ESAB Feed 3004 Manuale utente

Marca: ESAB

Modello: Feed 3004

Categoria: Sistema di saldatura

Tipo: Manuale utente

Questo manuale è adatto anche per

Valid for serial no. 620--xxx--xxxx0458 716 227 071005

Feed 3004

Feed 4804

Aristot

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 18..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 6.......................................................

2.1 Îáîðóäîâàíèå 6...........................................................

2.2 Ïàíåëü óïðàâëåíèÿ 6.......................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ 7..........................................

4ÓÑÒÀÍÎÂÊÀ 8.......................................................

4.1 Èíñòðóêöèè ïî ïîäúåìó 9..................................................

4.2 Íàãðóçî÷íûå ðåçèñòîðû 9..................................................

4.3 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè 10.......................

5 ÐÀÁÎÒÀ Ñ ÁËÎÊÀÌÈ 11..............................................

5.1 Ïîäñîåäèíåíèå è îðãàíû óïðàâëåíèÿ 12.....................................

5.2 Ïîäâîä âîäû 13.............................................................

5.3 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 13........................................

5.4 Äàâëåíèå ïîäà÷è ïðîâîëîêè 14..............................................

5.5 Ñìåíà / çàãðóçêà ïðîâîëîêè Feed 3004 14....................................

5.6 Ñìåíà / çàãðóçêà ïðîâîëîêè Feed 4804 14....................................

5.7 Çàìåíà ðîëèêîâ ïîäà÷è áëîêà Feed 3004 15..................................

5.8 Çàìåíà ðîëèêîâ ïîäà÷è áëîêà Feed 4804 15..................................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 16.................................

6.1 Îñìîòð è î÷èñòêà 16........................................................

7 ÏÎÐßÄÎÊ ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 17...........................

ÑÕÅÌÀ 31..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 34.....................................................

ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ 35...................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 39...........................

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîò û äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê ò ðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎ Ò, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, Ê ÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃ ÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿå òñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äå òàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýò îãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíî ñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæå íèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî

èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Âíèìàíèå!

Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñêëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!

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2 ÂÂÅÄÅÍÈÅ

Áëîêè ïîäà÷è ñâàðî÷íîé ïðîâîëîêè Feed 3004 è Feed 4804 ïðåäíàçíà÷åíû

ä ëÿ ïðèìåíåíèÿ ñ èñòî÷íèêîì ïèòàíèÿ Mig èñòî÷íèêè ïèòàíèÿ.

Ïîñòàâëÿþòñÿ íåñê îëüêî âàðèàíò îâ: ñìîòðè ñòð. 34.

Áëîêè èìåþò ïîëíîñòüþ çàêðûòóþ êîíñòðóêöèþ, âíóòðè êîòîðîé ðàçìåùåíû

÷åòûðåõêàòóøå÷íûå ïîäàþùèå óñòðîéñòâà è íåîáõîäèìàÿ ýëåêòðîíèêà

óïðàâëåíèÿ ðàáîòîé áëîêà.

Áëîêè ðàññ÷èòàíû íà èñïîëüçîâàíèå ïð îâîëîêè â óïàêîâêå MarathonPact

ôèðìû ESAB, ëèáî íà ñòàíäàðòíûõ áîáèíàõ ñ ìàêñ èìàëüíûì äèàìåòðîì 300

ìì. (ñòàíäàðòíûé Ø 300 ìì, äîïîëíèòåëüíûé Ø 440 ìì).

Áëîêè ðàçìåùàþòñÿ â ðàáî÷åì ïîëîæåíèè ñëåäóþùèì îáðàçîì:

íåïîñðåäñòâåííî íà êîðïóñå èñòî÷íèêà ïèòàíèÿ, ëèáî ïîäâåøèâàþòñÿ íàä

ðàáî÷èì ìåñòîì, ëèáî íà êðîíøòåéíå, ëèáî â êîëüöåâîì êðåïëåíèè íà ïîëó.

