Cebora EVO 260 T Instructions Manual

Marca: Cebora

Modello: EVO 260 T

Categoria: Sistema di saldatura

Tipo: Instructions Manual

Questo manuale è adatto anche per

INSTRUCTION MANUAL FOR ARC WELDING MACHINE

IMPORTANT: BEFORE STARTING THE EQUIPMENT,

READ THE CONTENTS OF THIS MANUAL, WHICH

MUST BE STORED IN A PLACE FAMILIAR TO ALL US-

ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE

MACHINE.

THIS EQUIPMENT MUST BE USED SOLELY FOR WELD-

ING OPERATIONS.

1 SAFETY PRECAUTIONS

WELDING AND ARC CUTTING CAN BE HARM-

FUL TO YOURSELF AND OTHERS. The user

must therefore be educated against the hazards, sum-

marized below, deriving from welding operations. For

more detailed information, order the manual code

3.300.758

ELECTRIC AND MAGNETIC FIELDS - May be dangerous.

· Electric current following through any con-

ductor causes localized Electric and Mag-

netic Fields (EMF). Welding/cutting current

creates EMF elds around cables and pow-

er sources.

 The magnetic elds created b high currents ma affect

the operation of pacemakers. Wearers of vital electronic

equipment (pacemakers) shall consult their physician be-

fore beginning any arc welding, cutting, gouging or spot

welding operations.

 Exposure to EMF elds in welding/cutting ma have oth-

er health effects which are now not known.

· All operators should use the followingprocedures in or-

der to minimize exposure to EMF elds from the welding/

cutting circuit:

- Route the electrode and work cables together

- Secure them with tape when possible.

- Never coil the electrode/torch lead around your body.

- Do not place your body between the electrode/torch

lead and work cables. If the electrode/torch lead

cable is on your right side, the work cable should also

be on your right side.

- Connect the work cable to the workpiece as close as

possible to the area being welded/cut.

- Do not work next to welding/cutting power source.

EXPLOSIONS

· Do not weld in the vicinity of containers under

pressure, or in the presence of explosive dust,

gases or fumes. · All cylinders and pressure reg-

ulators used in welding operations should be handled

with care.

ELECTROMAGNETIC COMPATIBILITY.

This machine is manufactured in compliance with the in-

structions contained in the standard IEC 60974-10 (CL.

A), and must be used solely for professional purposes

in an industrial environment. There may be potential

difculties in ensuring electromagnetic compatibilit in

non-industrial environments.

DISPOSAL OF ELECTRICAL AND ELECTRONIC

EQUIPMENT.

Do not dispose of electrical equipment togeth-

er with normal waste!In observance of European

Directive 2002/96/EC on Waste Electrical and Electron-

ic Equipment and its implementation in accordance with

national law, electrical equipment that has reached the

end of its life must be collected separately and returned

to an environmentally compatible recycling facility. As the

owner of the equipment, you should get information on

approved collection systems from our local representa-

tive. By applying this European Directive you will improve

the environment and human health!

IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE

FROM QUALIFIED PERSONNEL.

1.1 WARNING LABEL

The following numbered text corresponds to the label

numbered boxes.

B. Drive rolls can injure ngers.

C. Welding wire and drive parts are at welding voltage dur-

ing operation — keep hands and metal objects away.

1 Electric shock from welding electrode or wiring can kill.

1.1 Wear dry insulating gloves. Do not touch electrode

with bare hand. Do not wear wet or damaged gloves.

1.2 Protect yourself from electric shock by insulating

yourself from work and ground.

1.3 Disconnect input plug or power before working on

machine.

2 Breathing welding fumes can be hazardous to your

health.

2.1 Keep your head out of fumes.

2.2 Use forced ventilation or local exhaust to remove fumes.

2.3 Use ventilating fan to remove fumes.

3 elding sparks can cause explosion or re.

3.1 eep ammable materials awa from welding.

3.2 elding sparks can cause res. ave a re extin-

guisher nearby and have a watchperson ready to use

it.

3.3 Do not weld on drums or any closed containers.

4 Arc rays can burn eyes and injure skin.

4.1 Wear hat and safety glasses. Use ear protection and

button shirt collar. Use welding helmet with correct

shade of lter. ear complete bod protection.

5 Become trained and read the instructions before

working on the machine or welding.

6 Do not remove or paint over (cover) label.

2 GENERAL DESCRIPTIONS

2.1 SPECIFICATIONS

This welding machine is a DC power source built using

INVERTER technology, engineered to weld with all types

of coated electrodes (cellulosic type not included) and

with TIG welding process with scratch starting and high

frequency.

MUST NOT BE USED TO DEFROST PIPES.

2.2 EXPLANATION OF THE TECHNICAL SPECIFICA-

TIONS LISTED ON THE MACHINE PLATE

This machine is manufactured according to the following

international standards:

IEC 60974-1 / IEC 60974-3 / IEC 60974-10 (CL. A) / IEC

61000-3-11 / IEC 61000-3-12 (see note 2).

N° . Serial number, which must be indicated on

any request regarding the welding machine.

Three-phase static frequency converter

transformer - rectier.

Drooping characteristic.

MMA Suitable for welding with covered electrodes.

TIG Suitable for TIG welding.

U0. Secondary open-circuit voltage.

X. Duty cycle percentage.

The duty cycle expresses the percentage of

10 minutes during which the welding machine

can run at a certain current without overheat-

ing.

I2. Welding current

U2. Secondary voltage with current I2

U1. Rated supply voltage

3~ 50/60Hz Three-phase 50 or 50 Hz power supply.

I1 Max Max. absorbed current at the corresponding

current I2 and voltage U2.

I1 eff This is the maximum value of the actual cur-

rent absorbed, considering the duty cycle.

This value usually corresponds to the capacity

of the fuse (delayed type) to be used as a pro-

tection for the equipment.

