Mettler Toledo IND231/236 Istruzioni per l'uso

Quick Guide

IND231/IND236

Weighing Terminal

English

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical,

including photocopying and recording, for any purpose without the express written permission of METTLER TOLEDO.

U.S. Government Restricted Rights: This documentation is furnished with Restricted Rights.

not be copied in whole or in part without the express written consent of METTLER TOLEDO.

METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice.

COPYRIGHT

METTLER TOLEDO

®

is a registered trademark of Mettler-Toledo, LLC. All other brand or product names are trademarks

or registered trademarks of their respective companies.

METTLER TOLEDO RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES WITHOUT

NOTICE.

FCC Notice

This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian

Department of Communications. Operation is subject to the following conditions: (1) this device may not cause

harmful interference, and (2) this device must accept any interference received, including interference that may cause

undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15

of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the

equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio

frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful

interference in which case the user will be required to correct the interference at his or her expense.

Declaration of Conformity is located on the documentation CD.

RoHS Compliance Statement.

 The majority of our products fall within categories 8 and 9. Those categories currently do not fall within the scope

of the Directive 2002/95/EG (RoHS) of January 27, 2003. If our products are intended for use in other products

which themselves fall within the scope of the RoHS Directive, compliance requirements have to be separately

negotiated contractually.

 Those products which fall within categories 1-7 and 10 will be in compliance with the EU RoHS Directive from no

later than July 1, 2006.

 If it is not possible for technical reasons to replace any non-RoHS-compliant substances in any of the above

products as required, we plan to inform our customers in a timely manner

Statement regarding harmful substances

We do not make direct use of harmful materials such as asbestos, radioactive substances or arsenic compounds.

However, we purchase components from third party suppliers, which may contain some of these substances in very

small quantities.

English

Warnings and Cautions

• READ this manual BEFORE operating or servicing this equipment and FOLLOW these

instructions carefully.

• SAVE this manual for future reference.

WARNING

FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT THE AC VERSION OF THE

IND231/IND236 TERMINAL TO PROPERLY GROUNDED OUTLET ONLY. DO NOT REMOVE THE

GROUND PRONG.

WARNING

ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THE TERMINAL. EXERCISE CARE WHEN

MAKING CHECKS, TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON.

FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM AND/OR

PROPERTY DAMAGE.

WARNING

THE IND231/IND236 IS NOT DESIGNED FOR USE IN AREAS CLASSIFIED AS HAZARDOUS

BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES. DO NOT INSTALL AN

IND231/IND236 INTO AN EXPLOSIVE ENVIRONMENT.

WARNING

WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM, THE

RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR

WITH THE CONSTRUCTION AND OPERATION OF ALL COMPONENTS IN THE SYSTEM AND THE

POTENTIAL HAZARDS INVOLVED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN

BODILY HARM AND/OR PROPERTY DAMAGE.

CAUTION

THE NiMH BATTERY USED IN THIS DEVICE MAY PRESENT A RISK OF FIRE OR CHEMICAL

BURN IF MISTREATED. DO NOT CRUSH, DISASSEMBLE, HEAT ABOVE 60°C OR INCINERATE.

REPLACE BATTERY WITH 30044650 ONLY. USE OF ANOTHER BATTERY MAY PRESENT A RISK

OF BURN, FIRE OR EXPLOSION.

CAUTION

USE CAUTION WHEN TESTING THE BATTERY. A LARGE AMOUNT OF CURRENT MAY BE

PRESENT IN THE BATTERY.

CAUTION

DISPOSE OF USED BATTERY PROMPTLY. KEEP AWAY FROM CHILDREN. DO NOT

DISASSEMBLE AND DO NOT DISPOSE OF IN FIRE.

Warnings and Cautions

CAUTION

BEFORE CONNECTING/DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR

INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER

AND WAIT AT LEAST THIRTY (30) SECONDS BEFORE ANY CONNECTIONS OR

DISCONNECTIONS ARE MADE. FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN

DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT AND/OR BODILY HARM.

NOTICE

DO NOT ATTEMPT TO CHARGE THE Ni-MH BATTERY IF THE BATTERY TEMPERATURE IS BELOW 0°C (32°F).

