ESAB Tig 4000i Manuale utente

Marca: ESAB

Modello: Tig 4000i

Categoria: Sistema di saldatura

Tipo: Manuale utente

Valid for serial no. 640--xxx--xxxx0458 640 227 070920

Tig 4000i

Aristot

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 15..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 6.......................................................

2.1 Îáîðóäîâàíèå 6...........................................................

2.2 Ïàíåëü óïðàâëåíèÿ 6.......................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 7................................

4ÓÑÒÀÍÎÂÊÀ 8.......................................................

4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................

4.2 Ðàçìåùåíèå 8.............................................................

4.3 Ñåòü ýëåêòðîïèòàíèÿ 9.....................................................

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 10...............................................

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 10.....................................

5.2 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ 11............................................

5.3 Óïðàâëåíèå âåíòèëÿòîðàìè 11...............................................

5.4 Çàùèòà îò ïåðåãðåâà 11.....................................................

5.5 Áëîê îõëàæäåíèÿ 11........................................................

5.6 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ 12........................................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 12.................................

6.1 Åæåäíåâíî 13..............................................................

6.2 Ïðè íåîáõîäèìîñòè 13......................................................

6.3 Åæåãîäíî 14................................................................

7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 14.................................

8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 14.................

ÑÕÅÌÀ 30..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 33.....................................................

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 34........................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 35...........................

bt23d0ra -- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ì àðê èðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

bt23d1ra -- 5 --

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊ ÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâå òñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üò å ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñî áëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.

Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ ò ðóá.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî

èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Âíèìàíèå!

Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî è ñêëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!

bt23d1ra -- 6 --

2 ÂÂÅÄÅÍÈÅ

Áëîê Tig 4000i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ïèòàíèÿ äëÿ äóãîâîé ñâàðêè

âîëüôðàìîâûì ýëåêòðîäîì â çàùèòíîì çàãå (TIG), êîòîðûé ìîæíî òàêæå

èñïîëüçîâàòü äëÿ ñâàðêè MMA .

Ïðèìå÷àíèå: Â íàñòîÿùåé èíñòðóêöèè îïèñàí èñòî÷íèê ïèòàíèÿ Tig 4000i ñ

áëîêîì îõëàæäåíèÿ.

Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 35.

2.1 Îáîðóäîâàíèå

Â ê îìïëåêòå ñ áëîêîì Tig 4000i ïîñò àâëÿþòñÿ èíñòðóêöèè 5 m îáðàòíîã î

êàáåëÿ, íà èñòî÷íèê ïèòàíèÿ è îäíà èíñòðóêöèÿ íà ïàíåëü óïðàâëåíèÿ.

2.2 Ïàíåëü óïðàâëåíèÿ

Èñòî÷íèê ïèòàíèÿ ïîñòàâëÿåòñÿ â êîìïëåêòå ñ îäíîé èç ñëåäóþùèõ ïàíåëåé

óïðàâëåíèÿ:

S Ïàíåëü TA4

Ñ ðó÷êîé äëÿ ðåãóëèðîâêè ò îêà. Äðóãèå ïàðàìåòðû ðåãóëèðóþòñÿ ñ

ïîìîùüþ êíîïîê ñ ñèìâîëàìè íà ïàíåëè äèñïëåÿ.

S Ïàíåëü TA6

Ñ ðó÷êîé äëÿ ðåãóëèðîâêè ò îêà. Äðóãèå ïàðàìåòðû ðåãóëèðóþòñÿ ñ

ïîìîùüþ êíîïîê ñ òåêñòîì íà ïàíåëè äèñïëåÿ. Ïîäðîáíûå ñâåäåíèÿ î

ïàíåëÿõ óïðàâëåíèÿ ïðèâåäåíû â îòäåëüíûõ èíñòðóêöèÿõ.

bt23d1ra -- 7 --

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

Tig 4000i

áåç ïåðåêëþ÷åíèÿ

Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â, 0%, 3∼ 50 Ãö

Ïåðâè÷íûé òîêI

ìàêñ. T

Ïåðâè÷íûé òîê I

ìàêñ.

