Thermorossi COMPACT S18 EVO Manuale utente

COMPACT S18 EVO

ITA - MANUALE DI INSTALLAZIONE, USO E MANUTENZIONE.

FRA - MANUEL D’INSTALLATION, D’UTILISATION ET ENTRETIEN.

ENG - INSTALLATION, USE AND MAINTENANCE GUIDE.

DEU - INSTALLATIONS-, BETRIEBS- UND WARTUNGSANLEITUNG.

ESP - MANUAL DE INSTALACIÓN USO Y MANTENIMIENTO.

ITA – Informazioni importanti per la sicurezza ed il corretto funzionamento.

FRA - A lire impérativement! Informations importantes pour la sécurité et le bon fonctionnement.

ENG - Must read! Important information for safety and correct operation.

DEU - Unbedingt lesen! Wichtige informationen zur sicherheit und zum sicheren betrieb.

ESP - ¡Leer! Informaciones importantes para la seguridad y el correcto funcionamiento.

Installation, use and maintenance guide

COMPACT S18 EVO

Page 1

ENG

Installation, use and maintenance guide

COMPACT S18 EVO

Page 2

ENG

INDEX

1 – INTRODUCTION.................................................................................................................................. 4

2 – TECHNICAL CHARACTERISTICS...................................................................................................... 6

3 – GENERAL DESCRIPTION .................................................................................................................. 7

4 – INSTALLATION ................................................................................................................................... 9

5 – HYDRAULIC CONNECTION ..............................................................................................................12

6 – USE OF THE APPLIANCE .................................................................................................................19

7 ADDITIONAL ROOM TEMPERATURE THERMOSTAT / ADDITIONAL CHRONOTHERMOSTAT ......33

8 - CLEANING AND MAINTENANCE ......................................................................................................35

9 – SMOKE DISCHARGE TUBE AND VENTILATION OF THE ROOMS .................................................39

10 – ALARMS...........................................................................................................................................42

11 - ELECTRICAL WIRING ......................................................................................................................43

12 – INFORMATION FOR THE SKILLED TECHNICIAN .........................................................................44

13 - SPARE PARTS .................................................................................................................................47

Installation, use and maintenance guide

COMPACT S18 EVO

Page 3

ENG

EU Declaration of Conformity (DoC) / Dichiarazione di Conformità UE (DoC)

Company name:

Azienda:

THERMOROSSI S.P.A.

Postal address:

Indirizzo:

VIA GRUMOLO, N° 4

Postcode and city:

Codice postale e città:

36011 ARSIERO (VI)

Telephone number:

Numero di telefono:

0445/741310

E-mail address:

Indirizzo e-mail:

[email protected]

declare that the DoC is issued under our sole responsibility and belongs to the following product:

dichiara che la dichiarazione viene rilasciata sotto la propria responsabilità e si riferisce al seguente prodotto:

Apparatus model / Product:

Descrizione prodotto:

Caldaia a pellet

Pellet boiler

Trademark:

Marchio:

THERMOROSSI

Models:

Modelli:

COMPACT S18 EVO

The object of the declaration described above is in conformity with the relevant Union harmonisation legislation:

L'oggetto della dichiarazione di cui sopra è conforme alla pertinente normativa di armonizzazione dell'Unione:

 Direttiva 2014/30/UE, EMCD

 Direttiva 2014/35/UE, LVD

 Direttiva 2011/65/UE, RoHS

 2014/30/EU Directive, EMCD

 2014/35/EU Directive, LVD

 2011/65/EU Directive, RoHS

Following harmonising standards and/or technical specifications apply:

The following harmonised standards and/or technical specifications have been applied:

EN 55014-1

EN 55014-2

EN 61000-3-2

EN 61000-3-3

EN 60335-1

EN 60335-2-102

EN 62233

EN 50581

EN 303-5 tests carried out by the notified laboratory Kiwa Cermet Italia S.p.a (N.B. 0476) Viale Venezia, 45 31020 San

Vendemiano (TV).

Arsiero, 22/02/2021

Firma/Sign.

IT – SCHEDA PRODOTTO (UE 2015/1187)

EN – PRODUCT FICHE (EU 2015/1187)

FR – FICHE PRODUIT (UE 2015/1187)

NL – PRODUCTGEGEVENSBLAD (EU 2015/1187)

DE – PRODUKTDATENBLATT (EU 2015/1187)

ES – FICHA DE PRODUCTO (UE 2015/1187)

IT – MARCHIO

EN – BRAND

FR – MARQUE

NL – MERK

DE – MARKE

ES – MARCA

THERMOROSSI S.P.A.

