Eaton Evolution S EXB 3000 RT 2U Installation and User Manual

www.eaton.com

Evolution

S 1250 RT 2U

S 1750 RT 2U

2000 RT 2U

S 2500 RT 2U

S 3000 RT 2U

S 3000 RT 3U

S EXB 1250/1750 RT 2U

S EXB 2500/3000 RT 2U

S EXB 2500/3000 RT 3U

Installation and user

manual

English

Français

Deutsch

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Pulsar Series

3400823600/AC

www.eaton.com

Installation and user

manual

Evolution

S 1250 RT 2U

S 1750 RT 2U

2000 RT 2U

S 2500 RT 2U

S 3000 RT 2U

S 3000 RT 3U

S EXB 1250/1750 RT 2U

S EXB 2500/3000 RT 2U

S EXB 2500/3000 RT 3U

Pulsar Series

34008236EN/AC - Page 2

34008236EN/AC - Page 3

Introduction

Environmental protection

EATON has implemented an environmental-protection policy.

Products are developed according to an eco-design approach.

Substances

This product does not contain CFCs, HCFCs or asbestos.

Packing

To improve waste treatment and facilitate recycling, separate the various packing components.

◗ The cardboard we use comprises over 50% of recycled cardboard.

◗ Sacks and bags are made of polyethylene.

◗ Packing materials are recyclable and bear the appropriate identification symbol .

Follow all local regulations for the disposal of packing materials.

End of life

EATON will process products at the end of their service life in compliance with local regulations.

EATON works with companies in charge of collecting and eliminating our products at the end of their service life.

Product

The product is made up of recyclable materials.

Dismantling and destruction must take place in compliance with all local regulations concerning waste.

At the end of its service life, the product must be transported to a processing centre for electrical and electronic waste.

Battery

The product contains lead-acid batteries that must be processed according to applicable local regulations concerning

batteries.

The battery may be removed to comply with regulations and in view of correct disposal.

Thank you for selecting an EATON product to protect your electrical equipment.

The Evolution range has been designed with the utmost care.

We recommend that you take the time to read this manual to take full advantage of the many features of your UPS

(Uninterruptible Power System).

Before installing Evolution, please read the booklet presenting the safety instructions. Then follow the indications in

this manual.

To discover the entire range of EATON products and the options available for the Evolution range, we invite you to

visit our web site at www.eaton.com or contact your EATON representative.

Material Abbreviation Number

in the symbol

Polyethylene terephthalate PET 01

High-density polyethylene HDPE 02

Polyvinyl chloride PVC 03

Low-density polyethylene LDPE 04

Polypropylene PP 05

Polystyrene PS 06

34008236EN/AC - Page 4

Introduction

Pictograms

Important instructions that must always be followed.

Information, advice, help.

Visual indication.

Action.

Audio signal.

In the illustrations on the following pages, the symbols below are used:

LED off

LED on

LED flashing

34008236EN/AC - Page 5

Contents

1. Presentation

1.1 Standard positions ...................................................................................................................... 6

Tower position................................................................................................................................ 6

Rack position.................................................................................................................................. 6

1.2 Rear panels................................................................................................................................... 7

Evolution 2500 / 3000 .................................................................................................................... 7

Evolution 1250 / 1750 / 2000 ......................................................................................................... 7

Evolution EXB (optional battery module)........................................................................................ 7

1.3 Control panel................................................................................................................................7

2. Installation

2.1 Unpacking and contents check................................................................................................... 8

2.2 Installation in tower position...................................................................................................... 9

2.3 Installation in rack position ........................................................................................................ 9

2.4 Communication ports.................................................................................................................10

Connection of RS232 or USB communication port (optional) .......................................................10

Installation of the communication cards (optional) .......................................................................10

Characteristics of the contact communication port (optional) ......................................................10

2.5 Connections with a FlexPDU (Power Distribution Unit) module ................................................11

2.6 Connections with a HotSwap MBP module.............................................................................11

HotSwap MBP module operation .................................................................................................12

2.7 UPS connection without a FlexPDU or HotSwap MBP module.............................................12

3. Operation

3.1 Start-up and normal operation..................................................................................................13

3.2 Operation on battery power ......................................................................................................13

3.3 Return of AC input power ..........................................................................................................14

3.4 UPS shutdown ............................................................................................................................14

3.5 UPS remote-control functions...................................................................................................14

4. Personalisation using external software.............................................................................16

5. Maintenance

5.1 Troubleshooting ..........................................................................................................................17

Troubleshooting a UPS equipped with the HotSwap MBP module ..............................................17