Ïîäðîáíàÿ èíôîðìàöèÿ î ïðèíàäëåæíîñòÿõ äëÿ áëîêîâ ïîäà÷è

ñâàðî÷íîé ïðîâîëîêè ôèðìû ESAB íà ñòð. 39.

2.1 Îáîðóäîâàíèå

Áëîê Feed 3004 ïîñòàâëÿåòñÿ â êîìïëåêòå ñ:

S èíñòðóêöèåé ïî ïðèìåíåíèþ äëÿ áëîêà ïîäà÷è ïðîâîëîêè;

S èíñòðóêöèåé ïî ïðèìåíåíèþ äëÿ ïàíåëè óïðàâëåíèÿ.

S Ïðèêðåïëåííûìè ê ìåõàíèçìó ïåðå÷íÿìè ðåêîìåíäîâàííûõ çàïàñíûõ

÷àñòåé.

Áëîê Feed 4804 ïîñòàâëÿåòñÿ â êîìïëåêòå ñ:

S ðàçäåëèòåëüíûìè øàéáàìè (4 øòóêè);

S êëþ÷ øåñòèãðàííûé (äèàìåòð 4 ìì);

S èíñòðóêöèÿ ïî ïðèìåíåíèþ äëÿ áëîêà ïîäà÷è ïðîâîëîêè;

S èíñòðóêöèÿ ïî ïðèìåíåíèþ äëÿ ïàíåëè óïðàâëåíèÿ.

S Ïðèêðåïëåííûìè ê ìåõàíèçìó ïåðå÷íÿìè ðåêîìåíäîâàííûõ çàïàñíûõ

÷àñòåé.

2.2 Ïàíåëü óïðàâëåíèÿ

Áëîêè ïîñòàâëÿþòñÿ ñ ïàíåëüþ óïðàâëåíèÿ îäíîãî èç óêàçàííûõ íèæå òèïîâ:

Ðåçåðâíàÿ ïàíåëü ïðåäíàçíà÷åíà äëÿ

èñïîëüçîâàíèÿ ñî ñäâîåííûìè áëîêàìè ïîäà÷è

ïðîâîëîêè, èëè ñ áëîêîì óïðàâëåíèÿ U8.

ÌÀ4

Ñ ðó÷êàìè óïðàâëåíèÿ ä ëÿ óñòàíîâêè âåëè÷èíû

íàïðÿæåíèÿ è ñêîðîñòè ïîäà÷è ïðîâîëîêè.

Îñòàëüíûå óñòàíîâêè ïðîèçâîäÿòñÿ êíîïêàìè

óïðàâëåíèÿ, îáîçíà÷åííûìè ñîîòâåòñòâóþùèìè

ñèìâîëàìè íà ïàíåëè èíäèêàöèè.

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ÌÀ6

Ñ ðó÷êàìè óïðàâëåíèÿ ä ëÿ óñòàíîâêè âåëè÷èíû

íàïðÿæåíèÿ è ñêîðîñòè ïîäà÷è ïðîâîëîêè.

Îñòàëüíûå óñòàíîâêè ïðîèçâîäÿòñÿ êíîïêàìè

óïðàâëåíèÿ îáîçíà÷åííûìè íàäïèñÿìè íà ïàíåëè

èíäèêàöèè.

Ïðè ïîìîùè ðó÷åê óïðàâëåíèÿ, ïðåäíàçíà÷åííûõ

ä ëÿ óñòàíîâêè íàïðÿæåíèÿ è ñêîðîñòè ïîäà÷è

ïðîâîëîêè / ñèëû òîêà. Äðóãèå íàñòðîéêè

ïðîèçâîäÿòñÿ ñ ïîìîùüþ êíîïîê, ïðè ýòîì íà

äèñïëåå îòîáðàæàåòñÿ òåêñò.