IT – MODELLO

EN – MODEL

FR – MODÈLE

NL – MODEL

DE – MODELL

ES – MODELO

COMPACT S18 EVO

IT – CLASSE DI EFFICIENZA ENERGETICA

EN – ENERGY EFFICIENCY CLASS

FR – CLASSE D'EFFICACITE ENERGETIQUE

NL – ENERGIE EFFICIENTIEKLASSE

DE – ENERGIEEFFIZIENZKLASSE

ES – CLASE DE EFICIENCIA ENERGETICA

A +

IT – POTENZA TERMICA NOMINALE

EN – RATED HEAT OUTPUT

FR – PUISSANCE THERMIQUE NOMINALE

NL – NOMINALE WARMTEAFGIFTE

DE – NENNWÄRMELEISTUNG

ES – POTENCIA CALORÍFICA NOMINAL

17 kW

IT – INDICE DI EFFICIENZA ENERGETICA

EN – ENERGY EFFICIENCY INDEX

FR – INDICE D'EFFICACITÉ ÉNERGÉTIQUE

NL – ENERGIE-EFFICIËNTIE-INDEX

DE – ENERGIEEFFIZIENZINDEX

ES – INDICE DE EFICIENCIA ENERGÉTICA

114

IT – EFFICIENZA ENERGETICA STAGIONALE DI RISCALDAMENTO DI AMBIENTE

EN – SEASONAL SPACE HEATING ENERGY EFFICIENCY

FR – EFFICACITÉ ÉNERGÉTIQUE SAISONNIÈRE POUR LE CHAUFFAGE DES LOCAUX

NL – SEIZOENSGEBONDEN ENERGIE-EFFICIËNTIE VOOR RUIMTEVERWARMING

DE – RAUMHEIZUNGS-JAHRESNUTZUNGSGRAD

ES – EFICIENCIA ENERGÉTICA ESTACIONAL DE CALEFACCIÓN DE ESPACIOS

79%

IT – RISPETTARE TUTTE LE ISTRUZIONI RIPORTATE SUL MANUALE DI INSTALLAZIONE USO E MANUTENZIONE

EN – ALWAYS FOLLOW THE INSTRUCTIONS PROVIDED IN THE OPERATING AND MAINTENANCE MANUAL

FR – RESPECTER TOUTES LES INSTRUCTIONS CITÉES DANS LA NOTICE D’INSTALLATION, UTILISATION ET ENTRETIEN

NL – VOLG ALTIJD DE INSTRUCTIES VAN DE INSTALLATIE-, GERUIKERSHANDLEIDING EN DE ONDERHOUDSVOORSCHRIFTEN

DE – ERFÜLLEN DIE ANWEISUNGEN DER INSTALLATION, NUTZUNG UND WARTUNG, DIE IN DER ANLEITUNGSBUCH SIND

ES – RESPECTAR LAS INSTRUCCIONES REPORTADAS EN EL MANUAL DE UTILIZACIÓN Y MANTENIMIENTO

Installation, use and maintenance guide

COMPACT S18 EVO

Page 4

ENG

1 – INTRODUCTION

1.1 SAFETY GUIDELINES

This installation, use and maintenance manual is an integral and essential part of the product and must be kept by the user. Before

commencing with the installation, use and maintenance of the product, carefully read this guide. All local, national and European

regulations regarding the installation and use of the appliance must be met. The Manufacturer recommends carrying out all the

maintenance operations described in this manual.

This appliance must only be used as intended by the manufacturer. Any other use is considered incorrect and therefore hazardous;

consequently, the user shall be totally liable for the product if used improperly. Installation, maintenance and repairs must be carried

out by professionally qualified personnel, certified according to Decree no. 37 of 22 January 2008 and in compliance with current

regulations. In case of repairs only original spare parts supplied by the manufacturer must be used. Incorrect installation or poor

maintenance can injure or damage people, animals or things; in this case the manufacturer shall be relieved of all responsibility.

Before beginning any cleaning or maintenance operation switch off the appliance by means of the 0/I main switch and disconnect

the plug from the electrical power socket. The product must be installed in locations suitable for fire-fighting and furnished with all

the services (power and outlets) which the appliance requires for a correct and safe operation. Any repairs or actions carried out on

any systems, components or internal parts of the appliance, or on any of the accessories supplied with it, that are not specifically

authorised by Thermorossi S.p.A, will automatically void the warranty and the manufacturer's responsibility, pursuant to Italian

Decree no. 224 of the President of the Republic of 24/05/1988, art. 6/b.

It is recommended to keep this manual in a safe place that is easily accessible to all users; if the manual is lost or deteriorated

contact the manufacturer for a replacement copy. If the appliance is sold or transferred to another user ensure that the manual is

handed over with it. The images and figures featured in this manual are purely illustrative and may differ from the actual product.

Furthermore, Thermorossi reserves the right to apply changes to the content of this manual anytime and without notice.

Thermorossi S.p.A. retains copyright on this manual. These instructions may not be reproduced or communicated to third parties or

used in any other way without the necessary authorisation.

1.2 SAFETY STANDARDS

PERSONAL INJURY

This safety symbol identifies important messages throughout the manual. Read the information marked by this symbol

carefully as non-observance of this message can cause serious injury to persons using the appliance.

DAMAGE TO PROPERTY

This safety symbol identifies messages or instructions that are fundamental for the generator to function well. To avoid

serious damage to the appliance adhere strictly to these instructions.

INFORMATION

This symbol indicates important instructions for good functioning of the generator. If this information is not correctly

observed, the performance of the appliance will not be satisfactory.

1.3 RECOMMENDATIONS

Before using the appliance, carefully read every section of this installation, use and maintenance guide as knowledge

of the information and the regulations contained in it are essential for a correct use of the appliance.

The entire operation concerning the connection of the electric panel must be carried out by expert personnel; no

responsibility will be accepted for damages, even to third parties, if the instructions for installation, use and

maintenance of the appliance are not followed scrupulously. Modifications made to the appliance by the user or on

his behalf, must be considered to be under his complete responsibility. The user is responsible for all the operations

required for the maintenance of the appliance before and during its use.

1.4 GENERAL GUIDELINES

Attention: the appliance must be connected to a system provided with a PE conductor (in compliance with the

specifications concerning low voltage equipment). Before installing the appliance check the efficiency of the earth

circuit of the power supply system.

Attention: the power supply line must have a section which is suitable for the power of the equipment. The cable section must in any

case be no less than 1.5 mm². The appliance requires powering with a voltage of 230V and 50 Hz. Voltage variations greater than

10% of the nominal value can cause irregular operation or damage the electrical device. Position the appliance so that the electric

power outlet in the room is easily accessible. Ensure that a suitable differential switch is installed upstream from the equipment.

Position the power supply cable in order to prevent any contact of the latter with the smoke exhaust pipe or hot parts of the

appliance. If the power cord is damaged it must be replaced by the manufacturer or by an authorised technical assistance service in

order to avoid risks.

Your appliance has obtained the CE marking and has been made to run for 1 hour to check that it functions correctly.