IP23S Degree of housing protection.

Grade 3 as the second digit means that this

machine may be stored, but it is not suitable

for use outdoors in the rain, unless it is pro-

tected.

Suitable for use in high-risk environments.

NOTES:

1- The machine has also been designed for use

in environments with a pollution rating of 3.

(See IEC 60664).

2- This equipment complies with a IEC 2-61000-

3 standard provided that the allowed maxi-

mum impedance Zmax of the unit is lower

or equal to 0.093 (Art. 369) - 0,044 (Art. 370)

- 0,031 (Art. 371) at the interface point be-

tween the user unit and the mains. The tter

or the unit user are responsible for connect-

ing the unit to a power supply with a maxi-

mum allowed system impedance Zmax low-

er or equal to 0.093 (Art. 369) - 0,044 (Art.

370) - 0,031 (Art. 371). If required, they may

contact the electric power supplier to check

this value.

2.3 DESCRIPTION OF PROTECTION DEVICES

2.3.1 Thermal protection

This machine is protected by a number of temperature

probes, which prevent the machine from operating if the

allowable temperatures are exceeded. The thermostat

tripping is signalled by the glowing abbreviation “tH0"

or "tH1" on display D1 located on the control panel.

2.3.2 Alarm display

When the machine detects a temporary alarm, displays

D1 and D2 show a ashing wording related to the alarm

cause (see paragraph 5).

2.3.3 Error display

When the machine detects a serious alarm, displays D1

and D2 show a wording "Err" followed by the relevant

error code.

In this case, switch off the machine and contact technical

service (see par. 5).

3 INSTALLATION

Make sure that the supply voltage matches the voltage

indicated on the specications plate of the welding ma-

chine.

When mounting a plug, make sure it has an adequate ca-

pacity, and that the yellow/green conductor of the power

supply cable is connected to the earth pin.

The capacity of the overload cutout switch or fuses in-

stalled in series with the power supply must be equiva-

Fig. 1

Art. 370

Art. 369

Fig. 1

lent to the current I1max. absorbed by the machine.

3.1. GENERAL NOTES.

Only skilled personnel should install the machine. All

connections must be carried out according to regulations

in force, and in full observance of safety laws (IEC 26-23

/ IEC CLC 62081).

Also make sure the insulation of the cables, electrode

clamps, sockets and plugs are intact, and that the size

and length of the welding cables are compatible with the

current used.

3.2 DESCRIPTION OF THE EQUIPMENT (Fig.1).

BA) Output terminal, negative (-).

BB) Output terminal, positive (+).

BC) 10-pin connector.

Remote controls described in paragraph 4 must be

connected to this connector.

Between pin 3 and 6 a clean contact is availbale

that signals the arc ignition (Max 0.5 A - 125 VAC /

0.3 A - 110 VDC / 1A - 30 VDC).

BD) Fitting (1/4 gas)

Used to connect TIG welding torch gas hose .

BE) Main switch.

BF) Tank cap.

BG) Power cable

BH) Gas suppl tting .

BI) Hot water inlet tting

(use only for TIG torches).

BL) Cold water outlet tting

(use only for TIG torches).

BM) Slot to inspect the coolant uid level.

BN) Fittings for TIG torches

(there must be no short-circuits).

BO) Connector Type DB9 (RS 232).

To be used for updating the power source software

or rmware.

BP) Fuse holder.

BQ) Power supply socket.

BR) Pressure switch socket.

BS) USB socket.

To be used for updating the power source rmware.

BT) Cooling unit pressure switch cable.

BU) Cooling unit fuse holder.

BV) Cooling unit main switch .

BZ) Cooling unit power cable.

Art. 371

Fig. 1

3.3 CONTROL PANEL DESCRIPTION (Fig. 2).

T1 process key.

With a long pressure of this key, LEDs L1 or L2 are

alternatively chosen.

LED L1 (TIG) LED L2 (MMA)

With a short pressure of this key, LEDs L35 or L36 are

alternatively chosen.

LED L35 (DC) LED L36 (AC)

2 LEDs will be always selected: one between LED L1 and

L2 and one between LED L35 and L36.

T2 program key.

One of the LEDs L3, L4, L5, L6 or L7 lights when

selected.

LED L3 - (manual) spot welding.

After selecting the welding current (LED L28) and the spot

welding time (LED L34) using key T8, set the values using

the knob M1.

This welding mode can only be selected in start-up mode

with HF (LED L9). The operator presses the torch trigger,

the arc lights and shuts off automatically after the pre-set

spot welding time. In order to weld the following spot, it is

necessary to release the torch trigger and press it again.

Range from 0.1 to 30 s.

To obtain points in sequence split up by intervals, the

item “tin” (time interval) is available from the second

functions menu; this item is displayed only if spot

welding is selected.

To activate the function proceed as follows:

1. Press keys T7 and T8 at the same time to enter the

“Second Functions” menu.

2. Brie press ke T8 until the display D1 shows the

abbreviation "tin". The display D2 will show the word

"OFF".

3. Turn knob M1 to select the time interval. Range from 0.1

to 25 s.

4. Press keys T7 and T8 at the same time to return to

normal display.

LED L4 - 2-stage TIG welding (manual).

B pressing the torch trigger the current moves to rst

level (LED L23) and remains there for the time previously

regulated and displayed by the LED L24 before reaching

the welding current in the “slope-up” time indicated by the

LED L25 the reaching of the welding current is indicated

by the start-up of the LED L28; when the torch trigger

is released, the current starts to drop, taking the “slope-

down” time indicated by the LED L30, before reaching the

Fig. 2

L9 L8 L13 L12 L14 L15 L16 D1 L17 L41 D2 T5 L18 M1L3 L10L4

L27

L28 L29 L30 L31 L32L26L25L24L23L22L22L22L22L40T8T7

L20

L21

L34

L33

L35

L36

L42

L11

L37

L38

L39

L19

third current LED L31 where it stays for the time regulated

and displayed by the LED L33.