Ïîäðîáíîå îïèñàíèå ïàíåëåé óïðàâëåíèÿ â îòäåëüíûõ èíñòðóêöèÿõ ïî

ïðèìåíåíèþ.

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ

Feed 3004 Feed 4804

Ïèòàíèå: 42 Â 50 - 60 Ãö 42 Â 50 - 60 Ãö

Òðåáîâàíèÿ ê ýëåêòðîñåòè ïèòàíèÿ: 336 ÂÀ 378 ÂÀ

Òîê ïîòðåáëåíèÿ ýëåêòðîäâèãàòåëÿ: 8À 9À

Ñêîðîñòü ïîäà÷è ïðîâîëîêè: 0,8 - 25 ì/ìèí 0,8 - 25 ì/ìèí

Ðàçúåì ïîäêëþ÷åíèÿ ñâàðî÷íîãî

ïèñòîëåòà:

òèï EURO òèï EURO

Ìàêñèìàëüíûé äèàìåòð áîáèíû ñ

ïðîâîëîêîé:

300 ìì (*440 mm) 300 ìì (*440 mm)

Äèàìåòð ïðîâîëîêè: 0,6 - 1,6 ìì 0,6 - 2,4 ìì

Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C îò -10 äî +40˚C

Âåñ:

áàçîâûé áëîê

ñ äåðæàòåëåì áîáèíû

ñçàêðûòûìäåðæàòåëåìáîáèíû

13 êã

16 êã

17, 5 êã

18 êã

21 êã

22,5 êã

Ðàçìåðû (äëèíà õ øèðèíà õ âûñîòà)

Áàçîâûé áëîê

Ñ äåðæàòåëåì áîáèíû

Ñçàêðûòûìäåðæàòåëåìáîáèíû

380 x 265 x 340 ìì

560 x 265 x 350 ìì

690 x 285 x 420 ìì

380 x 265 x 340 ìì

560 x 265 x 350 ìì

690 x 285 x 420 ìì

Çàùèòíûé ãàç

ìàêñ. äàâëåíèå

Âñå òèïû,

ïðåäíàçíà÷åííûå äëÿ

ñâàðêè ìåòàëëè÷åñêèì

ýëåêòðîäîì â çàùèòíîì

ãàçå

0,5 MPa (5 áàð)

Âñå òèïû,

ïðåäíàçíà÷åííûå äëÿ

ñâàðêè ìåòàëëè÷åñêèì

ýëåêòðîäîì â çàùèòíîì

ãàçå

0,5 MPa (5 áàð)

Îõëàæäàþùàÿ æèäê îñòü

ìàêñ. äàâëåíèå

50% âîäà / 50%

ìîíîýò èëåíãëèêîëÿ

0,5 MPa (5 áàð)

50% âîäà / 50%

ìîíîýò èëåíãëèêîëÿ

0,5 MPa (5 áàð)

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Feed 4804Feed 3004

Äîïóñòèìàÿ íàãðóçêà ïðè

êîýôôèöèåíòå íàãðóçêè 60%

500 À 500 À

Ê ëàññ çàùèòû

áàçîâûé áëîê

ñ äåðæàòåëåì áîáèíû

ñçàêðûòûìäåðæàòåëåìáîáèíû

IP23

IP2X

IP23

IP2X

IP23

* Äîïîëíèòåëüíûé ðàçìåð, ñì. Ñòð. 39.

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Îáîðóäîâàíèå, ìàðêèðîâàííîå êàê IP 2X, ïðåäíàçíà÷åíî äëÿ ðàáîò û â çàêðûòîì

ïîìåùåíèè.

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ì îæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

ÂÍÈÌÀÍÈÅ!

Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè÷åñêèì

òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî÷íèêè ïèòàíèÿ â ñîîòâåòñòâóþùåì

áåçîïàñíîì èñïîëíåíèè. Òàê èå èñòî÷íèêè ïèòàíèÿ ïîìå÷åíû ñèìâîëîì .