The product must not be used by children under the age of 8 years, by persons with physical, mental or sensorial impairments, or

by persons who are not familiar with the instructions for use and maintenance of the product (the instructions are found in this

booklet). Children must not play with the appliance.

ATTENTION: before every use make sure that the burner and the ash pan are clean, and check that the firebox door is firmly

closed and air tight.

Installation, use and maintenance guide

COMPACT S18 EVO

Page 5

ENG

ATTENTION: the door must always remain shut tight when the appliance is operating. It is strictly forbidden to open the door while

the appliance is in operation. During operation, the smoke exhaust pipes, door, handles and some parts of the appliance may reach

extremely high temperatures: be careful not to touch them and also educate children to be aware of said risks. Do not expose your

body to hot air for long, do not overheat the room in which the appliance is installed, as these actions could cause health problems.

Do not expose plants or animals directly to the hot air flow as this could have noxious effects on them. It is strictly prohibited to use

any type of fuel (liquid, solid...) to light up the appliance: lighting must occur automatically as intended and described in this

installation, use and maintenance booklet; consequently, it is also strictly forbidden to feed pellets (or any other material) into the

brazier. Do not place non-heat resistant or inflammable or combustible objects in the vicinity of the appliance: keep them at a

suitable distance. Do not place wet clothing to dry on the appliance. When using a clothes horse, keep at a suitable distance. It is

strictly prohibited to disconnect the appliance from the electrical power mains while it is in operation.

Caution: do not wet the appliance and do not touch the electrical parts with wet hands. Never vacuum hot ash: this

could damage the vacuum device. All the cleaning operations described in this manual must be carried out when the

appliance is cold and shut off.

Attention! Warning for Swiss users

Refer to the local cantonal regulations imposed by the Fire Department (Mandatory signalling and safety distances)

and the Note concerning installation of heaters issued by the Association of Cantonal Fire Agencies (VKF - AEAI).

ATTENTION: it is mandatory to earth the appliance. If this instruction is not observed serious damage, which is not

covered by warranty, will result to the body of the appliance. Have an electrician check the earthing. There must be

no electric potential (Volt) between the earth of the generator and the actual earth of the systerm.

1.5 TRANSPORTATION AND STORAGE

TRANSPORTATION AND HANDLING

The appliance body must always be in a vertical position when handled and exclusively by means of trolleys. Take special care to

protect the electric panel and all the fragile parts from mechanical impact which could damage them and their correct functioning.

STORAGE

The appliance must be stored in a humid-free environment and sheltered from the weather; avoid placing the appliance directly on

the ground. The Company denies all responsibility for damage caused to wood floors or floors made from any other material.

It is inadvisable to store the product for long periods of time.

1.6 GUIDELINES FOR CORRECT DISPOSAL OF THE PRODUCT

At the end of the product’s useful life it must be disposed of in compliance with applicable regulations and in respect

of the environment, not with urban waste. The product must be consigned to designated sorted waste collection

centres for the disposal of electronic waste authorised by the local municipal councils. Correct disposal not only helps

safeguard the environment but it also promotes recovery and recycling of the materials.

Installation, use and maintenance guide

COMPACT S18 EVO

Page 6

ENG

A

DETTAGLIO A

251

274

319

229

253319

334

71 16080

145

136

O100

O60

3/4" F

Mandata

1/2"

Valvola sic

3/4" F

Ritorno

3/4"

Carico scarico

545 756

1380

2 – TECHNICAL CHARACTERISTICS

* All the data are based on the appliance fuelled with EN14961-2 standard type-approved pellets.

** Important: take into consideration the fact that the heatable volume is greatly influenced by the insulation of the house,

i.e. the energy class of the building and by the position of the appliance in the planimetry of the house. The indicated

values, therefore, can vary considerably.

*** Test carried out at reduced power with sound level meter at a distance of 3m.

**** The value does not take into account the electricity consumption of the circulating pump, as it depends on the

pressure loss in the plumbing system.

COMPACT S18 EVO

M.U.

VALUES

Height

mm

1,380

Depth

mm

756

Width

mm

545

Empty weight

Kg

200

Firebox power Min. / Max. *

kW

5.29 / 18.28

Thermal output to water Min / Max *

kW

4.66 / 17.06

Min. / Max. * consumption

kg/h

1.14 / 3.94

Run time at reduced /rated power *

h

39 / 11

Boiler class

5

Ø smoke exhaust pipe

mm

100

Min. draught at rated power

Pa - mbar

10 – 0.10

Min. draught at reduced power

Pa - mbar

10 – 0.10

Tank capacity *

kg

45

Water content

l

31

Minimum working pressure

bar - Pa

1.0 – 100,000

Maximum operating pressure

bar - Pa

2.5 – 250,000

Average smoke temperature at rated power *

°C

86

Average smoke temperature at reduced

power *

°C

49

Max delivery water temperature

°C

80

Min water return temperature

°C

55

Smoke flow at rated power *

g/sec

10.2

Smoke flow at reduced power *

g/sec

4.6

Efficiency at rated power *

%

93.31

Efficiency at reduced power *

%

87.98

CO at rated power with 10% O2 *

mg/m³

38

CO at reduced power with 10% O2*

mg/m³

432

Power supply voltage and frequency

V – Hz

230 - 50

Electrical consumption at Rated power ****

W

55

Electrical consumption at Reduced power

****

W

40

Electrical consumption in standby

W

4

Loss of load - water side at 10K

mbar

128

Loss of load - water side at 20K

mbar

32

Heatable volume **

m³

460

Noise level ***

db

38

Legenda

Key

DETTAGLIO A

DETAIL A

3/4" carico scarico

3/4" inlet - outlet

3/4" F ritorno

3/4" F return

3/4" F mandata

3/4" F delivery

1/2" valvola sic.