CHARGING IS NOT POSSIBLE AT OR BELOW THIS TEMPERATURE. DO NOT OPERATE THE BATTERY CHARGER

OUTSIDE ITS TEMPERATURE RANGE OF 0°C (32°F) TO 40°C (104°F).

NOTICE

TO AVOID DAMAGE TO THE PCB OR LOAD CELL, REMOVE POWER FROM THE IND231/IND236 TERMINAL AND

WAIT AT LEAST 30 SECONDS BEFORE CONNECTING OR DISCONNECTING ANY HARNESS.

NOTICE

OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES.

Disposal of Electrical and Electronic Equipment

In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment (WEEE) this device may not be disposed of in domestic waste. This also applies

to countries outside the EU, per their specific requirements.

Please dispose of this product in accordance with local regulations at the collecting point

specified for electrical and electronic equipment.

If you have any questions, please contact the responsible authority or the distributor from

which you purchased this device.

Should this device be passed on to other parties (for private or professional use), the

content of this regulation must also be related.

Thank you for your contribution to environmental protection.

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English

Contents

1 Operation .................................................................................... 1-1

1.1. Overview ...................................................................................... 1-1

1.2. Keypad Operation and Display Elements .......................................... 1-1

1.2.1. Keypad Operation ................................................................................................ 1-1

1.2.2. Display Elements ................................................................................................ 1-3

1.3. Configurable Function Keys ............................................................ 1-4

1.3.1. Configuring Function Keys .................................................................................... 1-5

1.3.2. Function keys assignment .................................................................................... 1-5

1.4. Basic Functionality ........................................................................ 1-6

1.4.1. Expand x 10 ....................................................................................................... 1-6

1.4.2. Unit Switching ..................................................................................................... 1-6

1.4.3. Date and Time .................................................................................................... 1-7

1.4.4. Backlight Adjustment ........................................................................................... 1-7

1.4.5. Zero ................................................................................................................... 1-7

1.4.6. Tare ................................................................................................................... 1-8

2 Configuration .............................................................................. 2-1

2.1. Accessing Setup Mode ................................................................... 2-1

2.1.1. Entering Setup Mode ............................................................................................ 2-1

2.1.2. Exiting Setup Mode .............................................................................................. 2-2

2.1.3. Setup Menu Navigation ........................................................................................ 2-2

3 Service and Maintenance ............................................................. 3-1

3.1. Cleaning and Maintenance ............................................................. 3-1

3.2. Service ........................................................................................ 3-1

3.3. Battery Operation .......................................................................... 3-2

3.3.1. Battery Use ......................................................................................................... 3-2

3.3.2. Battery Disposal .................................................................................................. 3-2

3.3.3. Battery Status Icon ............................................................................................... 3-3

3.3.4. Error Codes and Error Messages ........................................................................... 3-3

A Parameter Values ........................................................................ A-1

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Contents

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METTLER TOLEDO IND231/IND236 Quick Guide

1-1

English

1 Operation

1.1. Overview

This chapter provides information about the basic functionality of the IND231/IND236 terminal,

including display operation, keypad functions and configurable function keys.

Operation of the terminal varies depending on which functions are enabled, and on the

configuration of parameters in setup. Configuration is described in Chapter 3,

Configuration.

For further information about terminal operation, please refer to the enclosed Documentation

CD-ROM.

1.2. Keypad Operation and Display Elements

Refer to Figure 1-1 for an overview of the layout of the front panel of the IND231/ IND236.

1.2.1. Keypad Operation

The front panel keys shown in Figure 1-1 are used to operate and configure IND231/IND236.

Figure 1-1: Front panel

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Operation

1.2.1.1. Function Keys

Table 1-1 explains the function of each of the keys during normal operation. Further details about

keypad functions while in the setup menu are provided in Chapter 3,

Configuration

.

Table 1-1: Keypad Functions – Normal Operation

Keys Function Explanation

FUNCTION 1

Function varies depending on what is selected in the menu.

FUNCTION 2

Function varies depending on what is selected in the menu.

ZERO

Used to reset the displayed weight to Zero.

TARE

Captures current weight as a tare value, and sets terminal to Net

mode.

CLEAR

When in the net weight mode, press CLEAR to clear the current tare

value; the display will revert to the gross weight value. CLEAR

operates regardless of motion on the scale.