MMA

29 À

38 À

Ïîòðåáëÿåìàÿ ìîùíîñòü õîëîñòîãî õîäà â ðåæèìå

ýíåðãîñáåðåæåíèÿ, 6,5 ìèí ï îñëå ñâ àðêè

60 Âò

Äèàïàçîí íàïðÿæåíèÿ/òîêà TIG

Äèàïàçîí íàïðÿæåíèÿ/òîêà MMA

8-60 Â / 4-400 A

16 - 400 A

Äîïóñòèìàÿ íàãðóçêà ïðè äóãîâîé ñâàðêå âîëüôðàìîâûì

ýëåêòðîäîì

êîýôôèöèåíò íàãðóçêè 35%

êîýôôèöèåíò íàãðóçêè 60%

êîýôôèöèåíò íàãðóçêè 100%

400 A / 26 Â

320 A / 23 Â

250 A / 20 Â

Äîïóñòèìàÿ íàãðóçêà ïðè MMA

êîýôôèöèåíò íàãðóçêè 35%

êîýôôèöèåíò íàãðóçêè 60%

êîýôôèöèåíò íàãðóçêè 100%

400 A / 36 Â

320 A / 33 Â

250 A / 30 Â

Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì òîêå 0,65

Êïä ïðè ìàêñèìàëüíîì òîêå 85 %

Íàïðÿæåíèå õîëîñòîãî õîäà 78 - 90 Â

Ðàáî÷èé òåìïåðàòóðíûé äèàïàçîí îò -10 äî + 40˚C

Òåìïåðàòóðà ïðè òðàíñïîðòèðîâêå îò -25 äî +55˚C

Ãàáàðèòíûå ðàçìåðû, ÄxØxÂ

ñ á ëîêîì îõëàæäåíèÿ

625 x 394 x 496

625 x 394 x 776

Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå çâóêîâîå

äàâëåíèå

<70 äÁ (A)

Ìàññà

ñ á ëîêîì îõëàæäåíèÿ

59 êã

79 êã

Êëàññ èçîëÿöèè H

Ê ëàññ çàùèòû êîðïóñà IP 23

Êëàññ ïðèìåíåíèÿ

Áëîê îõëàæäåíèÿ

Ìîùíîñòü îõëàæäåíèÿ 2,0 k Âò ïðè ðàçíèöå òåìïåðàòóð 40˚Cè

ðàñõîäå 1,0 ë/ìèí

Îõëàæäàþùàÿ æèäêîñòü 50% âîäà / 50% ìîíîýòèëåíãëèêîëÿ

Êîëè÷åñòâî æèäêîñòè 5,5 ë

Ìàêñèìàëüíûé ðàñõîä âîäû 2,0 ë/ìèí

Ìàêñèìàëüíîå êîëè÷åñòâî ñâàðî÷íûõ

ïèñòîëåòîâ / ãîðåëîê ñ âîäÿíûì

îõëàæäåíèåì, êîòîðîå ìîæåò áûòü

ïîäñîåäèíåíî

äâà ñâàðî÷íûõ ïèñòîëåòà MIG (äóãîâàÿ

ñâàðêà ïëàâÿùèìñÿ ìåòà ëëè÷åñêèì

ýëåêòðîäîì â ñðåäå èíåðòíîãî ãàçà) èëè

îäíà ñâàðî÷íàÿ ãîðåëêà TIG (äóãîâàÿ ñâàðêà

âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå

èíåðòíîãî ãàçà) è îäèí ñâàðî÷íûé ïèñòîëåò

MIG

bt23d1ra -- 8 --

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Ðàáî÷èéöèêëóêàçàíäëÿòåìïåðàòóðû40˚C.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

Âíèìàíèå!

Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.200 Îì

èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ

ïðèáîðîâ.

4.1 Èíñòðóêöèè ïî ïîäúåìó

Ñ èñòî÷íèêîì ïèòàíèÿ Ñ òåëåæêîé è èñòî÷íèêîì

ïèòàíèÿ

Ñòåëåæêîé2èèñòî÷íèêîì

ïèòàíèÿ

4.2 Ðàçìåùåíèå

Ðàçìåñòèòå ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî

âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè çàãðàæäåíû.

bt23d1ra -- 9 --

4.3 Ñåòü ýëåêòðîïèòàíèÿ

Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè

ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí

ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Íåîáõîäèìî

îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ

äåéñòâóþùèìè íîðìàìè.

Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.

Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü

ïîïåðå÷íîãî ñå ÷ å íèÿ êàáåëåé

Tig 4000i 50 Ãö

Íàïðÿæåíèå ñåòè ïèòàíèÿ 400 Â

Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ

ñèëîâîãî êàáåëÿ ïèòàíèÿ, ìì

4G4

Ôàçíûé òîê, I ýôô. 22 A

Ïðåäîõðàíèòåëü

Óñòîé÷èâûé ê ïåðåíàïðÿæåíèÿì

Òèï C, ìèíèàòþðíûé

âûêëþ÷àòåëü

25 A

32 A

Ïðèìå÷àíèå:

Ïðèâåäåííûå âûøå çíà÷åíèÿ ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé è íîìèíàëû

ïðåäîõðàíèòåëåé ñîîòâåòñòâóþò øâåäñêèì íîðìàì. Îíè ìîãóò îêàçàòüñÿ íåïðèìåíèìû â

äðóãèõ ñòðàíàõ: óáåäèòåñü â òîì, ÷òî ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé è íîìèíàëû

ïðåäîõðàíèòåëåé îòâå÷àþò ñîîòâåòñ òâóþùèì íàöèîíàëüíûì íîðìàì.

bt23d1ra -- 1 0 --

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ

1 Ñîåäèíèòåëü äëÿ ïîäà÷è

îõëàæäàþùåé âîäû îò ñâàðî÷íîé

ãîðåëêè TIG - ÊÐÀÑÍÛÉ

9 Ñåòåâîé âûêëþ÷àòåëü, 0 / 1 / ÂÊË.

2 Ñîåäèíèòåëü ñ âîäÿíûì çàòâîðîì äëÿ

îõëàæäàþùåé âîäû ê ñâàðî÷íîé

ãîðåëêå TIG - Ã Î ËÓÁÎÉ

10 Áåëàÿ èíäèêàòîðíàÿ ëàìïà - Èñòî÷íèê

ïèòàíèÿ ÂÊË. (ON)

3 Çàëèâíîå î òâåðñòèå äëÿ îõëàæäàþùåé

âîäû

11 Îðàíæåâàÿ èíäèêàòîðíàÿ ëàìïà -

Ïåðåãðåâ

4 Ñîåäèíèòåëü îáðàòíîãî êàáåëÿ (+) 12 Ïàíåëü óïðàâëåíèÿ

(ñì. ñîîòâåòñòâóþùèå èíñòðóêöèè)

5 Ñîåäèíèòåëü ïóëüòà äèñòàíöèîííîãî

óïðàâëåíèÿ

13 Ñîåäèíèòåëü ãàçîâîãî øëàíãà

6 Ñîåäèíèòåëü ñâàðî÷íîãî êàáåëÿ (-) 14 Ñîåäèíèòåëü äëÿ ïîäà÷è

îõëàæäàþùåé âîäû. Â äàííîé

ìîäåëè íå èñïîëüçóåòñÿ.

7 Ñîåäèíèòåëü äëÿ ïîäà÷è ñèãíàëà ïóñêà

îò ñâàðî÷íîé ãîðåëêè

15 Ñîåäèíèòåëü äëÿ ïîäà÷è

îõëàæäàþùåé âîäû. Â äàííîé

ìîäåëè íå èñïîëüçóåòñÿ.

8 Ñîåäèíèòåëü äëÿ ïîäà÷è ãàçà ê

ñâàðî÷íîé ãîðåëêå TIG

bt23d1ra -- 1 1 --

5.2 Âêëþ÷åíèå èñòî÷íèêà ïèòàíèÿ

Âêëþ÷èòå ïèòàíèå, ïîâåðíóâ âûêëþ÷àòåëü (9) â ïîëîæåíèå START (ÏÓÑÊ).

Îòïóñòèòå âûêëþ÷àòåëü, è îí âåðíåòñÿ â ïîëîæåíèå ”1”.

Åñëè òðåáóåòñÿ âðåìåííî îòê ëþ÷èòü ïèòàíèå â ïðîöåññå ñâàðêè, à çàòåì

âíîâü âêëþ÷èòü åãî, òî èñòî÷íèê ïèòàíèÿ áóäåò îñòàâàòüñÿ îáåñòî÷åííûì äî

òåõ ïîð, ïîêà âûêëþ÷àòåëü ñíîâà íå áóäåò âðó÷íóþ ïîâåðíó ò â ïîëîæåíèå

ST ART (ÏÓ ÑÊ).