In this position the pedal control accessory ART. 193 can

be connected.

NOTE: in order for art. 193 to work well set:

1. rst current value (LED L23) at the desired one as pedal

minimum value

2. rst current time at zero (LED L24).

3. slope-up and slope-down time at zero (LED L25 and

L30)

4. third current at the minimum.

LED L5 - 5-stage TIG welding (automatic).

This program differs from the previous one in that the arc

is both started and shut off by pressing and releasing the

torch trigger.

LED L6 - TIG welding with three levels of

current.

To set the three minimum welding currents, proceed as

follows:

Press key T8 until the LED L28 lights, then adjust the

main current value using knob M1.

Press key T7 until the LED L23 lights, then adjust the

initial current value using knob M1.

Press key T8 until the LED L31 lights, then adjust the nal

current value using knob M1.

hen the arc strikes, the current reaches the rst setting

(LED L23lit); By keeping the key pressed, the operator

can maintain this current as long as desired (for example

until the part is heated). Upon releasing the torch trigger,

the current passes from rst

to second

level during the

slope time (LED L25); once the 2

level of welding current

is reached the LED L28 lights.

In order to pass to the 3rd current level the torch trigger is

to be pressed and kept pressed, while the current reaches

the 3rd value selected, in the slope time (LED L30): The

LED L31 will light, and the LED L28 will go off.

To switch off, press the torch trigger.

LED L7 - TIG welding with 4-stage current

levels.

To set the welding currents, proceed as follows:

Press key T8 until the LED L28 lights, then adjust the main

current value.

Press key T7 until the LED L23 lights, then adjust its

value; later on it is possible to adjust also this current time

LED L24.

Press key T8 until LED L29 lights, then adjust its value.

Press key T8 until LED L31 lights, then adjust its value.

Later on it is possible to adjust also this current time LED

L33.

By pressing and releasing the torch trigger, the current

moves to rst level (LED L23) and stays there for the

time previously regulated and displayed by the LED L24

before reaching the welding current in the “slope-up”

time indicated by the LED L25 the reaching of the welding

current is indicated by the start-up of the LED L28.

Should it be necessary to reduce the current during

welding, without shutting off the arc (for instance when

changing the welding material or working position, moving

from horizontal to upright, etc.), press and immediately

release the torch trigger, the current reaches the second

set value, the LED L29 lights and the LED L28 shuts off.

When the torch trigger is released, the current starts to

drop and takes the “slope-down” time indicated by the

LED L30, before reaching the third current LED L31

where it stays for the time regulated and displayed by the

LED L33.

In order to go back to the previous main current, repeat

the same torch trigger pressing and releasing action, the

LED L28 lights while LED L29 shuts off.

To stop welding at any time, simply hold down the torch

trigger for more than 0.7 seconds, then release it; the

current starts to gradually decrease in the time previosly

set (LED L20 lit) until reaching the crater current (LED

L31).

T3 Mode key.

With a long pressure (more than 0.7 sec) of this

key LEDS L8 or L9 are alternatively chosen.

With a short pressure (less than 0.7 sec) of this

key LEDS L10 or L11 are alternatively chosen.

2 LEDs will be always selected: one between LED L8 and

L9 and one between LED L10 and L11.

LED L8 - TIG welding with contact starting

(striking).

LED L9 - TIG welding starting with high

voltage/frequency device.

LED L10 - CONTINUOUS TIG welding.

LED L11 - PULSE TIG welding.

The pulse frequency is adjustable from 0.1 to

2,500 Hz (LED L27), peak current and base current can

be activated via LEDS L28 and L29, respectively, and are

adjustable using the knob M1.

With pulse frequency from 0.1 to 1.1 Hz display D1

alternatively shows peak current (main) and base current;

LEDs L28 and L29 are alterantively on.

With pulse frequency over 1.1 Hz the display D1 shows

the mean current between these two.

Key T4:

B brie pressing it snerg, where available, is

activated and selects LEDS L12, L13, L14, L15

, and L16 (see paragraph 3.7.4).

If, after selecting the parameters, the electrode diameter

is not conrmed, a brief pressure of this ke exits snerg.

If on the contrar, after conrming the parameter, snerg

is to be exited, it is necessary to press it for a long time

(1.5 s).

LED L13: Material.

The types of materials that may be selected are

in relation to the welding process and are:

In TIG AC, aluminium (Al), and magnesium (Mg).

In TIG DC, stainless steel (SS), copper (Cu), iron (Fe) and

titanium (Ti).

3. Additionally, with LED L17 (Hold) lit, it displays the last

welding voltage.

4. The numerical value of the magnitudes selected with

keys T7 or T8.

LED L19

It turns on after the intervention of a remote

control (Torches – remote controls – pedal control).

LED 20.

This lights up when the cooling unit is on.

LED L17 - Hold.

It signals that the values shown on the displays

D1 and D2 (normally current and voltage) are those used

during last welding. Activated at the end of each welding

session.

LED L21 Lock.

Indicates that the panel ha been blocked in

order to avoid undesired modications.

Key T5.

Selects and saves programs.

The welding machine can save nine welding

programs P01…..P09, and call them up using this

button. A work program PL is also available.

Selection:

If this ke is brie pressed the displa D1 shows the

number of the program following the one being used. If

it has not been saved the message will ash, otherwise it

will remain steady. LED L18 turns on.

Saving (see par. 3.6):

Once the program has been selected, hold for more

than 1.5 seconds to save the data. As conrmation, the

program number on the display D1 will stop ashing.

Key T8.

When this key is pressed, the following LEDS

light in succession, going from left to right: L37-

L38-L39-L40-L22-L23-L24-L25-L28-L26-

L27-L29-L34-L30-L31-L33-L32.

