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0500_GB-INHALT_8411
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GB
SAFETY INFORMATION
General Safety Instructions .......................................5
General recommendations ........................................5
Hitching the machine to the tractor ...........................5
Machine operation .....................................................6
Road circulation .........................................................8
Handling bales ...........................................................8
Cardan shaft and PTO ...............................................9
Hydraulic system .....................................................10
Servicing the machine .............................................11
Adhesive safety plates .............................................11
Safety plates - location ............................................12
Noise level ...............................................................14
Product clogging removal........................................14
GENERAL INFORMATION
Purpose of the manual ............................................15
Attachments ............................................................15
Warranty ..................................................................15
Machine identification..............................................16
Enclosures ...............................................................16
TECHNICAL INFORMATION
Prescribed use and machine description ................17
Improper use ...........................................................17
Description of the main units ...................................18
Operation description ..............................................19
Technical characteristics .........................................20
Tractor requirements ................................................21
Admissible gradients ...............................................22
Safety devices .........................................................23
Area of danger .........................................................25
Night work ...............................................................25
INSTALLATION INSTRUCTIONS
Packing/ Unpacking ................................................26
Lifting .......................................................................26
Load/ Unload from transportation means ...............27
Hitching to the tractor ..............................................27
Coupling to the towing eye ......................................27
Cardan shaft - Installation .......................................28
Hydraulic system - Connection ...............................28
Electric connection of the automatic binder ............29
Binding Control Unit - Installation ...........................29
Electric connection of the lighting system ...............30
Releasing from the tractor .......................................30
Opening guards .......................................................31
Tests and checks .....................................................31
OPERATION ADJUSTMENTS -
ADJUSTMENTS AND INDICATORS
Bale weight choosing ..............................................32
Pick-up - Balancing .................................................32
Pick-up height - Adjustment ....................................33
Baffle plate - Adjustment .........................................33
Drive change (Mod. 3500) .......................................33
Feed chain - Adjustment .........................................34
Adjustment of hook closure .....................................34
Adjustment of the hook springs ..............................34
Binder control - Adjustments ...................................35
Slide holding chain path and stroke ........................35
Twine shuttle nose adjustment ................................35
OPERATING INSTRUCTIONS
Binding control unit - Instructions for use ...............36
Twine binding instructions .......................................38
Binder start position ................................................38
Twine installation and connection............................38
Twine splicing ..........................................................39
Clamp adjustment ...................................................39
Binding selection .....................................................39
Twine binder operation ............................................41
What to do in case of damage ................................42
Net wrapping instructions .......................................43
Net assembly and connection .................................43
Binder start position ................................................44
Selecting the number of bale wrappings .................45
Reel braking device .................................................45
Roller pressure adjustment ......................................45
Net binder operation ................................................46
Knife resetting tie rod ..............................................46
Adjusting end of stroke blocks and shock
absorbers .................................................................47
Mixed net/ twine binding instructions .....................48
Automatic running ...................................................48
Manual running ........................................................49
What to do in case of failur ......................................49
Product preparation .................................................49
Forward speed diagram ..........................................50
Picking up instructions ............................................51
Floating straw presser plate ....................................52
Bale unloading .........................................................53
Attachments ............................................................54
MAINTENANCE
General maintenance instructions ...........................57
Routine maintenance ...............................................58
Gear box - Lubrication.............................................59
Cardan shaft - Lubrication .......................................59
Drive chains - Adjustment .......................................59
Twine binder - Servicing ..........................................60
Net binder - Servicing ..............................................60
Centralised automatic lubrication ............................60
Lubrication chart ......................................................61
Table of lubricants ...................................................62
End of season checking in a work shop ..................62
TROUBLESHOOTING
Troubles: causes and remedies ...............................64
General troubles ......................................................64
Bale quality ..............................................................65
2-Twine binder .........................................................65
Net binder (Rotomec) ..............................................66
Clarification of “Section” table ................................66
REPAIR AND REPLACEMENTS OF PARTS
Tools ........................................................................67
Pick-up - Safety bolt replacement ...........................67
Ring gear release .....................................................68
Wheel wedges .........................................................69
Replace the feed chain bearings .............................69
SUPPLEMENT
Hydraulic diagram ..................................................70
Electric system ........................................................71
Electric system .......................................................72
Binding modes ........................................................73
Electrical lay-out .....................................................74
Electrical lay-out of Main cabling ............................76
Electrical lay-out of twine binding device cabling ...78
SUPPLEMENT
Recommendations for work safety .........................81
Driveshaft .................................................................82
Lubricants ................................................................ 84
Combination of tractor and mounted implement ....86