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4.1 Èíñòðóêöèè ïî ïîäúåìó

Íîìåð äëÿ çàêàçà ãðóçîïîäúåìíîé ïðîóøèíû ïðèâåäåí íà ñòð. 39.

Âíèìàíèå!Â ñëó÷àå èñïîëüçîâàíèÿ ä ð óãîãî ìîíòàæíîãî ïðèñïîñîáëåíèÿ îíî

äîëæíî áûòü èçîëèðîâàíî îò áëîêà ïîäà÷è ïðîâîëîêè.

4.2 Íàãðóçî÷íûå ðåçèñòîðû

Äëÿ ïðåäîòâðàùåíèÿ âîçíèêíîâåíèÿ ïîìåõ

ñðåäñòâàì ñâÿçè ê êîíöåâûì âûâîäàì øèíû CAN

ñëåäóåò ïîäêëþ÷èòü ðåçèñòèâíóþ íàãðóçêó.

Îäèí èç êîíöåâûõ âûâîäîâ øèíû CAN ïîäâåäåí ê ïàíåëè

óïðàâëåíèÿ áëîêà ïîäà÷è ïðîâîëîêè. Âòîðîé êîíöåâîé

âûâîä ïîäâåäåí ê èñòî÷íèêó ïèòàíèÿ.Ïðè ðàáîòå áåç

ñîåäèíèòåëüíîãî ðàçúåìà ê ýòîìó âûâîäó ñëåäóåò ïîäñîåäèíèòü

íàãðóçî÷íûé ðåçèñòîð, êàê ïîêàçàíî íà ñõåìå ñïðàâà.

bm29d1ra -- 1 0 --

4.3 Ïîäêëþ÷åíèå íåñêîëüêèõ áëîêîâ ïîäà÷è ïðîâîëîêè

Ïðè ïîäêëþ÷åíèè íåñêîëüêèõ áëîê îâ ïîäà÷è ïðîâîëîêè (ìàêñèìóì 4 øò.),

èñïîëüçóåìûå áëîêè ïîäà÷è ïðîâîëîêè äîëæíû áûòü áåç ïàíåëè óïðàâëåíèÿ,

íî ñ áëîêîì óïðàâëåíèÿ U8.

Ïðè ïîäêëþ÷åíèè íåñêîëüêèõ áëîê îâ ïîäà÷è ïðîâîëîêè âîñïîëüçóéòåñü

óñëóãàìè óïîëíîìî÷åííîãî ñïåöèà ëèñòà ïî òåõíè÷åñêîìó îáñëóæèâàíèþ èç

êîìïàíèè ESAB.

Ïîäêëþ÷èòå äâà áëîêà ïîäà÷è ïðîâîëîêè ñëåäóþùèì îáðàçîì:

bm29d1ra -- 1 1 --

5 ÐÀÁÎÒÀ Ñ ÁËÎÊÀÌÈ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

Ïðåäóïðåæäåíèå!

Óá åäèòåñü, ÷òî á îêîâûå ïàíåëè çàêðûòû âî âðåìÿ ðàáîòû.

Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî

âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî

íà ðèñóíêå ðÿäîì ñî âòóëêîé.

ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !

ÎÑÒÎÐÎÆÍÎ !

Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè

òðàâìû!

ÎÑÒÎÐÎÆÍÎ!

Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà÷è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü

îïðîêèäûâàíèÿ. Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî óñòàíîâëåíî íà

íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.

Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèàëüíóþ ðóêîÿòêó.