×òîáû âûêëþ÷èòü èñòî÷íèê ïèòàíèÿ, ïîâåðíèòå åãî â ïîëîæåíèå ”0”.

Åñëè èñòî÷íèê ïèòàíèÿ îòêëþ÷èòñÿ â ðåçóëüòàòå ñáîÿ ïî ïèòàíèþ èëè

îáû÷íîãî âûêëþ÷åíèÿ âðó÷íóþ, òî ïàðàìåòðû ñâàðêè áóäóò ñîõðàíåíû, òàê

÷òî èõ ìîæíî áóäåò èñïîëüçîâàòü ïðè ñëåäóþùåì âêëþ÷åíèè áëîêà.

5.3 Óïðàâëåíèå âåíòèëÿòîðàìè

Âåíòèëÿòîðû èñòî÷íèêà ïèòàíèÿ ïðîäîëæàþò ðàáîòàòü â òå÷åíèå 6,5 ìèí

ïîñëå ïðåêðàùåíèÿ ñâàðêè, è áëîê ïåðåê ëþ÷àåòñÿ â ðåæèì

ýíåðãîñáåðåæåíèÿ. Ïðè âîçîáíîâëåíèè ñâàðêè âåíòèëÿòîðû âíîâü íà÷íóò

ðàáîòàòü.

Âåíòèëÿòîðû ðàáîòàþò íà ïîíèæåííûõ îáîðîòàõ ïðè ñâàðî÷íûõ òîêàõ äî 144 A

èíàïîëíûõîáîðîòàõïðèáîëüøèõòîêàõ.

5.4 Çàùèòà îò ïåðåãðåâà

Èñòî÷íèê ïèòàíèÿ èìååò äâà ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðûå

ñðàáàòûâàþò ïðè íåäîïóñòèìîì âîçðàñòàíèè âíó òðåííåé òåìïåðàòóðû. Ïðè

ýòîì ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ îðàíæåâàÿ

èíäèêàòîðíàÿ ëàìïà íà ëèöåâîé ïàíåëè áëîêà. Êîãäà òåìïåðàòóðà ñíèçèòñÿ,

ðåëå âíîâü àâòîìàòè÷åñêè âêëþ÷àòñÿ.

5.5 Áëîê îõëàæäåíèÿ

Âîäÿíîé çà òâîð

Áëîê îõëàæäåíèÿ èìååò âîäÿíîé çàòâîð, êîòîðûé îïðåäåëÿåò, ïîäñîåäèíåíû

ëè øëàíãè ïîäà ÷è îõëàæäàþùåé âîäû.

Âûê ëþ÷àòåëü ”Âêë./Âûêë.” (On/Off) èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â

ïîëîæåíèè “0” (Off) ïðè ïîäñîåäèíåíèè ñâàðî÷íîé ãîðåëêè TIG ñ âîäÿíûì

îõëàæäåíèåì.

Åñëè ïîäñîåäèíåíà ñâàðî÷íàÿ ãîðåëêà TIG, òî âîäÿíîé íàñîñ àâòîìàòè÷åñêè

íà÷èíàåò ðàáîòàòü, êîãäà ãëàâíûé âûêëþ÷àòåëü ”Âêë./Âûêë.” ïîâåðíóò â

ïîëîæåíèå START (ÏÓÑÊ) è(èëè) êîãäà íà÷àò ï ðîöåññ ñâàðêè. Ïîñëå

ïðåêðàùåíèÿ ñâàðêè íàñîñ ïðîäîëæàåò ðàáîòàòü â òå÷åíèå 6,5 ìèí, à çàòåì

ïåðåêëþ÷àåòñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.

bt23d1ra -- 1 2 --

Ïîðÿäîê ðàáîòû ïðè ñâàðêå

×òîáû íà÷àòü ñâàðêó, ñâàðùèê íàæèìàåò ïóñêîâîé âûêëþ÷àòåëü ãîðåëêè.

Èñòî÷íèê ïèòàíèÿ âêëþ÷àåò ãîðåëêó, áëîê ïîäà÷è ïðîâîëîêè è íàñîñ ïîäà÷è

îõëàæäàþùåé âîäû.

