sauter SAUTER HMO Manuale utente

Marca: sauter

Modello: SAUTER HMO

Tipo: Manuale utente

Sauter GmbH

Ziegelei 1

D-72336 Balingen

E-Mail: info@sauter.eu

Tel.: +49-[0]7433- 9933-199

Fax: +49-[0]7433-9933-149

Internet: www.sauter.eu

Instruction Manual

Mobile digital Leeb Impact

Hardness Tester

SAUTER HMO

Version 1.2

07/2015

HMO-BA-e-1512

PROFESSIONAL MEASURING

2 HMO-BA-e-1512

SAUTER HMO

Version 1.2 07/2015

Instruction Manual

Mobile digital Leeb Impact Hardness Tester

Thank you for buying a digital SAUTER Leeb impact hardness tester. We hope you

are pleased with your high quality instrument and with its big functional range. If you

have any queries, wishes or helpful suggestions, do not hesitate to call our service

number.

Summarize:

1 Overview ......................................................................................................... 4

1.1 Application range of measurement principle ........................................................................ 4

1.2 Hardness value „L“ .................................................................................................................. 4

1.3 Main features ............................................................................................................................ 5

1.4 Application range ..................................................................................................................... 5

1.5 Technical Information .............................................................................................................. 5

1.5.1 Display unit ................................................................................................................................. 5

1.5.2 Impact devices ............................................................................................................................ 6

1.6 Display unit overview ............................................................................................................... 9

2 Checking supplied accessories.................................................................... 9

3 Quick start guide.......................................................................................... 10

3.1 Necessary connection ........................................................................................................... 10

3.2 Charge battery ........................................................................................................................ 10

3.3 Calibration information .......................................................................................................... 10

4 Operation instruction .................................................................................. 10

4.1 Display ..................................................................................................................................... 10

4.1.1 Keyboard description ................................................................................................................ 10

4.1.2 Measurement mode .................................................................................................................. 11

4.1.3 Adjusting the LCD contrast manually ....................................................................................... 11

4.1.4 Selecting the Type of Impact Device ........................................................................................ 12

4.2 Using the Menu ....................................................................................................................... 12

4.2.1 „Testing“ Setup ......................................................................................................................... 13

4.2.2 Printing Setup ........................................................................................................................... 16

4.2.3 Memory Management............................................................................................................... 18

4.2.4 System Setting ......................................................................................................................... 20

4.2.5 Calibration ................................................................................................................................ 22

4.2.6 Information ................................................................................................................................ 25

4.3 Charging .................................................................................................................................. 25

4.4 Backlight ................................................................................................................................. 26

4.5 Reset ........................................................................................................................................ 26

4.6 Automatic Shutdown .............................................................................................................. 26

5 Data Printing ................................................................................................ 26

5.1 Printer link ............................................................................................................................... 27

5.2 Infrared Printing ...................................................................................................................... 27

5.3 Test report format ................................................................................................................... 27

5.4 Test report printing ................................................................................................................ 28

5.4.1 Automatic Printing .................................................................................................................... 28

5.4.2 Manual Printing ......................................................................................................................... 28

5.4.3 Assemble Printing ..................................................................................................................... 28

5.4.4 Other Printing ways .................................................................................................................. 28

HMO-BA-e-1512 3

6 Hardness Test .............................................................................................. 29

6.1 Test preparation ..................................................................................................................... 29

7 Troubles and solutions ............................................................................... 30

8 Maintenance and Service ............................................................................ 30

8.1 Impact device maintenance ................................................................................................... 30

8.2 Storage of the report .............................................................................................................. 30

8.3 Normal Maintenance procedure ............................................................................................ 31

8.4 Service ..................................................................................................................................... 31

9 Declaration of Conformity ........................................................................... 34

4 HMO-BA-e-1512

Caution

Please carefully read this first:

1. Only the special battery and provided power adapter may be used for the

hardness tester. Otherwise it may cause damages to the product i.e. battery leakage,

even fire or explosions.

2. Any components of the hardness tester may not be submerged into water or

exposed to rain which could cause a battery explosion and the instrument might be

damaged.

3. To avoid electrical shocks, the housing may not be opened.

4. If the instrument isn’t used for a longer period, it has to be stored in cool and dry

surroundings after fully charging it once a year. This serves to maintain the battery

functions.

1 Overview

1.1 Application range of measurement principle

Physically seen, HMO tester is a really simple dynamic hardness tester. An impact

sensor with a hard metal tip is pressed with spring force against the surface of the

test object. The surface might be slightly damaged, if the impact module strikes onto

the surface, resulting a lack of kinetic energy. This lack of energy is calculated by the

velocity measurements, in the way, when the impact sensor is located in a special

distance to the surface, during the impact and releasing phase of the test. The fix

magnet in the impact body produces an induction tension in the wire bobbin of the

impact body.

The tension of the signal comports itself proportionally to the velocity of the impact

body. The signal processing of the electronics guarantees that the hardness value

can be read on the display and memorized in the instrument.

Harder materials are producing a higher impact velocity than softer ones.