Note that once the tare value has been cleared, it cannot be recalled.

The complete tare process as described above must be performed.

Transfer /

Print / Enter

Key

• Send information to the RS232 interface

• Access to setup menu by long pressing the icon

• Used for printing application

• Press the ENTER key to accept the item or selection and move to

the next display.

The ZERO and TARE functions will not operate when there is motion on the scale. If one of these keys is

pressed while the scale is in motion, the command will be retained for the programmed number of

seconds while the terminal waits for no-motion. If a no-motion condition is not detected within the

timeout period, the request is cancelled and discarded.

1.2.1.2. Direction Keys

The direction keys in Table 1-2 are used for changing focus between on-screen items, for

confirming a selection.

Table 1-2: Direction Keys

Keys Function Explanation

LEFT

• Move the focus left

• Back to previous menu

RIGHT

• Move the focus right

• Access to the next submenu

UP

• Move the focus up

• Next option

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Keys Function Explanation

DOWN

• Move the focus down

• Previous option

1.2.1.3. Power (On/Off) Key

The power key in Table 1-3 is used for turning the scale on or off. The key needs to be pressed for

more than 2 second for powering off.

Table 1-3: Power Key

Keys Function Explanation

On/Off

• Turn on or off the terminal

• Exit the setup menu

• Cancel the edit setting under applications/menu

1.2.2. Display Elements

Figure 1-2 illustrates the appearance of alphabetical characters in the segmented display.

ABCDEFG HIJKLMN

OPQRST UVWXYZ

Figure 1-2: Segmented LCD Display of Alphabetic Characters

When in weighing mode, the display is used to indicate weight value and other types of information

related to it. Refer to Figure 1-3.

Figure 1-3: Elements of the Display

The symbols that may appear on the display can be divided into three parts:

• At the top of the display, a single system line displays terminal status.

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Operation

• Below the system line is the weight display.

• At the bottom of the basic basic weighing display is a block used for showing function

selection of keys “F1” and “F2”.

The symbols are described in Table 1-4.

Table 1-4: Main Display Symbols

Symbol Explanation

Average piece weight

Function keys:

F1 & F2

Accumulation weight

Expand display

Auto accumulation

weight

Unit switch

Over/Under

checkweighing

Check weigh

Center of zero

Recall

Range 1, Range 2

Counting

Averaged or x10

weight

Animal weighing

Minus value

Accumulation

Dynamic state

Date & Time

Dash and colon

Backlight adjust

B/G and net

Zero

Display counts

Tare

Unit

Key press indicator

Battery status

1.3. Configurable Function Keys

Functions typically performed by operators can be accessed using the two function keys. The

function key assignments are displayed at the bottom of the normal basic weighing display in

IND231/IND236 terminal (Figure 1-4).

Figure 1-4: Available Function Key Assignments

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Functions include access to expanding the displayed weight resolution by 10, Unit switching,

Checkweighing, Recall, Counting, Animal weighing, Accumulation, Date & Time, Zero & Tare and

Backlight, adjustment. The procedure for assigning functions to the keys is described below.

1.3.1. Configuring Function Keys

To access the function key assignment interface, press and hold the

or key when in basic

weighing mode. The normal weight display will change to show an array of function icons, as seen

in Figure 1-5. The currently selected function is indicated by a small arrow and a line linking it to

the F1 or F2 symbol. Use the LEFT and RIGHT direction keys ( and ) to position the arrow

next to the desired function. Figure 1-5 shows the X10 function assigned to F1 (left) and the Switch

Units function assigned to F2 (right).

Figure 1-5: Function Keys Assignment Interface

Once the desired assignment is indicated, press the PRINT key

to confirm the selection and

return to normal weighing mode.

1.3.2. Function keys assignment

Options for the assignment of the FUNCTION keys are described in Table 1-5.

Table 1-5: Function assignment

Keys Function

Expand display

Unit switch

Checkweighing

Checkweighing Target Recall

Counting

Animal weighing

Accumulation

Date & Time

Zero

Tare

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Operation

Keys Function

Backlight adjustment

1.4. Basic Functionality

This section provides information the basical functionality of IND231/IND236. The following

functions are addressed in this section:

• Expand x10

• Unit Switch

• Date & Time

• Brightness adjustment

• Zero

• Tare

•

Print

1.4.1. Expand x 10

This icon toggles the weight display between standard and expanded mode. It is used to increase

the selected weight display resolution by one additional digit.

