding pulley and

MP separation pulley.......................................................................................................................1-5-19

(7) Pressure adjustment of MP separation pulley.................................................................................1-5-24

1-5-3 Main charging section...........................................................................................................................1-5-25

(1) Detaching and refitting the main charger unit..................................................................................1-5-25

(2) Detaching and refitting the main charger grid .................................................................................1-5-26

(3) Detaching the main charger wire cleaning pad ...............................................................................1-5-26

(4) Detaching and refitting the main charger wire.................................................................................1-5-27

1-5-4 Optical section ......................................................................................................................................1-5-28

(1) Detaching and refitting the exposure lamp......................................................................................1-5-28

(2) Detaching and refitting the scanner wires .......................................................................................1-5-31

(2-1) Detaching the scanner wires...................................................................................................1-5-31

(2-2) Fitting the scanner wires .........................................................................................................1-5-33

(3) Detaching the laser scanner unit.....................................................................................................1-5-36

(4) Detaching and refitting the ISU (reference).....................................................................................1-5-39

(5) Adjusting the longitudinal squareness (reference) ..........................................................................1-5-41

(6) Adjusting scanner image lateral squareness (reference) ................................................................1-5-42

(6-1) Adjusting the position of the laser scanner unit.......................................................................1-5-42

(6-2) Adjusting the position of the ISU .............................................................................................1-5-43

1-5-5 Drum section.........................................................................................................................................1-5-44

(1) Detaching and refitting the drum .....................................................................................................1-5-44

(2) Detaching and refitting the drum heater..........................................................................................1-5-45

(3) Detaching and refitting the drum heater electrode ..........................................................................1-5-47

1-5-6 Developing section................................................................................................................................1-5-48

(1) Detaching and refitting the developing unit .............

........................................................................1-5-48

1-5-7 Transfer section ....................................................................................................................................1-5-49

(1) Detaching and refitting the transfer unit ..........................................................................................1-5-49

(2) Detaching and refitting the transfer belt ..........................................................................................1-5-51

(3) Detaching and refitting the transfer roller ........................................................................................1-5-53

1-5-8 Cleaning section ...................................................................................................................................1-5-54

(1) Detaching and refitting the cleaning unit .........................................................................................1-5-54

(2) Detaching and refitting the cleaning blade ......................................................................................1-5-55

1-5-9 Charge erasing section.........................................................................................................................1-5-56

(1) Detaching and refitting the PTC unit ...............................................................................................1-5-56

(2) Detaching and refitting the PTC cleaning pad.................................................................................1-5-56

(3) Detaching and refitting the PTC wire...............................................................................................1-5-57

1-5-10 Fuser section ........................................................................................................................................1-5-58

(1) Detaching and refitting the fuser unit...............................................................................................1-5-58

(2) Detaching and refitting the lower cleaning roller .............................................................................1-5-59

2KN/2KP

(3) Detaching and refitting the press roller............................................................................................1-5-60

(4) Detaching and refitting the cleaning felt ..........................................................................................1-5-61

(5) Detaching and refitting the fuser thermostat 1 and 2 ......................................................................1-5-63

(6) Detaching and refitting the fuser thermistor M and S......................................................................1-5-65

(7) Detaching and refitting the fuser heater M, S and L........................................................................1-5-66

(8) Detaching and refitting the heat roller .............................................................................................1-5-70

(9) Detaching and refitting the heat roller separation claws..................................................................1-5-71

(10) Detaching and refitting the fuser eject upper roller..........................................................................1-5-72

1-5-11 Document processor (DP) section........................................................................................................1-5-73

(1) Detaching and refitting DP ..............................................................................................................1-5-73

(2) Detaching and refitting the DP original feed belt, DP forwarding pulley and

DP separation roller.........................................................................................................................1-5-75

(3) Detaching and refitting CIS .............................................................................................................1-5-79

(4) Adjusting the tension of original feed belt........................................................................................1-5-82

1-5-12 Others ...................................................................................................................................................1-5-83

(1) Detaching and refitting the waste toner box....................................................................................1-5-83

(2) Detaching and refitting the developing rear fan filter.......................................................................1-5-84

(3) Detaching and refitting the developing front fan filters ....................................................................1-5-84

(4) Detaching and refitting the image formation fan filter......................................................................1-5-85