5.2 Battery-module replacement .....................................................................................................18

Safety recommendations..............................................................................................................18

Battery-module removal................................................................................................................18

Mounting the new battery module ...............................................................................................19

5.3 Maintenance on a UPS equipped with the HotSwap MBP module.......................................19

5.4 Training centre.............................................................................................................................19

6. Appendices

6.1 Technical specifications............................................................................................................. 20

6.2 Glossary ...................................................................................................................................... 21

34008236EN/AC - Page 6

1. Presentation

1.1 Standard positions

Tower position

Rack position

Dimensions (W x H x D)

in mm

S 1250 RT 2U

S 1750 RT 2U

2000 RT 2U

440 x 86 x 509

S 2500 RT 2U

S 3000 RT 2U

440 x 86 x 634

S 3000 RT 3U 440 x 131 x 484

S EXB 1250/1750 RT 2U

440 x 86 x 509

S EXB 2500/3000 RT 2U

440 x 86 x 634

S EXB 2500/3000 RT 3U

440 x 131 x 484

Weights in kg

S 1250 RT 2U 24.3

S 1750 RT 2U 26.6

2000 RT 2U 25.7

S 2500 RT 2U 33.8

S 3000 RT 2U 33.8

S 3000 RT 3U 34.3

S EXB 1250/1750 RT 2U

30.4

S EXB 2500/3000 RT 2U

41.5

S EXB 2500/3000 RT 3U

41.7

D

H

W

34008236EN/AC - Page 7

1. Presentation

1.2 Rear panels

Evolution S 2500 / S 3000

Evolution S EXB (optional battery module)

1.3 Control panel

(1) USB communication port

(2) RS232 communication port

(3) Connector for automatic recognition of

an additional battery module

(4) Slot for optional communication card

(5) Connector for ROO (remote ON/OFF) or

RPO (Remote Power Off) control

(6) Connector for additional battery

module (except Evolution 2000)

(7) 16 A outlet for connection of equipment

(8) Two groups of 2 programmable outlets

for connection of equipment

(9) Groups of 4 outlets for connection of

equipment

(10) Socket for connection to AC-power

source

Evolution S 1250 / S 1750 / 2000

(12) Connectors for battery modules (to

the UPS or to the other battery modules)

(13) Connectors for automatic recognition

of battery modules

(20) Bargraph indicating the percent load

(21) Bargraph indicating battery charge

level

(22) Programmable outlets 1 are supplied

with power

(23) Programmable outlets 2 are supplied

with power

(24) Lighted ON/OFF button for outlets

(25) Load protected LED

(26) Downgraded operation LED

(27) Load not protected LED

21

3 7

8

9 104

5

6

21

3

8

94

5

6

10

1312 12

1

2

22

23 24 25 26 27

20

21

0-25%

26-50%

51-75%

76-100%

34008236EN/AC - Page 8

2. Installation

2.1 Unpacking and contents check

(30) Evolution UPS

(31) connection cable to AC-power source (Evolution

S 2500 and S 3000 models only)

(32) 2 connection cables for the protected equipment

(33) RS232 communication cable

(34) USB communication cable

(35) 2 systems to secure power plugs

(36) Solution-Pac CD-ROM

(37) Documentation

(38) Mounting kit for 19-inch bays

Elements supplied depending on the version or optional

(39) 2 supports for the upright position (RT 2U version

only)

(40) FlexPDU module (optional)

(41) connection cable between FlexPDU module and UPS

(42) NMC communication card (optional, standard on

Netpack versions)

(43) HotSwap MBP module (optional)

(44) connection cables between HotSwap MBP module

and UPS

Packing materials must be disposed of in compliance with all local regulations concerning waste.

Recycling symbols are printed on the packing materials to facilitate sorting.

34008236EN/AC - Page 9

2. Installation

2.2 Installation in tower position

2.3 Installation in rack position

It is advised to first install the battery module, then the power module above.

Note. The two supports for the upright position are used on the RT 2U version only.

Follow steps 1 to 4 for module mounting on the rails.

The rails and necessary hardware are supplied by EATON.

34008236EN/AC - Page 10

2. Installation

2.4 Communication ports

Connection of RS232 or USB communication port (optional)

Installation of the communication cards (optional, standard on the Netpack versions)

Characteristics of the contact communication port (optional)

The RS232 and USB communication ports cannot operate simultaneously.

1 - Connect the RS232 (33) or USB (34)

communication cable to the serial or USB

port on the computer equipment.

2 - Connect the other end of the

communication cable (33) or (34) to the

USB (1) or RS232 (2) communication port

on the UPS.