1/2" safety valve

A

DETTAGLIO A

251

274

319

229

253319

334

71 16080

145

136

O100

O60

3/4" F

Mandata

1/2"

Valvola sic

3/4" F

Ritorno

3/4"

Carico scarico

545 756

1380

A

DETTAGLIO A

251

274

319

229

253319

334

71 16080

145

136

O100

O60

3/4" F

Mandata

1/2"

Valvola sic

3/4" F

Ritorno

3/4"

Carico scarico

545 756

1380

Installation, use and maintenance guide

COMPACT S18 EVO

Page 7

ENG

3 – GENERAL DESCRIPTION

3.1 OPERATING TECHNOLOGY

Your appliance has been built to fully satisfy all your heating and practical requirements. Top-grade components and functions

managed with microprocessor technology guarantee high reliability and optimal performance.

3.2 THE PELLET

The appliance is fuelled by pellets, that is, cylinders of compressed sawdust; it his allows you to fully enjoy the heat of the flame

without having to manually stoke the combustion.

The pellets have a 6 mm diameter and a length between 10 e 20 mm. They have a max moisture content of 8%; a thermal value of

4000/4500 Kcal/kg and density of 630-640 kg/m³. It must be approved according to UNI EN 14961-2 A1 A2.

It is strictly forbidden to use any pellet type other than that specified above. The use of fuel that does not comply with the

above specifications not only immediately invalidates the warranty for the appliance but can also create dangerous

situations. Do not use the appliance as an incinerator, at the risk of voiding the warranty.

3.3 PELLET REFUELLING

The feedbox is situated in the top part of the appliance. The load capacity

specified in the technical data can vary according to the specific weight of the

pellets.

Take special care when loading the tank as the screw feeder at its base is in

motion. Take care when topping up with fuel as the loading area can get very

hot.

ATTENTION: it is normal to find some pellets remaining in the tank even if the

stove shuts off because the pellets have run out.

Attention: when filling up the tank, take care not to drop any pellets into the

internal parts of the appliance, as, in extreme cases, this could generate live

flames.

The manufacturer recommends emptying the tank and vacuuming the screw

feeder zone once a month and during the summer period.

Only pellets complying with the above specifications are to be loaded into the tank; in no case whatsoever must foreign

substances or objects be introduced into the tank, the brazier or any part of the generator.

Installation, use and maintenance guide

COMPACT S18 EVO

Page 8

ENG

B

C

D

E

I

K

L

M

N

O

P

Q

R

S

U

W

X

Y

Z

AC

AE

V

D

DETTAGLIO D

H

F

AD E

DETTAGLIO E

G

J

T

A

3.4 MAIN COMPONENTS OF THE BOILER

A

Pellet Power Motor

O

Temperature sensor and reset thermostat bulb

B

Circulating pump

P

Automatic relief valve

C

Smoke suction unit

Q

Tube bundle inspection cover

D

Smoke exhaust pipe

R

Control panel

E

Combustion air intake

S

Spiral tube scraper lever

F

Safety pressure switch

T

Power panel

G

Manual reset button

U

Combustion chamber / Patented burner

H

Pellet loading motor

V

Riddling tool

I

Tank pellet

W

Boiler drain/refill tap

J

Main switch 0/I

X

Plant water return

K

Plant water delivery

Y

Safety valve 3 bar

L

Electronic board

AC

2 l expansion tank for boiler protection only

M

Pressure gauge

AD

Smoke thermocouple

N

Lighting heater

AE

Ash pans

Legenda

Key

DETTAGLIO D - E

DETAIL D - E

Installation, use and maintenance guide

COMPACT S18 EVO

Page 9

ENG

A = 200 mm

L = 200 mm

P = 200 mm

4 – INSTALLATION

4.1 APPLIANCE LOCATION

Follow the general guidelines set out in paragraph 1.1 to the letter. Above all keep in mind that the flooring of the

room in which the appliance is being installed must withstand the weight of the stove with the added weight of the

pellet load and the water contained in it.

ATTENTION: The room where the appliance is installed must be well-ventilated and

free from humidity and salty air. A high level of humidity or saltiness in the room can

lead to the onset of rust or corrosion which will not be covered by warranty.

If inflammable materials are located in the vicinity of the appliance (e.g.:

matchboarding, furniture, curtains, pictures and paintings, sofas) it is mandatory to

comply with the minimum distances illustrated (see figure on the side).

Installation in the vicinity of heat-sensitive materials is only permitted if suitable

insulating and fireproof protection is placed between the object and the appliance

(ref. Uni 10683). If the flooring is made of wood or any other combustible material, it

is mandatory to install a fireproof floor protector plate between the appliance and the

floor. Installation in the vicinity of heat-sensitive materials is only permitted if suitable

insulating and fireproof protection is placed between the object and the appliance

(ref. Uni 10683). Failure to observe this instruction will immediately invalidate the

warranty.

The installer must issue a certificate of conformity for the installation which includes the design plans and the

following documents:

a) Report containing the type of materials utilised.

b) Project as defined in Article 5 of Ministerial Decree n° 37 22 January 2008.

d) References to existing partial or previous declarations of conformity (e.g. electrical wiring).

e) Copy of the certificate of recognition of the professional technical qualifications.

These documents must, by law, be kept together with the use and maintenance booklet. The customer is responsible

for verifying, directly or indirectly, that the installation has been carried out to perfection in accordance with relevant

regulations in force. Do not install the appliance in unsuitable rooms such as bedrooms, bathrooms, garages and/or

lock-ups. It is forbidden to place the appliance in environments with an explosive atmosphere.

ATTENTION, the appliance is not simply a household appliance: if the instructions set out in this booklet are not

followed and/or if installation of the appliance is not executed perfectly and/or the provisions in force are not strictly

complied with, dangerous conditions could arise for both objects and persons. It is the user’s responsibility to verify

the presence, in the room, of a vent necessary for supplying oxygen to the generator.

The installer must provide the final user with verbal instructions on the correct use of the appliance when the

appliance is set at work for the first time.