(5) Detaching and refitting the front cover filters...................................................................................1-5-86

(6) Detaching and refitting the ozone filters..........................................................................................1-5-87

1-6 Requirements on PWB Replacement

1-6-1 Upgrading the firmware...........................................................................................................................1-6-1

1-6-2 Adjustment-free variable resistors (VR) ..................................................................................................1-6-2

1-6-3 Remarks on main PWB replacement......................................................................................................1-6-2

1-6-4 Remarks on engine PWB replacement...................................................................................................1-6-3

1-6-5 Remarks on scanner PWB replacement.................................................................................................1-6-3

1-6-6 Upgrading the printer board firmware .....................................................................................................1-6-4

1-6-7 Remarks on hard disk unit (HDD) replacement ......................................................................................1-6-4

2-1 Mechanical construction

2-1-1 Paper feed section..................................................................................................................................2-1-1

(1) Paper feed section 1 (cassette 1 and 2)............................................................................................2-1-1

(2) Paper feed section 2 (cassette 3 and 4)............................................................................................2-1-3

(3) Paper feed section 3 .........................................................................................................................2-1-5

(4) MP tray and MP tray paper feed section...........................................................................................2-1-7

2-1-2 Main charger section...............................................................................................................................2-1-9

2-1-3 Optical section ......................................................................................................................................2-1-11

(1) Original scanning.............................................................................................................................2-1-12

(2) Image printing..................................................................................................................................2-1-13

2-1-4 Developing section................................................................................................................................2-1-15

(1) Single component developing system.............................................................................................2-1-17

2-1-5 Transfer section ....................................................................................................................................2-1-18

2-1-6 Cleaning section ...................................................................................................................................2-1-19

2-1-7 Fuser section ........................................................................................................................................2-1-20

2-1-8 PTC section ..........................................................................................................................................2-1-22

2-1-9 Eject and feedshift section ....................................................................................................................2-1-24

2-1-10 Duplex section ......................................................................................................................................2-1-26

(1) Circulation system (4 sheets circulation).........................................................................................2-1-28

2-1-11 Document processor (DP) section........................................................................................................2-1-29

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout..............................................................................................................................2-2-1

(1) PWBs ................................................................................................................................................2-2-1

(2) Switches and sensors .......................................................................................................................2-2-3

(3) Motors ...............................................................................................................................................2-2-5

(4) Others................................................................................................................................................2-2-7

(5) PWBs (DP)........................................................................................................................................2-2-8

(6) Switches and sensors (DP)...............................................................................................................2-2-9

(7) Others (DP) .....................................................................................................................................2-2-10

2KN/2KP

2-3 [Operation of the PWBs

2-3-1 AC power source PWB ...........................................................................................................................2-3-1

2-3-2 DC power source PWB...........................................................................................................................2-3-5

2-3-3 Main PWB.............................................................................................................................................2-3-10

2-3-4 Engine PWB..........................................................................................................................................2-3-19

2-3-5 Scanner PWB .......................................................................................................................................2-3-28

2-3-6 CCD PWB .............................................................................................................................................2-3-32

2-3-7 Deck PWB.............................................................................................................................................2-3-35

2-3-8 Cassette PWB.......................................................................................................................................2-3-41

2-3-9 Duplex PWB..........................................................................................................................................2-3-44

2-3-10 Operation PWB.....................................................................................................................................2-3-49

2-3-11 HDD relay PWB ....................................................................................................................................2-3-53

2-3-12 DP main PWB.......................................................................................................................................2-3-56

2-4 Appendixes

Maintenance parts list.............................................................................................................................2-4-1

Periodic maintenance procedures ..........................................................................................................2-4-3

Maintenance kits.....................................................................................................................................2-4-9

Parts kits ...............................................................................................................................................2-4-10

Wiring diagram No.1 .............................................................................................................................2-4-13

Wiring diagram No.2 .............................................................................................................................2-4-14

Wiring diagram No.3 .............................................................................................................................2-4-15

Wiring diagram No.4 .............................................................................................................................2-4-16

Wiring diagram No.5 .............................................................................................................................2-4-17

Wiring diagram No.6 .............................................................................................................................2-4-18

Wiring diagram No.7 .............................................................................................................................2-4-19

Wiring diagram No.8 .............................................................................................................................2-4-20

Wiring diagram No.9 .............................................................................................................................2-4-21