The UPS can now communicate with

EATON power management software.

Limited-access slot for the

communication card

It is not necessary to shutdown the UPS

before installing a communication card.

1 - Remove the slot cover (4) secured by

screws.

2 - Insert the communication card in the

slot.

3 - Secure the card cover with the 2

screws.

◗ Pins 1, 3, 4, 5, 6, 10: not used

◗ Pin 2: common (user)

◗ Pin 7: low battery

◗ Pin 8: operation on battery power

◗ Pin 9: UPS ON, equipment supplied

n.o.: normally open contact

When a signal is activated, the contact is closed between the common (pin 4) and the pin for the corresponding

signal.

Contact characteristics (optocoupler)

◗ Voltage: 48 V DC max

◗ Current: 25 mA max

◗ Power: 1.2 W

34

2

1

33

4

1102 34 5 6

89

7

commu

n.o. n.o. n.o.

34008236EN/AC - Page 11

2. Installation

2.5 Connection with a FlexPDU (Power Distribution Unit) module (optional)

2.6 Connection with a HotSwap MBP module (optional)

The HotSwap MBP module makes it possible to service or even replace the UPS without affecting the connected

loads (HotSwap function).

1 - Evolution S 2500 / S 3000: connect the

UPS input socket (10) to the AC-power

source using the cable (31) supplied.

Evolution S 1250 / S 1750 / 2000: use the

power cable of the protected equipment.

2 - Evolution S 2500 / S 3000: connect the

input socket on the FlexPDU module (48)

to the UPS outlet (7) using the cable (41)

supplied.

Evolution S 1250 / S 1750 / 2000: connect

the input socket on the FlexPDU module

(48) to one of the outlets (9).

The cable and the connectors are marked

in red.

3 - Connect the equipment to the outlets

(45), (46) and (47) on the FlexPDU module.

These outlets differ, depending on the

version of the FlexPDU module.

4 - Fit the connection securing system that

prevents the plugs from being pulled out

accidentally.

1 - Connect the input socket (56) on the

HotSwap MBP module to the AC-power

source using the cable (31) supplied.

2 - Connect the UPS input socket (10) to

the "UPS Input" (55) on the HotSwap MBP

module, using the cable (44) supplied.

These cables and the connectors are

marked blue.

3 - Evolution S 2500 / S 3000: connect the

UPS outlet (7) to the "UPS Output" (54) on

the HotSwap MBP module, using the

cable (44) supplied.

Evolution S 1250 / S 1750 / 2000: connect

one of the UPS outlets (9) to the "UPS

Output" (54) on the HotSwap MBP

module.

These cables and the connectors are

marked in red.

4 - Connect the equipment to the outlets

(49) an

d (50) on the HotSwap MBP

module. These outlets differ, depending

on the version of the HotSwap MBP

module.

Caution. Do not use UPS outlets (8) and

(9) to supply equipment because use of

switch (53) on the HotSwap MBP module

would cut supply to the equipment.

7

8

9 10

48474645

FlexPDU

41

31

Evolution S 2500 / S 3000

7

8

9 10

By-pass

Normal

UPS ON -

OK to switch

BY PASS SWITCH

56

5549

HotSwap MBP

50

545351 52

44

31

Evolution S 2500 / S 3000

34008236EN/AC - Page 12

2. Installation

HotSwap MBP module operation

UPS start-up with the HotSwap MBP module

1 - Check that the UPS is correctly connected to the HotSwap MBP module.

2 - Set switch (53) to Normal position.

3 - Start the UPS by pressing the ON/OFF button (24) on the UPS control panel.

The load is supplied by the UPS.

LED (51) "UPS ON - OK to switch" on the HotSwap MBP module goes ON.

HotSwap MBP module test

1 - Set switch (53) to Bypass position and check that the load is still supplied.

2 - Set switch (53) back to Normal position.

2.7 UPS connection without a FlexPDU or HotSwap MBP module

The HotSwap MBP module has a rotary

switch (53) with two positions:

Normal - the load is supplied by the UPS,

Bypass - the load is supplied directly by

the AC-power source.

Check that the indications on the name plate located on the back of the UPS correspond to the AC-power source

and the true electrical consumption of the total load.

1 - Evolution S 1250 / S 1750 / 2000:

connect the UPS input socket (10) to the

AC-power source using the cable of the

protected equipment.

Evolution S 2500 / S 3000: connect the

supplied cable (31) (250 V - 16 A) to the

socket (10), then to the AC-power source.

2 - Connect the loads to the UPS using the

cables (32).