Âíèìàíèå! Íå íàäàâëèâàéòå íà ñâàðî÷íûé ïèñòîëåò.

bm29d1ra -- 1 2 --

5.1 Ïîäñîåäèíåíèå è îðãàíû óïðàâëåíèÿ

1 Ïàíåëü óïðàâëåíèÿ

(ñìîòðè ñîîòâåòñòâóþùóþ èíñòðóêöèþ

ïî ïðèìåíåíèþ)

6 Ïîäêëþ÷åíèå ñâàðî÷íîãî òîêà îò

èñòî÷íèêà ïèòàíèÿ (ÎÊÑ)

Ñîåäèíèòåëü ïóëüòà äèñòàíöèîííîãî

óïðàâëåíèÿ

Ïîäêëþ÷åíèå U8.

7 Ïîäêëþ÷åíèå êàáåëÿ óïðàâëåíèÿ îò

èñòî÷íèêà ïèòàíèÿ

3 Ñîåäèíèòåëü ñ âîäÿíûì çàòâîðîì äëÿ

îõëàæäàþùåé âîäû ê ñâàðî÷íîé

ãîðåëêå TIG - Ã Î ËÓÁÎÉ

8 Ïîäêëþ÷åíèå âîäû îõëàæäåíèÿ ê

èñòî÷íèêó ïèòàíèÿ (áëîê îõëàæäåíèÿ) -

ÊÐÀÑÍÛÉ

4 Ïîäêëþ÷åíèå âîäû îõëàæäåíèÿ îò

ñâàðî÷íîé ãîðåëêè - ÊÐÀÑÍÛÉ

9 Ïîäêëþ÷åíèå âîäû îõëàæäåíèÿ îò

èñòî÷íèêà ïèòàíèÿ (áëîêà îõëàæäåíèÿ)

- ÑÈÍÈÉ.

5 Ðàçúåì äëÿ ïîäêëþ÷åíèÿ ñâàðî÷íîé

ãîðåëêè

10 Ðàçúåì äëÿ ïîäêëþ÷åíèÿ ïîäà÷è

çàùèòíîãî ãàçà

ÏÐÈÌÅ×ÀÍÈÅ: Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû ïðåäóñìàòðèâàåòñÿ òîëüêî íà

îïðåäåëåííûõ ìîäåëÿõ.

* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.2

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5.2 Ïîäâîä âîäû

Áëîê ïîäà÷è ïðîâîëîêè ñ ïîäâîäîì âîäû îáîðóäîâàí ñèñò åìîé îáíàðóæåíèÿ,

ELP (ESAB Ëîãè÷åñêèé íàñîñ) êîòîðàÿ ïðîâåðÿåò, ïðèñîåäèíåíû ëè øëàíãè

ïîäà÷è âîäû.

Mig 4000i è Mig 5000i

Âûê ëþ÷àòåëü ”Âêë./Âûêë.” èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â ïîëîæåíèè

”0” OFF (”Âûê ë.”) ïðè ïîäêëþ÷åíèè ñâàðî÷íîãî ïèñòîëåòà ñ âîäÿíûì

îõëàæäåíèåì.

Ïðè ïîäêëþ÷åííîì ñâàðî÷íîì ïèñòîëåòå ñ âîäÿíûì îõëàæäåíèåì íàñîñ

íà÷èíàåò ïîäà÷ó âîäû àâ òîìàòè÷åñêè ïðè óñò àíîâêå âûêëþ÷à òåëÿ ”Âêë./Âûêë.”

â ðàáî÷åå ïîëîæåíèå ”START” è/èëè ïðè íà÷àëå ñâàðêè. Ïî îêîí÷àíèþ ñâàðêè

íàñîñ ïðîäîëæàåò ðàáî òàòü åùå 6,5 ìèíóò, çàòåì ïðîèñõîäèò ïåðåêëþ÷åíèå

íà ýíåðãîñáåðåãàþùèé ðåæèì ðàáîòû.

Mig 4500i

Ïðè ïîäñîåäèíåíèè ñâàðî÷íîãî ïèñòîëåòà ñ âîäÿíûì îõëàæäåíèåì

âûê ëþ÷àòåëü ”ÂÊË./ÂÛÊË.” (On/Off) èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â

ïîëîæåíèè ”0” (ÂÛÊË.) .