Installation, use and maintenance guide

COMPACT S18 EVO

Page 10

ENG

B

A

CC

C

B

A

CC

C

4.2 UNPACKING THE APPLIANCE

The appliance is supplied packaged on a pallet; before positioning and installing it dismantle the appliance from the pallet as

described.

- Remove the cover and the side panels of the pallet (A) and also the edge protectors (B) (Figure 1).

- Undo the 4 screws C (Figure 2).

- Slightly lift the boiler and insert a suitable sack truck (Figure 3): during this operation take special care not to damage the casing or

the protruding parts of the boiler indicated in Figure 4.

- Proceed to position the appliance (see Figure 5-6)

ATTENTION IMPORTANT: HANDLE THE BOILER WITH CARE AS DAMAGE CAUSED DURING THE UNPACKING

OPERATION WILL NOT BE COVERED BY THE WARRANTY.

4.3 CONNECTING THE APPLIANCE TO THE FLUE OUTLET

Connection of the appliance to the flue outlet must be carried out in strict compliance with the instructions

contained in this booklet and particularly with those in Chapter 9.

1

2

3

4

5

6

Installation, use and maintenance guide

COMPACT S18 EVO

Page 11

ENG

B

DETTAGLIO B

Il prese nte disegno è di propriet à esclusiva di THERMOROS SI S.p.A.. La riproduzione totale e/o parziale e la divulgazione a te rzi, senza nostro esplicito consenso sc ritto, verrà perseguito secondo i t ermini di leg ge in vigore.

15/01/2016

Scala

Locazione f ile

Data

Firma

FoglioNote

Materiale

Prodotto

Sviluppo

34/35

TEL. 0445-741310 - FAX 0445-741657

Via Grumolo, 4 - 36011 ARSIER O (Vicenza) - ITALY

S.p.A.

Spessore

Approv. Data approv.

Formato

LIBRETTO USO E MANUTENZIONE RIV MOOD

Cod.

Disegnatore

Volume

Peso

Colore

Revisione

0.000 kg 0.00 mm^3

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Descrizione

Revisione Autore Data

Descrizione

LAMIERA

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particolare c ome indicano l e viste di p rogetto; lo s viluppo

piano deve esse re verifica to ed eve ntualme nte modifi cato dal

fornitore in funzione delle macchine di piegatura c he

andranno a reali zzare il partic olare.

STA MPI E FUSI ONI

É obbl igo da p arte del fornitore, prima di

realizza re qualsiasi attrezzatu ra, fornire a

THER MOROSSI S.p.A. i fi le

tridimensional i dei partic olari definitivi

X

Figura 1

FLANGIA

PRE-TAGLIATA

600 mm

4.4 HANDLE

Your appliance is supplied with a riddling tool for opening and closing the firebox door (Figure 1) to facilitate cleaning (see the

dedicated paragraph). When not in use, it can be stowed on the rear of the appliance as indicated in Figure 2.

4.5 DRAWING COMBUSTION AIR FROM OUTSIDE

The appliance is fitted with an intake to enable drawing in the combustion air directly from

outside the building. Connect the air intake on the appliance to the exterior of the building

with suitable piping, capable of resisting high temperatures. The pipe’s length must be

maximum 600 mm.

ATTENTION: The suction duct must be protected with a grid and never be

clogged. The protection grid, if installed, must be inspected and cleaned on a

monthly basis. Moreover, a suitable windbreak fitting must be installed in the

duct’s terminal.

1

2

DETAIL B

Installation, use and maintenance guide

COMPACT S18 EVO

Page 12

ENG

1

3

2

4

56

W

X

K

Y

Z

5 – HYDRAULIC CONNECTION

5.1 HYDRAULIC DIAGRAM

The circulating pump installed in the appliance has the following features:

ATTENTION: flexible tubing with a minimum length of 70 centimetres must be used for all connections, as this

will facilitate moving the appliance for servicing.

ATTENTION: a connection must be made between the safety valve and the outlet to prevent damaging

materials surrounding the boiler when the valve is activated.

ATTENTION: To avoid continual startups and shut offs, the size of the plant must be such as to guarantee power

absorption that is not less than the power generated by the boiler running at reduced power.

1

System circulating pump

6

2 l closed expansion tank

2

Automatic relief valve

W

System drain/refill gate valve

3

Boiler water temperature sensor

X

Plant return

4

Reset thermostat bulb

K

Plant delivery

5

Pressure gauge 0 - 4 bar

Y

Safety valve 3 bar

Installation, use and maintenance guide

COMPACT S18 EVO

Page 13

ENG

5.2 GUIDELINES FOR PLANTS WITH ZONE VALVES

Legenda

Key

Elettrovalvola sempre aperta

(zona con più assorbimento)

Solenoid valve always open

(zone with the most absorption)

COLLETTORE ANDATA

DELIVERY HEADER

COLLETTORE RITORNO

RETURN HEADER

A: andata impianto riscaldamento

A: heating system delivery

R: ritorno impianto riscaldamento

R: heating system return

S: saracinesca

S: gate valve

TA: elettrovalvola

TA: solenoid valve

VNR: valvola di non ritorno

VNR: nonreturn valve

VEC: vaso di espansione chiuso per protezione impianto

VEC: closed expansion tank for system protection

VM3VT: valvola miscelatrice termostatca 55°C

VM3VT: thermostatic mixing valve 55°C

APPARECCHIO

APPLIANCE

Over 61°C, the generator circulating pump is always active as the heat must be dispersed; consequently, the solenoid valve in the

zone with the greatest absorption must be opened for the following reasons:

• to prevent the generator from continually starting up and shutting off caused by the inevitable loss of heat to the header and/or due

to system tubing.

• to prevent the generator from raising the water temperature by just a few degrees each time it is switched off then back on until it

shuts down due to exceeding the maximum threshold temperature.

To adjust the ambient temperature in which the valve opened, we recommend connecting the room temperature thermostat to the

MODEM terminal that allows the machine to be shut off via an external contact and therefore also restarted.