Wiring diagram No.10 ...........................................................................................................................2-4-22

INSTALLATION GUIDE

SIDE FEEDER

LARGE SIZE SIDE FEEDER

DOCUMENT FINISHER

CENTERFOLD UNIT

MULTI JOB TRAY

PUNCH UNIT

STOPPER GUIDE

PRINTING SYSTEM

SCAN SYSTEM

2KN/2KP-1

1-1-1

1-1 Specifi cations

1-1-1 Specifications

Type ................................................Console

Copying system ..............................Indirect electrostatic system

Supported original types .................Sheets, books and three-dimensional objects

Maximum size: A3/11" x 17"

Original feed system.......................Fixed

Paper weight...................................Cassette: 60 - 160 g/m

2

MP tray : 45 - 200 g/m

2

Paper type ......................................Cassette: Plain, Recycled, Preprinted, Bond, Color (Colour), Letterhead, Thick paper,

High Quality and Custom 1-8

MP tray :Plain, Transparency, Rough, Vellum, Labels, Recycled, Preprinted, Bond,

Cardstock, Color (Colour), Prepunched, Letterhead, Thick paper, Envelope,

High Quality and Custom 1-8

Paper size.......................................Cassettes 1 and 2:

11 x 8

1/2" and A4

Cassettes 3 and 4:

11 x 17", 8

1/2 x 14", 11 x 8 1/2", 8 1/2 x 11", 5 1/2 x 8 1/2", 8 1/2 x 13",

8

1/2 x 13 1/2", A3, B4, A4, A4R, B5, B5R, A5R, Folio, 8K and 16K.

MP tray : 5 1/2 x 8 1/2" to 11 x 17", A5R to A3, B6R, A6R, Folio, 8K, 16K, YOUKEI 2

and YOUKEI 4

Duplexing

:5 1/2 x 8 1/2" to 11 x 17", A5R to A3

Zoom level ......................................Any level from 25 to 400 %, 1% increments

With the document processor: 25 to 200 %

Includes preset zoom levels

Copying speed................................At 100% magnification in memory copy mode:

82 cpm

A3/11 x 17": 41 sheets/min.

B4/8

1/2 x 14": 50 sheets/min.

A4/11 x 8

1/2": 82 sheets/min.

A4R/8 1/2 x 11": 54 sheets/min.

B5: 80 sheets/min.

B5R: 58 sheets/min.

When the document processor is used (at 100% magnification):

A4/11 x 8

1/2": 82 sheets/min.

62 cpm

A3/11 x 17": 31 sheets/min.

B4/8

1/2 x 14": 37 sheets/min.

A4/11 x 8

1/2": 62 sheets/min.

A4R/8 1/2 x 11": 43 sheets/min.

B5: 60 sheets/min.

B5R: 47 sheets/min.

When the document processor is used (at 100% magnification):

A4/11 x 8

1/2": 62 sheets/min.

First copy time ................................82 cpm: 2.9 s or less

62 cpm: 3.6 s or less

(A4/11 x 8

1/2", 100% magnification)

Warm-up time .................................Room temperature 22 °C/71.6 °F, 60% RH

82 cpm

Power on: 30 s or less

Low power mode:18 s or less

Sleep mode: 30 s or less

62 cpm

Power on: 30 s or less

Low power mode:15 s or less

Sleep mode: 30 s or less

Paper capacity ................................Cassettes 1 and 2: 1500 sheets (80 g/m

2

) x 2

Cassettes 3 and 4: 500 sheets (80 g/m

2

)/525 sheets (75 g/m

2

) x 2

MP tray: 100 sheets (80 g/m

2

)

Output tray capacity........................250 sheets (80 g/m

2

)

Continuous copying ........................1 - 9999 sheets

Light source ....................................Inert gas lamp

Scanning system ............................Flat bed scanning by CCD image sensor

2KN/2KP-1

1-1-2

Photoconductor...............................a-Si (drum diameter 84 mm)

Image write system.........................Semiconductor laser

Charging system.............................Double positive corona charging

Developing system .........................Dry, reverse developing (single component system)