5.3 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ

Âåðñèÿ ïðîãðàììû â U8 äîëæíà áûòü 1.20 èëè âûøå. Äëÿ íàäëåæàùåãî

ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà ìàøèíàõ ñî âñòðîåííûìè

ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî

îáåñïå÷åíèÿ 1.21 èëè âûøå.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ïîäêëþ÷åí, èñòî÷íèê ïèòàíèÿ è áëîê

ïîäà÷è ïðîâîëîêè íàõîäÿòñÿ â ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ; êíîïêè è

ðó÷êè áëîêèðóþòñÿ. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè

ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå èñïîëüçóåòñÿ, åãî âìåñòå ñ

à äàïòåðîì ñëåäóåò îòñîåäèíèòü îò èñòî÷íèêà ïèòàíèÿ è áëîêà ïîäà÷è

ïðîâîëîêè, êîòîðûå â ïðîòèâíîì ñëó÷àå áóäóò ïðîäîëæàòü ðàáîòàòü â ðåæèìå

äèñòàíöèîííîãî óïðàâëåíèÿ.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ èñïîëüçóåòñÿ äëÿ ðåãóëèðîâêè

íàïðÿæåíèÿ, â ðåæèìå ñâàðêè ÌÌÀ ôóíêöèÿ áóäåò èçìåíåíà íà ðåãóëèðîâêó

òîêà.

Ïîäðîáíûå ñâåäåíèÿ î ðàáîòå ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ ïðèâåäåíû

â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè ïàíåëè óïðàâëåíèÿ.

bm29d1ra -- 1 4 --

5.4 Äàâëåíèå ïîäà÷è ïðîâîëîêè

Ïðåæäå âñåãî óáåäèò åñü â òîì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåò ñÿ

÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå

ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü

÷ðåçìåðíûì.

Ðèñ. 1 Ðèñ. 2

Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî

òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê í à ïóòè ïîäà÷è ïðîâîëîêè.

Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà ä ëÿ ïîäà÷è ïðîâîëîêè äî

äåðåâÿííîãî áðóñêà (ðèñ. 1) ïîäàþùèå ðîëèêè äîëæíû ïðîñêàëüçûâàòü.

Ïðè ðàññòîÿíèè ïðèìåðíî 50 ìì ïðîâîëîêà äîëæíà ïîäàâàòüñÿ è ñãèáàòüñÿ

ïðè óïîðå â áðóñîê (ðèñ. 2).

5.5 Ñìåíà / çàãðóçêà ïðîâîëîêè Feed 3004

S Îòêðûòü áîêîâóþ ïàíåëü.

S Îòñîåäèíèòå íàæèìíîå óñòðîéñòâî, îòêèíóâ åãî íàçàä, è íàæèìíûå

ðîëèêè ïîäíèìóòñÿ.

S Ñìîòàòüñáîáèíûîñòàòêèïðîâîëîêè,îñòàâøèåñÿìåæäóðîëèêàìè,è

ñíÿòü áîáèíó.

S Âûòàùèòü è ðàñïðÿìèòü êîíåö ìîòêà íîâîé ïðîâîëîêè íà äëèíó 10-20 ñì.

Íàïèëüíèêîì ñíÿòü çàóñåíöû è âñòàâèòü êîíåö ïðîâîëîêè â áëîê ïîäà÷è.

S Óáåäèòüñÿ â ïðàâèëüíîì ðàñïîëîæåíèè ïðîâîëîêè â êàíàâêå ïîäàþùèõ

ðîëèêîâ, â îòâåðñòèè âûõîäíîãî ñîïëà è â íàïðàâëÿþùåé âòóëêå.

S Çàêðåïèòå íàæèìíîå óñòðîéñòâî.

S Çàêðîéòå áîêîâóþ ïàíåëü..