This ensures that the generator only activates if there is a real request for heat from the zone in which the chronothermostat is

installed.

Several parallel-connected room temperature thermostats can be installed in the MODEM terminal. This will ensure that the zone

requesting heat automatically activates the generator.

In the event of frequent startups and shut offs due to the heat produced by the generator not being absorbed, the manual reset

safety thermostat trips and blocks the generator.

N.B. Use chronothermostats having at least 2°C hysterisis.

The system must always be capable of absorbing all the power that the generator is capable of delivering. If you do not observe this

requirement , the generator could be subjected to numerous stops and starts. It is recommended not to exceed three lighting cycles

per day.

VEC

TATA

Elettrova lvola sem p re ap erta

(zon a c on p iu' assorb im en to)

COLLETTORE ANDATA

COLLETTORE RITORNO

TA

S

VM3VT

A

R

A : andata impianto riscaldamento

R : ritorno impianto riscaldamento

S : saracinesca

VNR : valvola di non ritorno

VEC : vaso di espansione chiuso per protezione impianto

VM3VT : valvola miscelatrice termostatica 55°c.

TA : elettrovalvola

VNR

APPARECCHIO

schema idraulico - valvole di zona.dft 03/05/2016

Installation, use and maintenance guide

COMPACT S18 EVO

Page 14

ENG

5.3 HYDRAULIC DIAGRAM WITH HEATING ONLY

Legenda

Key

A: andata impianto riscaldamento

A: heating system delivery

R: ritorno impianto riscaldamento

R: heating system return

S: saracinesca

S: gate valve

VNR: valvola di non ritorno

VNR: nonreturn valve

VEC: vaso di espansione chiuso per protezione impianto

VEC: closed expansion tank for system protection

VM3VT: valvola miscelatrice punto fisso 55°C

VM3VT: mixing valve, fixed point 55°C

VSP: valvola saracinesca (da parzializzare in funzione

delle perdite di carico dell'impianto)

VSP: gate valve (throttle according to pressure drop in

the system)

APPARECCHIO

APPLIANCE

ATTENTION: it is mandatory to earth the generator. If this instruction is not observed serious damage, which

is not covered by warranty, will result to the body of the appliance. Have a skilled electrician check the

earthing. There must be no electric potential (Volt) between the generator earth and the system’s real earth

(earth plate). To prevent electrochemical corrosion of the appliance body do not use galvanised pipes and

fittings. Other materials must be earthed with special earthing cables in order to obtain a unipotential

earthing system.

RS

AS

VEC

VM3VT

A : andata impianto riscaldamento

R : ritorno impianto riscaldamento

S : saracinesca

VNR : valvola di non ritorno

VEC : vaso di espansione chiuso per protezione impianto

VM3VT : valvola miscelatrice punto fisso 55°C

VSP: valvola saracinesca (da parzializzare in funzione delle perdite di carico dell'impianto)

VSP

R

A

APPARECCHIO

VNR

Installation, use and maintenance guide

COMPACT S18 EVO

Page 15

ENG

5.4 EXAMPLE OF HYDRAULIC DIAGRAM WITH INTERSPACED BOILER COILS OR BOILER COILS

Legenda

Key

BOLLITORE AD INTERCAPEDINE

AIR-CASED BOILER

A: andata impianto riscaldamento

A: heating system delivery

R: ritorno impianto riscaldamento

R: heating system return

S: saracinesca

S: gate valve

VNR: valvola di non ritorno

VNR: nonreturn valve

VEC: vaso di espansione chiuso per protezione impianto

VEC: closed expansion tank for system protection

VM3VT: valvola miscelatrice termostatica punto fisso 55°C

VM3VT: thermostatic mixing valve, fixed point 55°C

VSP: valvola saracinesca (da parzializzare in funzione delle perdite

di carico dell'impianto)

VSP: gate valve (throttle according to pressure drop in the system)

APPARECCHIO

APPLIANCE

ATTENTION: The water temperature in the boiler tubes in this case is not adjustable and depends on the system's delivery

temperature, that is the temperature set in the generator. The boiler tubes can be installed on the water return circuit. It is

recommended to install a water softener in the domestic water system in order to maintain the boiler at its peak efficiency.

ATTENTION: it is mandatory to earth the generator. If this instruction is not observed serious damage, which

is not covered by warranty, will result to the body of the appliance. Have a skilled electrician check the

earthing. There must be no electric potential (Volt) between the generator earth and the system’s real earth

(earth plate). To prevent electrochemical corrosion of the appliance body do not use galvanised pipes and

fittings. Other materials must be earthed with special earthing cables in order to obtain a unipotential

earthing system.

SVNR

A

VEC

BOLLITORE AD

INTERCAPEDINE

SS

VM3VT

VSP

R

A : andata impianto riscaldamento

R : ritorno impianto riscaldamento

S : saracinesca

VNR : valvola di non ritorno

VEC : vaso di espansione chiuso per protezione impianto

VM3VT : valvola miscelatrice termostatica punto fisso 55°c

VSP: valvola saracinesca (da parzializzare in funzione delle perdite di carico dell'impianto

schema idraulico - bollitore a intercapedine.dft 03/05/2016

APPARECCHIO

R

A

Installation, use and maintenance guide

COMPACT S18 EVO

Page 16

ENG

5.5 EXAMPLE OF HYDRAULIC DRAWING WITH BOILER COILS AND HEATING

Legenda

Key

Sonda PT100

Sensor PT100

Alimentazione dalla scheda alla VDEV3V

Power supply from the board to the VDEV3V

Alla morsettiera CN5 (Morsetti 5 - 6)

To the terminal block CN5 (Terminals 5 - 6)

Alla morsettiera CN3 (Morsetti 5 -7-8)

To the terminal block CN3 (Terminals 5 - 7 - 8)