Warning! only those LEDS that refer to the chosen welding

mode will light; e.g. in continuous TIG welding LED L27,

that represents the pulse frequency, will not glow.

Each LED shows the parameter that can be set by means

of knob M1 during the time when the LED is glowing. 5

seconds after the last change the concerned LED shuts

off and LED L28 turns on again showing the main welding

current.

Key T7.

Like keyT8 but moving in the opposite direction,

from right to left.

LED L14: Welding position.

The abbreviations that appear on the display D1

meets ISO 6947 standards and correspond to the welding

positions listed in gure 3.

45°

Fig. 3

ASME standard abbreviations are made up of one gure

and one letter. For clarity purposes, they are listed below.

LED L15: Thickness.

The display D1 lights and shows the set current,

while the display D2 shows the thickness corresponding

to the current.

Turning knob M1 changes the thickness and the current

will also be adjusted accordingly.

Obviously the thickness and corresponding current will

be measured in relation to the material and the welding

position settings.

LED L16: Electrode diameter.

The electrode diameter is displayed as a result

of the material setting (LED L13, of the position (LED

L14), and of the thickness (LEDL15).

Display D2 will show the electrode diameter

recommended; the operator may use the knob M1, to

also display other diameters, but these will be shown

ashing to indicate that they are not recommended.

Knob M1.

Normally adjusts the welding current (LEDL28).

Furthermore, if a function is selected with keyT8

this knob adjusts its size.

Display D1.

Shows:

1. In MMA, when not welding, the open-

circuit voltage and, during welding, the

load voltage.

2. In TIG continuous, when pressing the welding torch

trigger, but without welding, the open-circuit voltage

and, while welding, the load voltage.

3. Menu entries (par. 3.3.1).

4. Additionally, with LED L17 (Hold) lit, it displays the

welding voltage.

Display D2.

Shows:

1. in stand-by conditions, the preset

current(LED L28).

2. during welding, the measured welding current.

LEDS THAT MAY BE SELECTED ONLY IN TIG DC

(DIRECT CURRENT) OR TIG AC (ALTERNATING

CURRENT) WELDING:

LED L22 - Pre-gas time.

Gas delivery time before

welding starts.

Range from 0.05 s to 2.5 s.

LED L23 - Welding start current.

This is a percentage of the

welding current (LED L28).

Pre-set adjustment is 25%

of welding current.

Range from 1 to 100%.

The displayed value is in amperes [A].

LED L24 - Welding start current time.

It is the duration of welding

start current time.

Range from 0 to 30 s.

Pre-set adjustment is 0 s.

LED L25 - Slope up time.

This is the time in which the

current reaches the set

current value.

Range from 0 to 10 s.

Pre-set adjustment is 0 s.

LED L28- Main welding current.

It is the main welding

current value.

The displayed value is in

amperes [A].

Range from 5 to 500.

LED L29 - basic or second level welding current (FOR

PULSE).

This current is always a

percentage of the main

current.

The displayed value is in

amperes [A] between 1 and

100%. Pre-set adjustment is 50 %.

LED L27 - Pulse Frequency

Range from 0.1 to 2,500 Hz.

In DC and AC welding

procedure the frequency

increase results in:

1. higher arc concentration.

2. reduction of the thermically altered area.

LED L26.

Adjusts the percentage

ratio between the peak

current time L28 and the

frequency L27.

Pre-set adjustment is 50 %.

LED L34.

Indicates the spot welding

time (see description of

LED L3).

LED L30 - Slope down time.

This is the time in which the

current reaches the value

of welding end, crater ller

or arc shutdown.

LED L31 - Welding end current (crater arc).

This current setting is used

particularly for closing the

nal crater.

Range from 1 to 100%.

The displayed value is in

amperes [A]. Pre-set adjustment is 10 %.

LED L33 - Welding end current time (crater arc).

It is the duration of welding

end current time.

Range from 0 to 30 s.

LED L32 - Post-gas.

Sets gas output time when

welding is over.

Range from 0 to 30 s.

LED THAT MAY BE SELECTED ONLY IN TIG AC

(ALTERNATING CURRENT) WELDING MODE:

LED L37 - Start.

Adjusts the “hot-start” level to maximize starts in

TIG AC mode for each electrode diameter. When

this LED lights the display D2 shows a numerical value

that refers to the electrode diameters. The operator may

use the knob M1 to set the diameter being used and

obtain a good start immediately. Range from 0.5 to 4.8.

LED L38 - Wave.

Selects the welding waveform.

When this LED lights display D2 shows a number

corresponding to the selected waveform (see table).

11 = square - square 22 = sine - sine

33 = delta - delta 12 = square - sine

13 = square - delta 23 = sine - delta

21 = sine - square 32 = delta - sine

31 = delta - square.

Default = square - sine (12).

This combination of numbers may be changed using the

encoder M1.

NOTE: The rst number that makes up the gure refers

to the negative or penetration half-wave, the second

number refers to the positive or cleaning half-wave.

Changing the type of waveform may also reduce

noise in the arc in AC welding.

LED L39 - Hz.

Adjusts the frequency of the alternating current.

Range 50-100 Hz.

LED L40 - Adjusts the wave balance.

Adjusts the percentage of the negative

(penetration) half-wave in the alternating current

period.

Range -10/0/10 where 0 = 65% (recommended) -10 =

50% and 10 = 85%.

Consequences due to value increase

1. Better welding penetration.

2. Less piece cleaning.

LED L41:

LED indicating that the device to reduce the risk

of electric shock is in good working order.

Key T6 gas test.

hen this ke is pressed, the gas ows out for 30

seconds. If pressed again the ow stops.

Led L42 MIX:

The start-up of this led indicates that “MIX”

welding has been set, i.e. an alternation of alternate and

direct current. The purpose of this welding is to obtain

greater penetration with respect to traditional aluminium

alternate current welding.