×òîáû îñòàíîâèòü ïðîöåññ ñâàðêè, ñâàðùèê îòïóñêàåò ïóñê îâîé âûêëþ÷àò å ëü

ãîðåëêè. Ïîäà÷à ñâàðî÷íîãî òîêà ïðåêðàùàåòñÿ, îäíàêî íàñîñ ïîäà÷è

îõëàæäàþùåé âîäû ïðîäîëæàåò ðàáî òà òü â ò å ÷åíèå 6,5 ìèí, ïîñëå ÷åãî áëîê

ïåðåêëþ÷àåòñÿ â ðåæèì ýíåðãîñáåðåæåíèÿ.

Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû

Çàùèòíîå óñòðîéñòâî ñ äàò÷èêîì ðàñõîäà âîäû îòêëþ÷àåò ñâàðî÷íûé òîê ïðè

îòñóòñòâèè îõëàæäàþùåé æèäêîñòè è âûâîäèò ñîîáùåíèå îá îøèáêå íà

ïàíåëü óïðàâëåíèÿ. Ýòî çàùèòíîå óñòðîéñòâî ïîñòàâëÿåòñÿ êàê

äîïîëíèòåëüíàÿ ïðèíàäëåæíîñòü.

5.6 Ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ

Äëÿ íàäëåæàùåãî ôóíêöèîíèðîâàíèÿ äèñòàíöèîííîãî óïðàâëåíèÿ íà

ìàøèíàõ Aristo ñî âñòðîåííûìè ïàíåëÿìè óïðàâëåíèÿ äîëæíà áûòü

óñòàíîâëåíà âåðñèÿ ïðîãðàììíîãî îáåñïå÷åíèÿ 1.21 èëè âûøå.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ ïîäêëþ÷åí, èñòî÷íèê ïèòàíèÿ è áëîê

ïîäà÷è ïðîâîëîêè íàõîäÿòñÿ â ðåæèìå äèñòàíöèîííîãî óïðàâëåíèÿ; êíîïêè è

ðó÷êè áëîêèðóþòñÿ. Ðåãóëèðîâêó âñåõ ôóíêöèé ìîæíî âûïîëíèòü òîëüêî ïðè

ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå èñïîëüçóåòñÿ, åãî âìåñòå ñ

à äàïòåðîì ñëåäóåò îòñîåäèíèòü îò èñòî÷íèêà ïèòàíèÿ è áëîêà ïîäà÷è

ïðîâîëîêè, êîòîðûå â ïðîòèâíîì ñëó÷àå áóäóò ïðîäîëæàòü ðàáîòàòü â ðåæèìå

äèñòàíöèîííîãî óïðàâëåíèÿ.

Ïðè âûïîëíåíèè ñâàðêè TIG âåëè÷èíó èìïóëüñíîãî òîêà ìîæíî èçìåíèòü ïðè

ïîìîùè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ.

Ïîäðîáíûå ñâåäåíèÿ î ðàáîòå ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ ïðèâåäåíû

â èíñòðóêöèÿõ ïî ýêñïëóàòàöèè ïàíåëè óïðàâëåíèÿ.

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆ ÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

áåçîïàñíîé è íàäåæíîé ðàáîòû îáîðóäîâàíèÿ.

Òîëüêî ëèöà, èìåþùèå íàäëåæàùèå íàâûêè ðàáîòû ñ ýëåêòðè÷åñêèì

îáîðóäîâàíèåì (ýëåêòðèêè), ìîãóò ñíèìàòü çàùèòíûå ïëàñòèíû

Ïðèìå÷àíèå:

Ã àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú

ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ

íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

bt23d1ra -- 1 3 --

6.1 Åæåäíåâíî

Åæåäíåâíîå òåõíè÷åñêîå îáñëóæèâàíèå.

S Óáåäèòåñü, ÷òî âñå êàáåëè è ñîåäèíåíèÿ èñïðàâíû. Çàìåíèòå äåôåêòíûå

äåòàëè è çàòÿíèòå êðåïëåíèÿ ïðè íåîáõîäèìîñòè.

S Ïðîâåðüòå óðîâåíü îõëàæäàþùåé æèäêîñòè è åå ðàñõîä. Äîëåéòå

îõëàæäàþùóþ æèäêîñòü ïðè íåîáõîäèìîñòè.

6.2 Ïðè íåîáõîäèìîñòè

S Ðåãóëÿðíî ñëåäèòå çà òåì, ÷òîáû èñòî÷íèê ïèòàíèÿ íå áûë çàáèò ãðÿçüþ.

Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà

ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà óñòðîéñòâà.

S Î÷èñòêà ïðîòèâîïûëüíîãî ôèëüòðà

S Óñòàíîâèòå íà ìåñòî çàùèòíóþ

ðåøåòêó âåíòèëÿòîðà ñ

ïðîòèâîïûëåâûì ôèëüòðîì (1).

S Îòêèíüòå çàùèòíóþ ðåøåòêó (2).

S Èçâëåêèòå ïðîòèâîïûëåâîé ôèëüòð

(3).

S Ïðîäóéòå ôèëüòð íà÷èñòî ñæàòûì

âîçäóõîì (ïîíèæåííîãî äàâëåíèÿ).

S Çàìåíèòå ýòîò ôèëüòð íà ôèëüòð

áîëåå òîíêîé î÷èñòêè íà ñòîðîíå

ðåøåòêè (2) (ñíàðóæè îò èñòî÷íèêà

ïèòàíèÿ).

S Óñòàíîâèòå íà ìåñòî çàùèòíóþ ðåøåòêó

âåíòèëÿòîðà ñ ïðîòèâîïûëåâûì ôèëüòðîì.

S Äîëåéòå îõëàæäàþùóþ æèäêîñòü

Ðåêîìåíäóåòñÿ ïðèìåíÿòü ãîòîâûé ê ïðèìåíåíèþ

õëàäàãåíò ïðîèçâîäñòâà ESAB. Ñì.

ïðèíàäëåæíîñòè íà ñòð. 35.

S Äîëåéòå îõëàæäàþùóþ æèäêîñòü äî ñåðåäèíû óðîâíÿ çà ëèâíîãî

îòâåðñòèÿ.

ÑÎÁËÞÄÀÉÒÅ ÌÀÊÑÈÌÀËÜÍÓÞ ÎÑÒÎÐÎÆÍÎÑÒÜ!

Ñ îõëàæäàþùåé æèäêîñòüþ ñëåäóåò îáðàùàòüñÿ êàê ñ õèìè÷åñêèìè îòõîäàìè.

bt23d1ra -- 1 4 --

6.3 Åæåãîäíî

Ïðîâîäèòå ñëåäóþùåå òåõíè÷åñêîå îáñëóæèâàíèå ïî êðàéíåé ìåðå îäèí ðàç

âãîä.

S Î÷èñòèòå îò ïûëè è ãðÿçè. Ïðîäóéòå èñòî÷íèê ïèòàíèÿ íà÷èñòî ñóõèì

ñæàòûì âîçäóõîì (ïîíèæåííîãî äàâëåíèÿ).

S Çàìåíèòå îõëàæäàþùóþ æèäêîñòü è ïðîìîéòå øëàíãè è ðåçåðâóàð ÷èñòîé

âîäîé.

S Ïðîâåðüòå ïðîê ëàäêè, êàáåëè è ñîåäèíåíèÿ. Çàìåíèòå äåôåêòíûå äåòàëè

è çàòÿíèòå êðåïëåíèÿ ïðè íåîáõîäèìîñòè.

7 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ

Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèà ëèñòà ïî îáñëóæèâàíèþ,

ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.

Òèï íåèñïðàâíîñòè Äåéñòâèÿ:

Îòñóòñòâèå äóãè S Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.

S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé

ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.

S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.

S Ïðîâåðüòå, íå îòêëþ÷åí ëè ìèíèàòþðíûé âûêëþ÷àòåëü.

Ïðåðûâàíèå ñâàðî÷íîãî òîêà

âî âðåìÿ ñâàðêè

S Ïðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé

ïåðåãðóçêè (ñðàáàòûâàíèå ðåëå îïðåäåëÿåòñÿ ïî

çàãîðàíèþ îðàíæåâîé ëàìïû íà ëèöåâîé ïàíåëè).

S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

×àñòî ñðàá àòûâàþò ðåëå

çàùèòû îò òåïëîâîé

ïåðåãðóçêè.

S Ïðîâåðüòå, íå çàñîðåíû ëè âîçäóøíûå ôèëüòðû.

S Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå

çíà÷åíèÿ ïàðàìåòðîâ èñòî÷íèêà ïèòàíèÿ (ò. å. ÷òî

óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).

Íèçêàÿ ýôôåêòèâíîñòü

ñâàðêè.

S Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé

ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.

S Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.

S Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû

òðåáóåìîãî òèïà.

S Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

8 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ì îíòàæó äîëæíû âûïîëíÿòüñÿ

êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùå ííûå ôèðìîé

ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 5 --

TOCe

1 DIRECTIVE 16........................................................

2SAFETY 16...........................................................

3 INTRODUCTION 18...................................................

3.1 Equipment 18................................................................

3.2 The control panel 18..........................................................

4 TECHNICAL DATA 19.................................................

5 INSTALLATION 21....................................................

5.1 Lifting instructions 21.........................................................

5.2 Placing 21...................................................................

5.3 Mains power supply 22........................................................

6 OPERATION 23.......................................................

6.1 Connections and control devices 23............................................

6.2 Turning on the power source 23................................................

6.3 Fan control 24...............................................................

6.4 Overheating protection 24.....................................................

6.5 Cooling unit 24...............................................................

6.6 Remote control unit 24........................................................

7 MAINTENANCE 25....................................................

7.1 Daily 25.....................................................................

7.2 If necessary 25..............................................................

7.3 Every year 26................................................................

8 FAULT TRACING 27...................................................

9 ORDERING OF SPARE PARTS 27......................................

DIAGRAM 30............................................................

ORDERING NUMBER 33.................................................

SPARE PARTS LIST 34...................................................

ACCESSORIES 35.......................................................

-- 1 6 --

bt23d0ea

1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld-

ing power source Tig 4000i from serial number 620 complies with standard IEC/EN 60974--1, in ac-

cordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with stan-

dard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC) and adden-

dum (93/68/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director Equipment and Automation

ESAB AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2006--05--22

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 1 7 --

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is s afe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding p rotectio n and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

Do not use the power source for thawing frozen pipes.

WARNING!

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 1 8 --

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3 INTRODUCTION

The Tig 4000i is a TIG welding power source, which can also be used for MMA

welding.

NB: These instructions describe an Tig 4000i with cooling unit.

ESAB’s accessories for the product can be found on page 35.

3.1 Equipment

The Tig 4000i is delivered with 5m r eturn cable, instructions for power source and

one instruction for the control panel.

3.2 The control panel

The power source is supplied with one of the following control panels:

S TA4 panel

With a knob for adjusting the current. Other parameters are controlled by

pushbuttons, with symbols in the display panel.

S TA6 panel

With a knob for adjusting the current. Other parameters are controlled by

pushbuttons, with text in the display panel.

See the separate instructions for detailed descriptions of the control panels.

-- 1 9 --

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4 TECHNICAL DATA

Tig 4000i

not reconnectable

Mains voltage 400V, ±10%, 3∼ 50 Hz

Primary current

max

TIG

max

MMA

29 A

38 A

No--load powerin the energy--saving mode, 6,5 min. after welding 60 W

Voltage/current range

TIG

MMA

8--60 V / 4--400 A

16 -- 400 A

Permissible load at TIG

35% duty cycle

60 % duty cycle

100% duty cycle

400 A / 26 V

320 A / 23 V

250 A / 20 V

Permissible load at MMA

35% duty cycle

60 % duty cycle

100% duty cycle

400 A / 36 V

320 A / 33 V

250 A / 30 V

Power factor at maximum current 0,65

Efficiency at maximum current 85 %

Open --circuit voltage 78 -- 90 V

Operating temperature range -- 1 0 t o + 4 0 ˚C

T ransportation temperature -- 2 5 t o + 5 5 ˚C

Dimensions, lxbxh

with cooling unit

625 x 394 x 496

625 x 394 x 776

Continual sound pressure at no--load <70db(A)

Weight

with cooling unit

59 kg

79 kg

Insulation class H

Enclosure class IP 23

Application class

-- 2 0 --

bt23d1ea

Cooling unit

Cooling power 2.0 kW at 40˚C temperature difference and flow

1.0 l/min

Coolant 50 % water / 50% mono--ethylen glycol

Liquid quantity 5.5 l

Maximum water flow 2.0 l/min

Maximum number of water--cooled welding

guns/torches that may be connected

two MIG welding guns or

one TIG torch and one MIG welding gun

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

The duty cycle is valid for 40˚C.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

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ESAB Tig 4000i Manuale utente

Marca: ESAB

Modello: Tig 4000i

Categoria: Sistema di saldatura

Tipo: Manuale utente

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