It is preferable to connect the priority loads

to the four outlets marked (9) and the non-

priority loads to the four outlets marked (8)

that can be programmed in pairs (1 and 2).

For the Evolution S 2500 / S 3000 models,

connect any high-power devices to the 16

A outlet (7).

To program shutdown of outlets (8) during

operation on battery power and thus

optimise the available backup time, the

EATON communication software is

required.

3 - Fit the connection securing system (35)

that prevents the plugs from being pulled

out accidentally.

Note. The UPS charges the battery as soon as it is connected to the AC-power source, even if button (24) is not

pressed.

Once the UPS is connected to the AC-power source, eight hours of charging are required before the battery can

supply the rated backup time.

By-pass

Normal

UPS ON -

OK to switch

BY PASS SWITCH

51

52 53

10

8

9

31

32

35

7

34008236EN/AC - Page 13

3. Operation

3.1 Start-up and normal operation

3.2 Operation on battery power

Transfer to battery power

Low-battery warning

Press button (24) for approximately 1 second.

◗ The buzzer beeps once and all the LEDs go ON simultaneously.

◗ If AC input power is available, button (24) and LED (25) are ON. The

load is supplied by the AC-power source. Conditions permitting, the

UPS runs a battery test, indicated by LEDs (21) and the buzzer.

◗ If AC input power is not available, button (24) and LEDs (25) and (26)

are ON. The load is supplied by the UPS on battery power.

The connected devices are protected by the UPS.

If LED (27) is ON, a fault has occurred (see the

"Troubleshooting"

section).

◗ The connected devices continue to be supplied by the UPS when AC

input power is no longer available. The necessary energy is provided

by the battery.

◗ Button (24) and LEDs (25) and (26) are ON.

◗ The audio alarm beeps every ten seconds.

The connected devices are supplied by the battery.

◗ Button (24) and LEDs (25) and (26) are ON.

◗ The audio alarm beeps every three seconds.

The remaining battery power is low.

Shut down all applications on the connected equipment because

automatic UPS shutdown is imminent.

1

2

24

25

26

27

21

1

2

24

25

26

1

2

24

25

26

34008236EN/AC - Page 14

3. Operation

End of battery backup time

3.3 Return of AC input power

Following an outage, the UPS restarts automatically when AC input power returns (unless the restart function has

been disabled via UPS personalisation) and the load is again supplied.

3.4 UPS shutdown

3.5 UPS remote control functions

Evolution offers a choice between two remote control functions.

◗ RPO: Remote Power Off allow a remote contact to be used to disconnect all the equipment connected to the UPS.

Restarting the UPS requires manual intervention.

◗ ROO: Remote ON/OFF allows remote action of button (24) to shut down the UPS.

These functions are obtained by opening a contact connected between the appropriate pins of connector (5) on the

rear panel of the UPS (see figures below).

Remote control connection and test

◗ All the LEDs go OFF.

◗ The audio alarms stops.

The UPS is completely shut down.

Press button (24) for approximately 2 seconds.

The devices connected to the UPS are no longer supplied.

1 - Check that the UPS is OFF and disconnected from the AC input source.

2 - Remove connector (5) after unscrewing the screws.

3 - Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm

2

cable cross-section)

between the two pins of connector (5) (see diagram).

1

2

24

5

34008236EN/AC - Page 15

3. Operation

Contact open: UPS shutdown

Contact closed: UPS start-up (UPS connected to AC power and AC power is available)

Note. The local ON/OFF control using button (24) overrides the remote-control function.

Contact open: UPS shutdown, LED (26) goes ON.

To return to normal operation, deactivate the remote external contact and restart the UPS

by pressing button (24).

4 - Plug connector (5) into the back of the UPS.

5 - Connect and restart the UPS following the previously described procedures.

6 - Activate the external remote shutdown contact to test the function.

Warning. This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.

5

ROO

5

RPO

34008236EN/AC - Page 16

4. Personalisation using external software

Main-output personalisation

Voltage-threshold personalisation

(1) Low threshold for transfer to battery is 150 V.

UPS-sensitivity personalisation

UPS ON/OFF personalisation

Battery personalisation

◗ Insert the Solution-Pac CD-ROM in the drive.

◗ On the first navigation screen, select "Point to Point solution" and follow the instructions on how to install the

Personal Solution-Pac software.

◗ Then select "Settings", "Advanced settings" and "UPS settings".

Note that the Linux/Unix/MacOS versions of Personal Solution-Pac software do not offer this possibility.

It is possible to modify the settings listed below (detailed comments are available in the Personal Solution-Pac

software).