To start up this welding, the AC welding must have been

set (L1+L36 ) in continuous mode (L10). To activate the

function proceed as follows:

1. Press keys T7 and T8 at the same time to enter the

“Second Functions” menu.

2. Brie press ke T8 until the display D1 shows the

abbreviation "ACM" (AC Mix). The display D2 will show

the word "OFF".

3. Turn knob M1 to select "On".

4. Only by activating the item “ACM” will it be possible

to select the abbreviation “ACd” which is the ratio

between the AC part and the DC part of the period.

10 – 80% period adjustment. Default=50%

5. Press keys T7 and T8 at the same time to return to

normal display.

CAUTION: it is normal for the MIX welding to take the

form of a pulse when continuous welding has been

selected.

Consequences due to ACd value increase:

1. Better welding penetration

2. Fewer deformations.

3. Quicker creation of the weld pool.

4. Less piece cleaning.

AAd = Adjustment of amplitude of the negative half wave.

Adjustable from the second functions menu. Permits

adjusting the amplitude of the negative half wave which

regulates alternate current welding penetration.

Adjustment = -/+ 80% of amplitude Default = 0

Consequences due to a value increase

1. Narrower arc.

2. Better welding penetration.

3. Reduced pickling.

4. Less electrode deformation

3.3.1 Menu of second functions.

Access to “second functions” menu is

obtained by pressing simultaneously keys

T7 and T8.

Exit from menu is always obtained by pressing

simultaneously keys T7 and T8.

Display D1 shows the function abbreviation, display D2

shows its value that can be adjusted by means of knob

M1.

The existing functions are:

1. Cooling unit (TIG only).

H2O

Range:

OFF = off (manufacturer’s setting).

OnC = Continuous always on.

OnA = automatic start-up.

2. EST (Evo Start) enable TIG DC.

The enabling of this function forces the welding

machine to start with a synergic pulsed current. Once

the time preset for automatic pulsation has passed,

switch is made to the welding current selected from

the panel.

The aim of this function is to quickly create the thin

metal plate welding melting bath or create a stable

bath with very low currents.

Default = OFF

Regulation =0.1 – 10 Sec.

3. ELF (Evo Lift) TIG DC must be enabled with H.F.

With function enabled the operation starts with contact

between the electrode and the piece being worked.

The instant the short circuit is solved, a high voltage/

frequency discharge is triggered which lights the arc.

The purpose of this function is to make cold and

precise welds on the metal plates.

Default = OFF

Regulation =OFF - ON.

4. tln. Spot pause time (LED L3) (only high frequency

TIG).

Adjusts the pause time between two spot welding

processes.

Range:

OFF = off; (manufacturer’s setting).

MIN = 0.0 s.

MAX = 25.0 s.

ACM = Activation of MIX welding (only TIG AC)

ACd = Duty cycle of AC part compared to entire

MIX period (only active if ACM On).

AAd = adjustment of amplitude of the negative half

wave (active in welding with alternate current).

5. HS (only MMA)

Percentage of hot-start current:

in order to improve electrode start-up the power source

delivers an overcurrent as against the current set.

Manufacturer’s setting: 50%.

MIN = 0 %

MAX = 100 %

6. tHS (MMA only)

Duration of hot-start current.

Manufacturer’s setting: 0.15%.

MIN = 0 s

MAX = 0.5 s

7. AF (MMA only)

Percentage of arc-force current.

This is a percentage of the welding current.

This overcurrent facilitates transfer of melt metal drops.

Manufacturer’s setting: 30%.

MIN = 0 %

MAX = 100 %

8. USb

This function is used to update the machine;

To do this proceed as follows:

1. Fit a USB ash drive containing the le with extension

“fwu” relating to the Cebora rmware of the welding

machine to be updated into the BS connector.

NOTE. The USB ash drive must be formatted with

le sstem FAT 32 and the le must be copied in the

BIN folder.

2. Enter the second functions menu and select the

USb function of the display screen D1. On the

display screen D2 “rEM” (remove) appears.

3. With the encoder M1 set ”UPd” (update) on the

display screen D2.

4. Press key T5 for longer than 3 seconds to start the

update sequence. Wait a few minutes. At the end of

the update sequence, the welding machine will be

operative again.

5. Remove the ash drive.

9. FAC (Resetting of Settings)

ALL resets all.

NoP resets all except JOBs.

PRG deletes all JOBs saved.

Once the desired option has been set, press key T5 for

activation.

3.4. WELDING WITH COVERED ELECTRODES (MMA).

- This welding machine is suitable for welding all types of

electrodes which can be welded in direct current, with

the exception of cellulosic (AWS 6010).

- Check that switch BE is in O position, then connect the

welding cables in compliance with the polarity requested

by the manufacturer of the electrodes you are going to

use; connect the earth cable terminal to the workpiece

as close as possible to the welding point and make sure

that there is a good electric contact.

- Do not touch the torch or electrode clamp simultaneously

and the mass terminal at the same time.

- Turn the machine on using the switch BE.

- Select MMA process, by pressing key T1 until LED L2

lights.

- Adjust the current according to electrode diameter,

welding position and type of joint to be made.

- Always remember to shut off the machine and remove

the electrode from the clamp after welding.

If you wish to adjust the Hot-start and Arc force

functions, see second functions (paragraph 3.3.1).

3.5. TIG WELDING.

By selecting TIG (LED L1) with contact start-up or HF

(LED L8 or L9), you can weld:

- in TIG AC welding, aluminium, brass, and magnesium

- in TIG DC welding, stainless steel, iron, and copper.

Connect the mass cable connector to the positive pole (+)

of the welding machine, and the terminal to the workpiece

as close as possible to the welding point, making sure

there is good electrical contact.