For example, an extra digit of resolution is added to the main weight display, which then changes

from

2.264

to

2.2645

, as shown in Figure 1-6; a star symbol

appears at the left of the weight

display to indicate that the weight value is expanded.

Standard

Expanded

Figure 1-6: Standard and Expanded Weighing Modes

To exit expanded mode, either:

• Wait five seconds; the terminal will automatically return to normal resolution.

Or

• Press the x10 function key again

Printing is disabled when the weight is expanded.

1.4.2. Unit Switching

In order to support locations and applications that require multiple measurement units, the

IND231/IND236 supports unit switching. This is illustrated in Figure 1-7

, which shows the display

switching from

Kg

to

g

. The SWITCH UNITS function enables switching between primary units (the

main unit of measure) and alternate units.

Primary unit is set in the submenu F1.2.1. The second unit is set in the submenu F1.6. More

information, please refer to Chapter 3,

Configuration

.

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Figure 1-7: Unit Switching: Kilograms to Grams

When the SWITCH UNITS function is assigned to a function key and that key is pressed, the display

changes from the primary unit to the second unit. Pressing the function key again returns the

display to the primary unit. Each subsequent key press switches between display units.

When units are switched, the units indicator changes to show the selected unit, and the display

value is converted. The display division changes to an equivalent weight value in the switched unit

(for example, from 0.02 lb to 0.01 kg) and the decimal location switches to indicate the

conversion.

When switching units, the capacity of the converted units is dictated by the original number of

divisions established in the capacity and increments area of setup. In some situations, this may

reduce the capacity of the terminal when converting to second unit. If switching would result in a

value that is not supported by IND231/IND236, the unit switch will not occur.

1.4.3. Date and Time

The Date & Time function key is only used to display date or time. Configure the Date & Time in

setup at

F3 - Terminal > F3.3 - Date &Time

. When the function key is first pressed, the time will be

shown. A second press displays the date. The third press returns the display to weighing mode. To

return directly to weighing mode at any time, press the CLEAR

.

1.4.4. Backlight Adjustment

The Backlight Adjustment function key is used to set the brightness of the backlight. There are three

options:

off

,

low

and

high

. Each press of the key moves the backlight to the next setting.

1.4.5. Zero

When a function key is set to ZERO, it has the same effect as the dedicated zero key

.

The Zero function is used to set or reset the initial zero reference point of the terminal. There are

three types of zero setting modes:

• Automatic Zero Maintenance

• Power Up Zero

• Pushbutton Zero

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Operation

When the scale platform or weighbridge is empty, the terminal should indicate zero. The gross zero

reference is recorded during calibration. If pushbutton zero is enabled in configuration and the

weight is within the zero range, pressing ZERO will capture a new gross zero reference point.

1.4.5.1. Automatic Zero Maintenance

Automatic Zero Maintenance (AZM) enables the IND231/IND236 to reset to the center of zero in

order to compensate for conditions such as terminal or load cell drift or debris on a scale platform.

The AZM operating range is selectable from 0.5, 1, 3 or 10 divisions. Within the configured range,

when the terminal is in a no motion condition, AZM makes small adjustments to the current zero

reading to drive the weight reading toward the true center-of-zero. The feature does not function

when the weight is outside the configured AZM range.

1.4.5.2. Power up Zero

Power up Zero enables the IND231/IND236 terminal to capture a new zero reference point after

power is applied. If there is a motion during power-up zero capture function, the terminal will

continue to check for a no-motion condition until zero is captured.

Power up zero can be disabled or enabled, and a range above and below calibrated zero can be

configured. The range is selectable from +/-2%, +/-10% or +/-20% of capacity and can include a

positive range and also a range below calibrated zero.

1.4.5.3. Pushbutton Zero

The pushbutton (semi-automatic) zero function can be activated by pressing the ZERO key

, by

programming a discrete input, or by issuing a serial command.

Any type of semi-automatic zero can be set to

+/-2%

,

+/- 10%

or

+/- 20%

, relative to the

calibrated zero point.