5.6 Ñìåíà / çàãðóçêà ïðîâîëîêè Feed 4804

S Îòêðûòü áîêîâóþ ïàíåëü.

S Íàæàòü íà ãîëîâêó íàæèìíîãî óñòðîéñòâà, çàòåì ïîòÿíóòü åãî íà ñåáÿ è

ââåðõ.

S Âûòàùèòü êàðåòêó

S Ñìîòàòüñáîáèíûîñòàòêèïðîâîëîêè,îñòàâøèåñÿìåæäóðîëèêàìè,è

ñíÿòü áîáèíó.

S Âûòàùèòü è ðàñïðÿìèòü êîíåö ìîòêà íîâîé ïðîâîëîêè íà äëèíó 10-20 ñì.

Íàïèëüíèêîì ñíÿòü çàóñåíöû è âñòàâèòü êîíåö ïðîâîëîêè â áëîê ïîäà÷è.

S Óáåäèòüñÿ â ïðàâèëüíîì ðàñïîëîæåíèè ïðîâîëîêè â êàíàâêå ïîäàþùèõ

ðîëèêîâ, â îòâåðñòèè âûõîäíîãî ñîïëà è â íàïðàâëÿþùåé âòóëêå.

bm29d1ra -- 1 5 --

S Ïîñòàâèòü íà ìåñòî êàðåòêó.

S Çàêðîéòå áîêîâóþ ïàíåëü..

5.7 Çàìåíà ðîëèêîâ ïîäà÷è áëîêà Feed 3004

S Îòêðûòü áîêîâóþ ïàíåëü.

S Îñâîáîäèòå íàæèìíîå óñòðîéñòâî (1), îòêèíóâ

åãî ââåðõ.

S Îñâîáîäèòå íàæèìíûå ðîëèêè (2), ïîâåðíóâ

îñü (3) íà 1/4 îáîðîòà ïî ÷àñîâîé ñòðåëê å, è

èçâëåêèòå îñü. Íàæèìíûå ðîëèêè îñâîáîäÿòñÿ.

S Îñâîáîäèòå ïîäàþùèå ðîëèêè (4), âûâåðíóâ ãàéêè

(5), è èçâëåêèòå ðîëè êè.

Ïîâòîðíàÿ ñáîðêà ïðîèçâîäèòñÿ â îáðàòíîì ïîðÿäêå.

Âûáîð òðåáóåìîãî ðàçìåðà êàíàâêè íà ïîäàþùèõ

ðîëèêàõ.

Ïîâåðíèòå ïîäàþùèé ðîëèê ìàðêèðîâêîé ðàçìåðà

êàíàâêè ê ñåáå.

5.8 Çàìåíà ðîëèêîâ ïîäà÷è áëîêà Feed 4804

S Îòêðûòü áîêîâóþ ïàíåëü.

S Íàæàòü ãîëîâêó íàæèìíîãî óñòðîéñòâà (1), çàòåì

ïîòÿíóòü íà ñåáÿ è ââåðõ.

S Âûòàùè òü êàðåòêó (2).

S Ñíÿòü áîëòû ïîä òîðöåâîé êëþ÷ (3) ñ

ïðîìåæóòî÷íîãî ñîïëà è ñíÿòü ñîïëî.

S Îñëàáèòü áîëò êðåïëåíèÿ âûõîäíîãî ñîïëà

(4) è ïðîòîëêíóòü ñîïëî íàçàä.

S Ñíÿòü öåíòðàëüíûé áîëò ïîä òîðöåâîé êëþ÷ (5).

S Îñëàáèòüäâàáîëòàïîäòîðöåâîéêëþ÷(6)

íî ïîëîâèíó îáîðîòà.

S Âûòàùèòü ïîäàþùèå ðîëèêè (7).

Ïîâòîðíàÿ ñáîðêà ïðîèçâîäèòñÿ â îáðàòíîì ïîðÿäêå.