Connect the power connector of the TIG torch to the

negative pole (-) of the welding machine.

Connect the torch controlling connector to connector BC

of the welding machine.

Connect the tting of the torch gas hose to the BD

machine connector and the gas hose coming from the

clinder pressure regulator to the gas tting BH.

3.5.1 Cooling unit (optiona for Art. 369).

If you use a water cooled welding torch, use the cooling

unit.

Insert the torch cooling hoses in the ttings BI and BL

of the cooling unit, being careful to correctly place the

delivery and return.

3.5.1.1 Description of protection devices.

- Coolant pressure protection device.

This protection is achieved by means of a pressure

switch, inserted in the uid deliver circuit, which controls

a microswitch. Low pressure is indicated b the ashing

message H2O on the display D1.

3.5.1.2 Start-up

Unscrew the cap BF and ll the tank (the equipment is

supplied with approximatel one liter of uid).

It is important to periodically check, through the slot BM,

that the uid remains at the “max” level”.

Insert the pressure switch connector and the power cord

into the sockets BR and BQ.

Turn on the machine.

To select the operating mode of the cooling unit, proceed

as follows:

1. Select the TIG Process.

2. Press at the same time keys T7 and T8 and hold both

down until the display D1 shows the abbreviation H2O.

3. Select the operation by means of knob M1.

OnC = continuous operation

OnA = automatic operation

To exit this selection brie press es T7 and T8.

If on start-up the uid does not circulate, it is necessar to

remove air from the tubes. In this case shut off the power

source, connect one end of the torch hose to tting BL

and insert the other end into the tank.

Turn the power source on for approximately 10 to 15

seconds while checking that water exits the tube. Shut

off the welding machine, connect the tube to the tting BI.

NOTE: “Automatic operation” means that the cooling unit

starts when the torch trigger is pressed and stops running

approximately 2 minutes after the torch trigger is released.

Warning! If MMA electrode welding is selected, cooling

is not on and may not be selected. It is normal for the

machine display D1 to show the ashing message 2O

on start-up.

3.5.2 Start-up

Do not touch live electrical parts and output terminals

when the machine is powered.

At rst start-up, select the operation mode b means of

key T3 and the welding parameters by means of key T8

and knob M1 as indicated in paragraph 3.3.

The inert gas ow must be set at a value (liters per minute)

approximately 6 times the electrode diameter.

If gas-lens type accessories are used, the gas delivery

can be reduced by approximately 3 times the electrode

diameter.

The ceramic nozzle diameter must be between 4 and 6

times the electrode diameter.

When ou have nished welding, do not forget to shut

off the machine and close the gas cylinder valve.

3.5.3 Preparing the electrode

Be especially careful when preparing the electrode tip.

Grind it so that it has a vertical groove as shown in the

gure 4.

FIG. 4

WARNING: LOOSE HOT METAL PARTS may cause

personal injuries, res and damages to the equipment;

TUNGSTEN CONTAMINATION may lower the quality of

the weld.

• Use only a grinder equipped with adequate safety guards

to shape the tungsten electrode and wear protections for

face, hands and body.

• To shape the tungsten electrodes, use a hard, ne-

grained abrasive grinding wheel used solely for this

purpose.

• Grind the tungsten electrode tip in a conical form and a

length 1.5 to 2 times the electrode diameter (g. 3).

3.5.4 “Synergy” welding.

The purpose of “Synergy” is to give the operator a

quick guidance to TIG welding parameters setting. It is

therefore not compulsory, but only a suggestion.

“Synergic” relationships between current thickness and

electrode diameter have been developed using Ceriati

grey 2% electrodes (EN 26848 WC20), at an alternating

current frequency of 90 Hz.

The teasts were carried out with the waveform n°. 12

(square penetration - sinusoidal cleaning).

The logic:

The operator sets the type of material to be welded, the

welding position and thickness in relation to the welding

process; an electrode diameter is suggested based on

these choices, and if conrmed the machine prepares for

welding.

Turn Synergy on.

Brie (less than 1.5 s) press ke T4: LED L12 (Syn) lights

simultaneously with LED L13 (material). Display D1 shuts

off and Display D2 shows an abbreviation corresponding

to the material to be welded (see description LED L13).

Turn the knob M1 to choose.

Pressing the key T4 again conrms the choice of material

and causes the LED L14 to light; the display D2 then

shows the welding positions available (see description of

LED l14).

Turn the knob M1 to choose. Pressing key T4 again

conrms the position selected and causes LED L15

to light; the display D1 shows the set current, while

the display D2 shows the thickness in millimeters that

corresponds to the current (see description of LED 15).

A further pressing of key T4 conrms the choice of

thickness and causes LED L16 to light.

One or more electrode diameters are proposed based on

the set choice of material, position, thickness and current.

The recommended electrode will be proposed rst and

the numerical value of the diameter will always be steadily

lit, next to the letter A; if the amp setting selected for

welding falls within the current range of two diameters,

the second choice of electrode diameter will be proposed

only by turning knob M1. The second choice will also be

displayed steadily lit. If you turn the knob further, on the

display D2 the diameter above the second choice and

the diameter below the rst choice will be ashing.

iven that the electrode diameter mainl denes the start

current level (LED L34) and the minimum current (LED

L23), the operator may choose a combination that is not

recommended.

At this point the operator has two choices:

1. To exit snerg without conrming the choices made.

To do this, brie press ke T4, the LED L12 shuts off

and the panel displays the settings in effect before you

entered synergy.

2. Conrm snerg b pressing ke T4 for more than 1.5

seconds. At this point all synergy functions are set and,

if selected using the key T8, the display D2 shows the

message “AU” (automatic).

The LED L12 remains lit to conrm that the parameters

have been set.

hen the electrode is conrmed, the LED L16 shuts off

and the LED L12 lights.