The semi-automatic Zero command can be initiated via a discrete input, or an ASCII ‘Z’ command

sent serially (in CPTZ and SICS interface modes).

1.4.6. Tare

When a function key is set to Tare, it has the same effect as the tare key .

Tare is the weight of an empty container. A tare value is subtracted from the gross weight

measurement, providing the computation of the net weight (material without the container). The tare

function can also be used to track the net amount of material being added to or removed from a

vessel or container. In this second case, the weight of the material in the container is included with

the tare weight of the container and the display then reflects the net result of any additions to or

subtractions from the vessel.

Tare operations in the IND231/IND236 include:

• Automatic Tare • Clearing Tare

• Tare Interlock • Keyboard Tare

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1.4.6.1. Automatic Tare

The IND231 can be configured so that tare is taken automatically (auto tare) after the weight on the

scale exceeds a programmed tare threshold weight. Auto tare can be configured in setup as

enabled or disabled. When auto tare is enabled, the display changes to a zero net weight indication

after the weight exceeds the threshold value. Auto tare operations involve:

Auto tare

threshold Weight

When weight on the scale platform exceeds the tare threshold value,

the terminal automatically tares.

Auto tare reset

Threshold Weight

The reset threshold weight must be less than the tare threshold weight.

When the weight on the scale platform falls below the reset threshold

value, such as when a load has been removed, the terminal

automatically resets the auto tare trigger.

1.4.6.2. Clearing Tare

Tare values can be cleared manually or automatically.

1.4.6.2.1. Manual Clear

Manually clear tare values by pressing the CLEAR key

on the keypad when the

IND231/IND236 is in the net mode and has completed the weighing operation. Motion on the scale

will not impact a manual clear.

If configured in setup, pressing the ZERO scale function key will first clear the tare, then issue a

zero command.

1.4.6.2.2. Auto Clear Tare

The IND231/IND236 can be configured to clear tare automatically when the weight returns to zero

point. Once the tare is cleared, the display returns to the gross weighing mode.

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2 Configuration

For further information about terminal configuration, please refer to the enclosed Documentation

CD-ROM.

2.1. Accessing Setup Mode

2.1.1. Entering Setup Mode

The configuration of the IND231/IND236 terminal is accessed by pressing and holding the MENU

key

.

A login screen (Figure 2-1) displays and the user must enter the correct password in order to

advance into setup.

Figure 2-1: Login Screen

Access to items in setup is controlled by a password.

Error! Reference source not found.

shows

which parts of the setup tree are accessible to a user logged in using the Supervisor password.

Table 2-1: Passwords and Access Levels

Password F1.1.2 = Approved F1.1.2 = None

Supervisor

F1.6 (second unit), F2, F3, F4; F5.2 (statistics); F5.8 (print

configuration)

To enter a password:

1. When the login screen displays, use the scale function keys to enter the password (Error!

Reference source not found.).

2. Press the key. If the password is correct, the terminal will enter setup mode, and the setup

menu will be displayed. If the password is not valid, the display returns to the weighing mode.

If the terminal is configured as legal for trade, the user can only access setup by pressing

the setup-switch (a hardware switch on main-board, indicated in Figure 2-2). The terminal

will then display the F1 (Scale) menu label and scale parameters can be modified.

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Configuration

Figure 2-2: Setup Switch Location on Terminal Main Board

2.1.2. Exiting Setup Mode

To exit the setup mode and return to the weighing mode:

1. Press the

key, or left when in the root of the menu tree (F1, F2, etc. displayed). A

message will appear asking whether to Abort or Save changes Figure 2-3.

Figure 2-3: Prompts When Exiting Setup

2. Use (down) and (up) to switch between

Save

and

Abort

.

•

Save

: Save the setup parameters.

•

Abort

: Do not save the setup parameters.

3. Once the selection has been made, there are two options:

or

Confirm choice of Save or Abort, and exit to main screen.

Remain in the setup menu, at

F1

.

2.1.3. Setup Menu Navigation

2.1.3.1. Key Functions

After entering setup, the F1, F2, Zero and Tare keys become navigation keys, and are used to move

around in the menu structure and to adjust settings once a parameter settings screen has been

reached.

Menu Structure

Settings Screen

Left

Back to next higher menu

screen

Return to menu structure

or

, if a numerical entry screen,

Move focus left

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