Function Factory setting Other available settings

Output voltage

on battery power 230 Volts AC 200/208/220/240 Volts AC

Overload alarm threshold 105% 30/50/70%

Function Factory setting Other available settings

High threshold for transfer to battery 294 Volts AC 271 to 294 Volts AC

Low threshold for transfer to battery 160 Volts AC 160 to 180 Volts AC

Fader activation threshold 265 Volts AC 244 to 265 Volts AC

Booster activation threshold 184 Volts AC 184 to 207 Volts AC

Maximum input-voltage range Disabled Enabled

(1)

Function Factory setting Other available settings

UPS-sensitivity level Normal High or low

Function Factory setting Other available settings

Automatic start Enabled Disabled

Cold start Enabled Disabled

Forced shutdown Enabled Disabled

Energy-savings mode Disabled Enabled

UPS ON/OFF controlled by software Enabled Disabled

Battery level before restart 0% 0 to 100%

Function Factory setting Other available settings

Battery-test intervals Weekly No test / daily test / monthly

test

Low-battery warning 20% 0 to 100%

Battery protection against deep discharge Enabled Disabled

Audio alarm Enabled Disabled

Additional battery module (Evolution S models

only)

Automatic detection of

number of battery modules

For specific batteries, from 25

to 81 Ah

34008236EN/AC - Page 17

5. Maintenance

5.1 Troubleshooting

Troubleshooting a UPS equipped with the HotSwap MBP module

Indication Diagnostic Correction

1 When the UPS is started using button

(24), all the LEDs go ON once and the

buzzer beeps once, then LED (26)

remains ON.

The remote power off (RPO)

contact has been activated to shut

down the UPS and now prevents

restart.

Set the contact back to its normal

position and press button (24) to

restart.

2 Button (24) and LEDs (25) and (26) are

ON and all the LEDs on bargraph (20)

flash.

The percent load is greater than

the set overload level or UPS

capacity.

Check the power drawn by the

connected devices and disconnect

any non-priority devices. Check

the overload level setting.

3 Button (24) and LED (27) are ON and

all the LEDs on bargraph (20) are

flashing.

A critical overload has occurred

on the UPS output. If AC input

power fails, the load will not be

supplied in battery mode.

Check the power drawn by the

connected devices and disconnect

any non-priority devices.

4 LED (27) is ON and all the LEDs on

bargraph (21) are flashing.

A battery fault has been detected

during the automatic test.

Replace the battery module (see

section 5.2, Battery-module

replacement).

5 LED (27) alone is ON and the buzzer

sounds continuously.

A UPS internal fault has occurred

and the load is not supplied.

Call the after-sales support

department.

Indication Diagnostic Correction

6 The load is no longer supplied when

the rotary switch (49) on the

HotSwap MBP module is set to

Bypass position.

◗ The protected devices are

connected to the UPS output

instead of to the HotSwap MBP

module.

◗ The AC-power cord is connected

to the UPS input instead of to the

HotSwap MBP module.

Check the wiring between the UPS

and the HotSwap MBP module

(see section 2.6).

7 The load is no longer supplied when

the rotary switch (49) on the

HotSwap MBP module is set to

Normal position.

◗ The UPS is shut down.

◗ The wiring between the UPS and

the HotSwap MBP module is

incorrect.

◗ Start the UPS.

◗ Check the wiring between the

UPS and the HotSwap MBP

module (see section 2.6).

8 The load is no longer supplied after

AC-power fails.

◗ The rotary switch (49) on the

HotSwap MBP module is set to

Bypass position.

◗ The wiring between the UPS and

the HotSwap MBP module is

incorrect.

◗ Set the rotary switch (49) on the

HotSwap MBP module to Normal

position.

◗ Check the wiring between the

UPS and the HotSwap MBP

module (see section 2.6).

If a fault leads to UPS shutdown, press the ON/OFF button (24) to clear the fault.

34008236EN/AC - Page 18

5. Maintenance

5.2 Battery-module replacement

Safety recommendations

The battery can cause electrocution and high short-circuit currents. The following safety precautions are required

before servicing the battery components:

◗ Remove watches, rings, bracelets and all other metal objects from the hands and arms,

◗ Use tools with an insulated handle.

Battery-module removal

A - Unscrew the left-hand side of the front

panel (two screws).

B - Remove the part.

C - Disconnect the battery block by

separating the two connectors (never pull

on the wires).

D - Remove the metal protection cover in

front of the battery (two screws).

E - Pull the plastic tab to remove the

battery block and replace it.

C

D

E

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Eaton Evolution S EXB 3000 RT 2U Installation and User Manual

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