Developer: 1-component, magnetism toner

Toner replenishing: Automatic from a toner container

Transfer system ..............................Transfer belt and transfer roller

Separation system ..........................Transfer belt and separation claws

Cleaning system .............................Blade and fur brush

Charge erasing system...................Exposure by cleaning lamp

Fusing system.................................Heat roller

Heat source: Halogen heaters

Abnormally high temperature protection devices: thermostats

Main memory ..................................128 MB

Hard disk.........................................40 GB

Resolution.......................................Scanning: 600 x 600 dpi

Copying : Equivalent to 1800 x 600 dpi

Operating environment ...................Temperature: 10 to 32.5

°C/50 to 90.5°F

Humidity: 15 to 80% RH

Altitude: 2000 m/8,202 ft maximum

Brightness: 1500 lux maximum

Dimensions .....................................680 (W) x 811 (D) x 1190 (H) mm

26

3/4" (W) x 31 15/16" (D) x46 7/8" (H)

Weight.............................................Approx. 188 kg/Approx. 413.6 lbs

Space required................................1480 mm (W) x 811 (D) mm

58

1/4" (W) x 31 15/16" (D)

Power source..................................120 V AC, 60 Hz, 16.0 A

220 - 240 V AC, 50/60 Hz, 9.5 A

Power consumption ........................1920 W

Options ...........................................Side feeder, Large size side feeder, Document finisher, Centerfold unit, Multi job tray,

Punch unit, Key counter, Printer kit, Scanner kit, Security kit and Output tray

Document processor

Original feed system .......................Automatic feed

Scanning system ............................Contact Image Sensor (CIS)

Supported original types .................Sheets

Original weights ..............................45 - 160 g/m

2

Original sizes ..................................A3 - A5R, folio/11" x 17" - 5 1/2" x 8 1/2"

Loading capacity.............................Standard paper (80 g/m

2

), colored paper or recycled paper: 200 sheets

(30 sheets in mixed size originals mode)

Coated paper: 1 sheet

High quality paper (50 g/m

2

): 200 sheets

High quality paper (110 g/m

2

): 145 sheets

Power source..................................Supplied via machine

NOTE: These specifications are subject to change without notice.

2KN/2KP

1-1-3

1-1-2 Parts names

(1) Body

Figure 1-1-1

12

5

4

6

7

8

9

10

11

12

3

13

14

15

16

17

18

19

20

21

1. Operation panel

2. Operation panel lock lever

3. Document processor (DP)

4. Cassette 1

5. Cassette 2

6. Cassette 3

7. Cassette 4

8. MP tray (multi-purpose tray)

9. Paper width guides

10. MP tray extension

11. Right cover

12. Handles

13. Main power switch

14. Main power switch cover

15. Document processor bottom cover

16. Original size indicator plates

17. Platen

18. Front cover

19. Output tray (option)

20. Handles

21. Power cord

2KN/2KP

1-1-4

Figure 1-1-2

2223

26

29

28

24 23

27

25

3031

32

33

34

35

36

37

38

39

41

40

22. Original table

23. Original width guides

24. Cleaning cloth compartment

25. Original loaded Indicator

26. Document processor top cover

27. Ejection guide

28. Document processor angle adjustment lever

29. Original eject table

30. Toner container

31. Toner container release lever

32. Paper conveyor

33. Knob A1

34. Lever A2

35. Knob A3

36. Duplex unit

37. Deck conveying unit

38. Paper width guides

39. Paper width adjusting tab

40. Paper length guide

41. Paper length adjusting tab

2KN/2KP

1-1-5

(2) Operation panel

Figure 1-1-3

21356789 1011121319

414 1816201715

1. Brightness adjustment dial

2. Copy key/indicator

3. Printer key/indicator

4. Scann key/indicator

5. Document management key/indicator

6. Print management key/indicator

7. Repeat copy key/indicator

8. Job build key/indicator

9. Mixed size originals key/indicator

10. System menu/counter key

11. Logout key

12. Interrupt key/indicator

13. Energy saver key/indicator

14. Touch panel

15. Numeric keys

16. Reset key

17. Stop/clear key

18. Start key/indicator

19. Power key/indicator

20. Main power indicator

2KN/2KP

1-1-6

1-1-3 Cross section view

Figure 1-1-4

Light path

Paper and original path

1. Paper feed section

2. Main charging section

3. Optical section

4. Drum section

5. Developing section

6. Transfer section

7. Cleaning section

8. PTC section

9. Fuser section

10. Feedshift and eject section

11. Duplex section

12. Document processor

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