To summarize, when ou conrm the electrode diameter

(by holding down the button T4 when the LED L16 is

selected) the start (LED L37), wave (LED L38), Hz (LED

L39), balance (LED L40) and current (LED L23) functions

are arranged according to the automatic logic described

previously.

hen the electrode is conrmed, the LED L16 shuts off

and the LED L12 lights.

3.6. SAVING (JOB)

With this function the user can save in the machine the

settings

chosen and call them up later on. The machine features 9

memory positions for user settings, called JOBs.

When the operator is working and using one of these 9

settings saved LED L18 (JOB) is on and display D1 brie

shows the wording P01... P09.

3.6.1 Saving of parameters.

While in main display page (LED L18 off) the operator can

change any welding parameter.

B brie (one or more times) pressing ke T5 the user can

select the memory position chosen in a range from P01 to

P09. Display D1 ashes, D2 shows: --- and all LEDs are

off to indicate that that memory position is empty. With

a longer pressing of key T5 (for over 1.5 s) the machine

saves the settings in the selected position, the display

stops ashing and the LEDs light to indicates the setting

saved.

From position P09 b brie pressing ke T5 the user

exits JOB mode (LED L18 off).

3.6.2 Creating a JOB.

Brie press ke T5 until nding a position P..... empt

(display D1 ashing and displa D2 showing ---). Going

from left to right use keys T7 and T8 and knob M1 all

welding parameters desired.

A long pressure of key T5 saves those parameters.

3.6.3 Deleting a JOB.

Brie press ke T5 until reaching the desired position P...

(display D1 is not ashing), turn knob M1 until the display

D2 shows the wording DEL and press key T5 for over 1.5 s.

Display D1 starts ashing to indicate the OB has been

deleted.

3.6.4 Modifying a JOB.

Brie press ke T5 until reaching the desired position

(display D1 is not ashing) and use kes T7 and T8 and

knob M1 to modif the parameters selected. hen rst

modifying a parameter LED L18 starts ashing to indicate

that present position setting has been modied.

At this point it is possible:

• to overwrite present position: press key T5 till LED L18

stops ashing.

• to save in another position: brie press ke T5 until

reaching the new position desired and press key T5 for

a long time for the new saving.

• to cancel modications: press ke T5 ten times until

returning to the preceding position. LED L18 is not

ashing.

4 REMOTE CONTROLS

The following remote controls may be connected to adjust

the welding current for this welding machine

Art.1256 TIG Welding torch only START button. (water

cooled).

Art.1258 TIG torch with START and UP/DOWN buttons

(water-cooled).

Art. 193 Pedal control (used in TIG welding).

Art 1192+Art 187 (used in MMA welding).

Art . 1180 Connector to connect torch and pedal control

at the same time. Art 193 may be used in any

TIG welding mode with this accessory.

Controls that include a potentiometer adjust the

welding current from initial (LED L23) to current set

by means of knob M1.

Controls with UP/DOWN logic control welding current

from the minimum to the maximum value.

5 ERROR CODES

DISPLAY ERROR DESCRIPTION

TRG

ashing

Release the torch trigger

Err 54 Short circuit on secondary circuit

Err 56 Anomalous condition while welding

Err 58

Error of alignment between the rmware

versions or error during the auto-

upgrade phase (repeat the upgrade

procedure)

Err 61 Low supply voltage

Err 62 High supply voltage

TH 0 Output diodes overtemperature

TH 1 IGBT overtemperature

H2O

ashing

(followed by

Err 75)

Cooling pump problem (pressure switch)

H2O nc

ashing

Cooling pump problem (not connected)

In the case of an error code different from those listed

please contact technical service

6 MAINTENANCE

All maintenance jobs must be performed by

professional personnel according to the IEC 26-29

(IEC 60974-4) standard.

6.1 MAINTENANCE - POWER SOURCE

In case of maintenance inside the appliance, make sure

the switch BE is in “O” position and that the power supply

cable is disconnected from the mains.

Periodically, also clean the inside of the appliance and

remove any metal dust using compressed air.

6.2 HOW TO PROCEED AFTER MAKING REPAIRS.

After making repairs, always ensure the wires are fully

insulated between the primary side and the secondary

side of the machine. Avoid the wires coming into contact

with moving parts or parts that heat up during operation.

Fit all the clamps back as on the original machine so as

to avoid any contact between the primary and secondary

side in case of accidental lead breakage or disconnection.

Also t the screws back on with the toothed washers as

on the original machine.

147

QUESTA PARTE È DESTINATA ESCLUSIVAMENTE AL PERSONALE QUALIFICATO.

THIS PART IS INTENDED SOLELY FOR QUALIFIED PERSONNEL.

DIESER TEIL IST AUSSCHLIEßLICH FÜR DAS FACHPERSONAL BESTIMMT.

CETTE PARTIE EST DESTINEE EXCLUSIVEMENT AU PERSONNEL QUALIFIE.

ESTA PARTE ESTÁ DESTINADA EXCLUSIVAMENTE AL PERSONAL CUALIFICADO.

ESTA PARTE È DEDICADA EXCLUSIVAMENTE AO PESSOAL QUALIFICADO.

TÄMÄ OSA ON TARKOITETTU AINOASTAAN AMMATTITAITOISELLE HENKILÖKUNNALLE.

DETTE AFSNIT HENVENDER SIG UDELUKKENDE TIL KVALIFICERET PERSONALE.

DIT DEEL IS UITSLUITEND BESTEMD VOOR BEVOEGD PERSONEEL.

DENNA DEL ÄR ENDAST AVSEDD FÖR KVALIFICERAD PERSONAL.