Âûáîð òðåáóåìîã î ðàçìåðà

êàíàâêè íà ïîäàþùèõ ðîëèêàõ.

Ìåæäó íàðóæíîé øàéáîé è

ïîäàþùèìè ðîëèêàìè ðàçìåñòèòü

îäíó èëè äâå îïîðíûå øàéáû, ëèáî

íå ðàçìåùàòü âîâñå. Ïðèìå÷àíèå:

Ïðè çàìåíå íàæèìíûõ ðîëèêîâ (8)

ñìåíèòü âñþ êàðåòêó.

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6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêî å îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Ïðèìå÷àíèå:

Ã àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú

ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ

íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

6.1 Îñìîòð è î÷èñòêà

Áëîê ïîäà÷è ïðîâîëîêè

Ðåãóëÿðíî ï ðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ï ðîâîëîêè íå áûë çàáèò ãðÿçüþ.

S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ

óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó

èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî

åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî

ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ

ðîëèêîâ è íàïðàâëÿþùèõ ä ëÿ ïðîâîëîêè.

Òîðìîçíàÿ âòóëêà.

Òîðìîçíàÿ âòóëêà ðåãó ëèðóåò ñÿ ïåðåä

ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè

ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü

óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî

îòðåãóëèðîâàííîé òîðìîçíîé âòóëêå

ïðîâîëîêà äîëæ íà íåñêîëüêî

ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.

S Ðåãóëèðîâêà òîðìîçíîã î óñèëèÿ:

S Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè

S Âñòàâèòü îòâåðòêó â ï ðóæèíû èìåþùèåñÿ âî âò óëêå.

Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé

ñòðåëêå.

Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé

ñòðåëêè. Ïðèìå÷àíèå: Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü í à

îäèíàêîâîå ÷èñëî îáîðîòîâ.

Ñâàðî÷íàÿ ãîðåëêà

S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ

óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó

èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà

ïðîäóâàéòå íàïðàâëÿþùèå ä ëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ã óáêó.

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7 ÏÎÐßÄÎÊ ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ì îíòàæó äîëæíû âûïîëíÿòüñÿ

êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé

ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 8 --

TOCe

1 DIRECTIVE 19........................................................

2SAFETY 19...........................................................

3 INTRODUCTION 21...................................................

3.1 Equipment 21................................................................

3.2 Control panel 21.............................................................

4 TECHNICAL DATA 22.................................................

5 INSTALLATION 23....................................................

5.1 Lifting instructions 23.........................................................

5.2 Terminating resistors 24.......................................................

5.3 Connection of multiple wire feed units 24........................................

6 OPERATION 25.......................................................

6.1 Connections and controls 26...................................................

6.2 Water connection 26..........................................................

6.3 Remote control unit 27........................................................

6.4 Wire feed pressure 27........................................................

6.5 Changing / loading wire Feed 3004 28..........................................

6.6 Changing / loading wire Feed 4804 28..........................................

6.7 Replacing the Feed 3004 feed rollers 28.........................................

6.8 Replacing the Feed 4804 feed rollers 29.........................................

7 MAINTENANCE 29....................................................

7.1 Inspection and cleaning 29....................................................

8 ORDERING OF SPARE PARTS 30......................................

DIAGRAM 31............................................................

ORDERING NUMBER 34.................................................

WEAR COMPONENTS 35.................................................

ACCESSORIES 39.......................................................

-- 1 9 --

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, W e lding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit Feed

3004/4804 from serial number 613/620 (2006 w.13/20) are constructed and tested in compliance with

the standard EN 60974--5 and EN 60974--10 in accordance with the requirements of directive

(2006/95/EC) and (2004/108/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director

Equipment and Automation

Laxå 2007--03--14

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 2 0 --

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable s tandards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protectio n and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

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ESAB Feed 3004 Manuale utente

Marca: ESAB

Modello: Feed 3004

Categoria: Sistema di saldatura

Tipo: Manuale utente

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