A: andata impianto riscaldamento

A: heating system delivery

R: ritorno impianto riscaldamento

R: heating system return

S: saracinesca

S: gate valve

VNR: valvola di non ritorno

VNR: nonreturn valve

VEC: vaso di espansione chiuso per protezione

impianto

VEC: closed expansion tank for system protection

VM3VT: valvola miscelatrice term. fisso 55°C

VM3VT: thermostatic mixing valve, fixed point 55°C

VSP: valvola saracinesca (da parzializzare in funzione

delle perdite di carico dell'impianto)

VSP: gate valve (throttle according to pressure drop in

the system)

VDEV3V: valvola deviatrice 3 vie

VDEV3V: three-way diverting valve

APPARECCHIO

APPLIANCE

In order to guarantee correct absorption of the heat produced by the generator it is advisable to use a boiler tube with volume and

heat exchange capacity suitable for the power of the generator. The boiler tube must have a minimum capacity of 300l. In any case

the boiler tube must be capable of absorbing all the power that the generator is capable of delivering. If this rule is not observed, the

generator could raise the water temperature to such a point as to activate the safety limit thermostat which stops the fuel from

dropping into the burner and therefore forces the appliance to shut off.

The installer is required to install a valve that switches over to the system, powered by the appliance’s control unit, which trips when

the boiler tube is thermally “satisfied ”. Consequently, the system must be designed in such a way that the hot water produced by

the generator can reach the various rooms by acting on the zone valves.

ATTENTION: it is mandatory to earth the generator. If this instruction is not observed serious damage, which

is not covered by warranty, will result to the body of the appliance. Have a skilled electrician check the

earthing. There must be no electric potential (Volt) between the generator earth and the system’s real earth

(earth plate). To prevent electrochemical corrosion of the appliance body do not use galvanised pipes and

fittings. Other materials must be earthed with special earthing cables in order to obtain a unipotential

earthing system.

S

RSVNR

S

A

VEC

VM3VT

VSP

A : andata impianto riscaldamento

R : ritorno impianto riscaldamento

S : saracinesca

VNR : valvola di non ritorno

VEC : vaso di espansione chiuso per protezione impianto

VSP : valvola saracinesca ( da parzializzare in funzione delle

perdite di carico dell' impianto).

VM3VT : valvola miscelatrice term. fisso 55°c.

VDEV3V : valvola deviatrice 3 vie

Alla m orsettiera CN3

(Morsetti 5 - 7 - 8)

Alla m orsettiera CN5

(Morsetti 5 - 6 )

Alim enta zion e dalla scheda alla VDEV3 V

Sond a PT10 0

schema idraulico - bollitore a serpentino.dft 03/05/2016

APPARECCHIO

R

A

VDEV3V

Installation, use and maintenance guide

COMPACT S18 EVO

Page 17

ENG

5.6 HYDRAULIC DIAGRAM WITH THERMOCELL + THERMOPUFFER + HEATING

Legenda

Key

Attenzione: chiudere tutti i fori non usati del puffer

Note: close all the holes not used by the puffer

Radiatori

Radiators

Riscaldamento pavimento

Underfloor heating

Alla morsettiera CN5 (morsetti 3-4)

To the terminal block CN5 (Terminals 3-4)

Alla morsettiera CN5 (morsetti 1-2)

To the terminal block CN5 (Terminals 1-2)

Sonda 1

Sensor 1

Sonda 2

Sensor 2

Tubi di collegamento accumuli

Connection tubes to puffers

Thermopuffer aggiuntivo

Additional Thermopuffer

Vaso di espansione chiuso

Thermocell o Thermopuffer

Thermocell or Thermopuffer

APPARECCHIO

APPLIANCE

Valvola miscelatrice 3 vie termostatica 55°C punto fisso

Three-way thermostatic mixing valve 55°C, fixed point

Valvola saracinesca (da parzializzare in funzione delle perdite di

carico dell’impianto)

Gate valve (throttle according to pressure drop in the system)

Circolatore

Circulating pump

Valvola 3 vie

Three-way valve

Saracinesca

Gate valve

Valvola di non ritorno

Nonreturn valve

Termostato sicurezza a protezione dell’impianto a pavimento

Safety thermostat for protection of the under floor heating system

ATTENTION: the preload pressure of the expansion tank must be greater than the plant pressure: for an expansion

tank preloaded to 2 bar the plant must be loaded to a pressure that does not exceed 1.5 bar.

ATTENTION: The Thermocell is only fitted with a connection to 230V - 50Hz power line; the settings of Sensor S1

and Sensor S2 must only be controlled by the appliance. Connect the two sensors PT 100 (optional code no.

60010695) to the terminals on the appliance’s "Sensor S1" and "Sensor S2" board. Sensor S2 must always be

positioned at the same height as the water delivery to the system.

ATTENTION: Sensor S1 must be set at a range of between 60°C and 65°C, sensor S2 must be set at a range of

between 50°C and 55°C. These settings are only approximate as the optimal setting is carried out by the Service

Centre on site during the initial testing of the appliance, following the assessment of the system’s specific

characteristics.

Attenzione : chiudere tutti i fori

non usati del puffer

Sonda 2

Sonda 1

non usati del puffer

Attenzione : chiudere tutti i fori Riscaldamento pavimento

Radiatori

Valvola di non ritorno

Valvola miscelatrice 3 vie termostatica 55°c

Valvola saracinesca (da parzializzare in

funzione delle perdite di carico dell'impianto)

Thermopuffer aggiuntivo

Tubi di collegamento accumuli

Vaso di espansione chiuso

punto fisso.