AUTOV TO TMHVMA PROORIVZETAI APOKLEISTIKAV GIA TO EIDIKEUMEVNO PROSWPIKO.V

148

ART. 369

149

ART. 370

150

ART. 371

151

CODIFICA COLORI

CABLAGGIO ELETTRICO

WIRING DIAGRAM

COLOUR CODE

L NROSA-NERO PINK-BLACK

M GRIGIO-VIOLA GREY-PURPLE

N BIANCO-VIOLA WHITE-PURPLE

O BIANCO-NERO WHITE-BLACK

P GRIGIO-BLU GREY-BLUE

Q BIANCO-ROSSO WHITE-RED

R GRIGIO-ROSSO GREY-RED

S BIANCO-BLU WHITE-BLUE

T NERO-BLU BLACK-BLUE

U GIALLO-VERDE YELLOW-GREEN

V AZZURRO BLUE

CODIFICA COLORI

CABLAGGIO ELETTRICO

WIRING DIAGRAM

COLOUR CODE

A NERO BLACK

B ROSSO RED

C GRIGIO GREY

D BIANCO WHITE

E VERDE GREEN

F VIOLA PURPLE

G GIALLO YELLOW

H BLU BLUE

K MARRONE BROWN

J ARANCIO ORANGE

I ROSA PINK

152

La richiesta di pezzi di ricambio deve indicare sempre:

numero di articolo, matricola e data di acquisto della

macchina, posizione e quantità del ricambio.

When ordering spare parts please always state the

machine item and serial number and its purchase data,

the spare part position and the quantity.

POS DESCRIZIONE DESCRIPTION

01 LATER ALE FISSO FIXED PANEL

02 COPERCHIO COVER

03 PIANO INTERMEDIO INSIDE BAFFLE

04 CIRCUITO DI MISURA MEASURE CIRCUIT

05 AUTOTRASFORMATORE AUTOTRANSFORMER

06 CIRCUITO ALIMENTAZIONE SUPPLY CIRCUIT

TRASFORMATORE DI PO-

TENZA TRIFASE

THREE PHASE POWER

TRANSFORMER

08 INTERRUTTORE SWITCH

09 PROTEZIONE PROTECTION

10 PANNELLO POSTERIORE REAR PANEL

11 CIRCUITO FILTRO RETE FILTER CIRCUIT

12 CORNICE FRAME

13 PANNELLO ALETTATO FINNED PANEL

14 PROTEZIONE PROTECTION

15 CAVO RETE POWER CORD

16 PRESSACAVO STRAIN RELIEF

17 RACCORDO FITTING

18 ELETTROVALVOLA SOLENOID VALVE

19 RACCORDO FITTING

20 CONNESSIONE CONNECTION

21 PRESA SOCKET

22 PORTAFUSIBILE FUSE HOLDER

23 MOTORE CON VENTOLA MOTOR WITH FAN

24 SUPPORTO MOTOVENTOLA MOTOR WITH FAN SUPPORT

25 ISOLAMENTO DISSIPATORE RADIATOR INSULATION

26 DISSIPATORE RADIATOR

27 SUPPORTO CENTRALE DX. RIGTH CENTRAL SUPPORT

28 CORNICE FRAME

29 ISOLAMENTO INSULATION

30 DIODO DIODE

31 KIT DIODO DIODE KIT

32 CAVALLOTTO JUMPER

33 CAVALLOTTO JUMPER

34 CAVALLOTTO JUMPER

35 TRASDUTTORE TRANSDUCER

36 CAVALLOTTO JUMPER

37 CIRCUITO TERMOSTATO THERMOSTAT CIRCUIT

38 I.G.B.T. I.G.B.T.

POS DESCRIZIONE DESCRIPTION

39 ISOLAMENTO INSULATION

40 KIT I.G.B.T. I.G.B.T KIT

41 SUPPORTO CAVALLOTTI JUMPERS SUPPORT

42 CIRCUITO DRIVER DRIVER CIRCUIT

43 ISOLAMENTO INSULATION

44 TRASFORM. DI POTENZA POWER TRANSFORMER

45 TRASFORMATORE HF HF TRANSFORMER

46 FONDO BOTTOM

47 PANNELLO ANTERIORE FRONT PANEL

48 CIRCUITO CONNETTORE CONNECTOR CIRCUIT

49 RACCORDO FITTING

50 RACCORDO FITTING

51 TAPPO CAP

52 PRESA GIFAS GIFAS SOCKET

53 PROTEZIONE PROTECTION

55 GOLFARA E YEBOLTS

56 CIRCUITO SERIALE SERIAL CIRCUIT

57 CIRCUITO PANNELLO PANEL CIRCUIT

58 CIRCUITO ALTA FREQUENZA HIGH-FREQ. CIRCUIT

59 PROTEZIONE PROTECTION

60 MANOPOLA KNOB

61 CIRCUITO FILTRO HF HF FILTER CIRCUIT

62 CIRCUITO DI CONTROLLO CONTROL CIRCUIT

63 GRUPPO I.G.B.T. IGBT UNIT

64 GRUPPO RESISTENZA RESISTANCE UNIT

65 CORNICE FRAME

66 SUPPORTO CENTRALE SX LEFT CENTRAL SUPPORT

67 DISSIPATORE RADIATOR

68 IMPEDENZA CHOKE

69 GOLFARA E Y EBOLTS

70 SUPPORTO MANICO HANDLE SUPPORT

71 MANICO HANDLE

72 PANNELLO PANEL

73 CORNICE FRAME

74 DISTANZIALE CORNICE FRAME SPACER

75 LATERALE SINISTRO LEFT SIDE PANEL

76 CONNESSIONE USB USB CONNECTION

77 CIRCUITO SENSORE RETE SENSOR CIRCUIT

78 PANNELLO CHIUSURA CLOSING PANEL

ART. 369.00 - 369.55

153

ART. 369.00 - 369.55

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Cebora EVO 260 T Instructions Manual

Marca: Cebora

Modello: EVO 260 T

Categoria: Sistema di saldatura

Tipo: Instructions Manual

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