Valvola a 3 vie

Circolatore

Thermocell o Thermopuffer

Saracinesca

Alla morsettiera CN5

(morsetti 1-2)

Alla morsettiera CN5

(morsetti 3-4)

VM3VT

M

VM3VT

A

APPARECCHIO

R

Termostato sicurezza a protezione dell'impianto a pavimento

schema idraulico - thermocell.dft 03/05/2016

°C

M

°C

Installation, use and maintenance guide

COMPACT S18 EVO

Page 18

ENG

ATTENTION: it is mandatory to earth the generator. If this instruction is not observed serious damage, which

is not covered by warranty, will result to the body of the appliance. Have a skilled electrician check the

earthing. There must be no electric potential (Volt) between the generator earth and the system’s real earth

(earth plate). To prevent electrochemical corrosion of the appliance body do not use galvanised pipes and

fittings. Other materials must be earthed with special earthing cables in order to obtain a unipotential

earthing system.

ATTENTION: Sensor S2 and sensor S1 must be connected to the dedicated clamps on the terminal block as indicated in the

diagram. To view the readings of Sensors S1 and S2 on the display it is necessary to activate the THERMOCONTROL function.

5.7 INSTRUCTIONS FOR EXECUTING THE HYDRAULIC SYSTEM CLOSED EXPANSION TANK

To install the system with a closed expansion tank refer to the requirements laid down in EN 10412-2:2009 for appliances with

nominal heat output not exceeding 35 kW or in the Ministerial Decree Collection R edition 2009 for appliances with nominal heat

output exceeding 35kW.

The hydraulic system must be installed by qualified personnel who are familiar with the standards mentioned above and who have

the appropriate professional requirements to release the declaration of conformance in accordance with Ministerial Decree n° 37 of

22 January 2008.

The generator is already supplied with the following safety devices on board:

a) closed expansion tank for generator protection only*

b) ordinary safety valve 3 bar, not I.S.P.E.S.L. approved

c) an automatic reset temperature limiting device;

This is an automatic adjustment device that interrupts the fuel supply to the generator when the water reaches the

temperature setting. The system starts up again automatically when the water temperature drops below the preset value.

d) a manual reset temperature limiting safety device;

This is an automatic device that interrupts the fuel supply when the water reaches the maximum permissible temperature.

The fuel infeed will only restart when the water temperature drops below a preset value and after the device has been

reset manually.

e) circulation system.

The appliance is fitted with a circulating pump connected to the return pipes which is controlled directly by the

generator’s control board.

* An additional closed expansion tank must be series-connected to the generator as protection for the system.

The nominal volume of the additional closed expansion tank must be sized in relation to the volume of expansion of the water

contained in the system. Thermorossi prescribes that the size of the additional closed expansion tank must be equal to 10% of the

water contained in the system.

The previous chapter does not replace the above standards to which it makes reference. The qualified installer must in

any case be fully aware of the above standards and their amending versions.

Installation, use and maintenance guide

COMPACT S18 EVO

Page 19

ENG

6 – USE OF THE APPLIANCE

The appliance, when operating, could be hot to the touch, particularly the door of the combustion chamber: take care

when handling the appliance components. Your appliance has obtained the CE marking and has been made to run for

at least one hour to check that it functions correctly. The product must not be used by children, by persons with

physical or mental impairments, by persons who are not familiar with the instructions for use and maintenance of the

product (the instructions are found in this use and maintenance booklet).

ATTENTION: before use always check that the burner is clean and that the ash pan is clean.

ATTENTION: the door must always remain shut tight when the appliance is operating. It is strictly forbidden to open the

door while the appliance is in operation. While the appliance is in operation the smoke exhaust pipes can reach

extremely high temperatures: do not touch them! It is strictly prohibited to use any type of fuel (liquid, solid...) other than

pallet to light up the appliance: lighting must occur automatically as intended and described in this installation, use and

maintenance booklet; consequently, it is also strictly forbidden to feed pellets (or any other material) into the brazier. Do

not place non-heat resistant or inflammable or combustible objects in the vicinity of the appliance: keep them at a

suitable distance. Do not place wet clothing to dry on the appliance. When using a clothes horse, keep at a suitable

distance. It is strictly prohibited to disconnect the appliance from the electrical power mains during normal operation.

6.1 DESCRIPTION OF THE CONTROL PANEL

The control panel is managed by a microprocessor. The temperature detection system uses thermocouples. The large display

improves the appliance management by making read-outs and functions promptly available. The main feature of the panel is the all-

automatic management of the appliance. The controls and the various displays are described below.

Flame button

Pressing this button when the appliance is off activates the START sequence, sets the operating power in the WORK

mode or shuts off the appliance by activating the OFF sequence.

Degrees Button

Press this button to set the target water temperature; the setting range is between 65 °C and 73 °C. This value is

displayed on the left side of the display next to the thermometer symbol.

Attention: the target temperature is only considered if the appliance is in AUTO mode.

Scroll buttons (only in the Menu)

Press MINUS key to lower the value. Press PLUS key to raise the preset value.

Clock button

Press this button to activate / deactivate the programming.

Menu button

Press this button to access the main menu. You can scroll the setting screens shown below, which will be described

in detail in the following paragraphs. To access the functions of each subwindow wait a few seconds.

DATE/TIME This button is used to set the day of the week, the hour and minutes.

CHRONO This button is used to set the programmed on and off sequences.

LEVEL Is used to change the rotation speed of the smoke suction unit.

THERMOCONTROL Enables you to activate or deactivate the control of a puffer (if installed). This screen only appears if the

two optional sensors are connected to the appliance.

ACS SUMMER Enables you to activate or deactivate the dedicated control of a boiler (if installed) that produces

domestic hot water (ACS), thereby cutting off the system.

This screen only appears if the optional sensor is connected to the appliance.

T.AMBIENT Enables you to control the ON/OFF cycles of the appliance according to the desired room temperature.

This screen only appears if the optional sensor is connected to the appliance.

THERMO ACS Enables you to activate control of a boiler (if installed) for domestic hot water (ACS) assigning absolute

priority to the boiler requirements before replenishing the system. This screen only appears if the

optional sensor is connected to the appliance.

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