This hardness tester allows a direct hardness measurement within many material

groups (e.g. steel aluminium) and this can be valued as a final test result in Leeb

hardness without conversion. Nevertheless you can convert into other hardness

scales with this tester. These conversions into other hardness scales (HRC, HRB,

HB, HV, HSD etc.) are programmed in the hardness tester and can be displayed

directly. But this might only serve as a reference, it is not really exact. All data are

memorized in the initial Leeb scale, just to be free of any measurement errors.

1.2 Hardness value „L“

This term was introduced 1978 into measuring technology by Dr. Dietmar Leeb. It

contains the quotient for the impact body’s rebound and impact velocity, multiplied by

1000. Harder materials produce higher rebound velocity than less harder ones. With

reference to a particular material group (i.e. steel, aluminium etc.), the L value

HMO-BA-e-1512 5

represents a direct hardness measurement and is used as such. Comparison curves

with other standard statistic hardness values have been established (Brinell, Vickers,

Rockwell C, B) for the most prevalent materials, enabling the

L values to be converted into the relevant values by these procedures. With this

hardness tester, such hardness values can directly be displayed in the hardness

scales HRC, HRB, HB, HV, HSD and tensile strength (MPa).

1.3 Main features

- Highly accurate, ± 6 HL

- Automatic correction for impact direction

- Large, easy to read display with backlight

- English, German, French, Italian, Spanish, Russian, Chinese simplified,

Chinese traditional

- User profiles for fast change of all settings

- Operation with Touch Screen

- Large memory with on- screen review of data

- Conversion to all common hardness scales HRC, HRB, HB, HV, HSD

and tensile strength (MPa)

- Rechargeable Li- ion batteries

- Conforms to the standards DIN 51056 and ASTM A 956-02.

1.4 Application range

- Appropriate for all metals

- Ideal for production level testing

- Best suited for on- site testing of heavy, big or already installed parts

- Handy for difficult to access or confined test locations

- Automatic compensation for impact direction

- Excellent for material selection and acceptance tests

- Easy to handle and accurate on curved test surfaces (R> 10mm)

- Metal production & processing

- Automotive & transportation

- Aerospace & shipyard

- Testing services & laboratories

1.5 Technical Information

1.5.1 Display unit

• HL Display Range: 0 ~ 1000 HL

• Accuracy: ± 6 HL

• Display of the main body: large LCD with adjustable contrast, backlight, Touch

Screen

• Unit Material: shock resistant ABS plastic

6 HMO-BA-e-1512

• Internal Data Storage : ~ 800 measured values

• Resolution: 1 HL; 1 HV; 1 HB; 0,1 HRC; 0,1HRB; 1 HSD; 1 MPa

• Battery type: rechargeable Li- Ion

• Operating temperature: 0°C up to + 50°C (32°F up to 122°F)

• Storage Temperature: -10°C up to + 60°C (14°F up to 140°F)

• Humidity: 90 % max.

• Dimension: 135 x 83 x 24mm (5.3 x 3.2 x 0.9 Inches)

• Weight: 228 g

1.5.2 Impact devices

The HMO is fitted with the universal impact device D. Special impact devices are

available for usage in extremely confined spaces with special components of

geometry or surface finish. These additional types significantly extend the

possibilities of application from HMO. Each special impact device is compatible with

unit D indicating device and is supplied as accessory.

1.5.2.1 Impact device type D

Application: For the majority of your hardness testing assignments.

Impact weight: 75 g

Impact energy: 11 Nmm

Mass of the impact body: 5.5 g

Test tip diameter: 3 mm

Test tip material: tungsten carbide

Test tip hardness: ≥ 1600 HV

1.5.2.2 Impact device type DC

Application: Used in very confined spaces, e.g. in holes, cylinders or for internal

measurements on assembled machines.

Weight: 50 g

HMO-BA-e-1512 7

1.5.2.3 Impact device type DL

Application: For measurements in extremely confined spaces or at the base of

grooves.

Weight: 100 g

1.5.2.4 Impact device type C

Application: Surface of hardened components, coatings, thin walled or impact

sensitive components (only small measuring indentation).

Weight: 75 g

1.5.2.5 Impact device type D+15

Application: Particularly slim front section and with measuring coil moved back.

Suitable for hardness measurements in grooves and on deepened surfaces.

Weight: 80 g

8 HMO-BA-e-1512

Type D+15

1.5.2.6 Impact device type G

Anwendung: Geeignet für Härtemessungen an schweren Gussteilen sowie soliden

Schmiedeteilen.

Gewicht: 250 g

Type G

1.5.2.7 Support rings

HMO-BA-e-1512 9

On curved surfaces having a radius less than 30 mm, effective positioning on the test

object is facilitated by the use of support rings (set of 12 pcs.). The appropriate

support ring has to be screwed onto the front of the impact device. The set includes

cylindrical, hollow-cylindrical, spherical or hollow-spherical surfaces with a radius of

11 mm. Special support rings can be manufactured for geometrically complex

surfaces.

1.5.2.8 Application criteria

The support rings are valid for impact devices D, DC, DL, C, D+15, G. As standard

practice for hardness measurements, the measuring location surface should be

bright and smoothly. It does not have to be polished. Any damage to the test piece

surface will be minimal by testing with the HMO. At least, 2 or 3 test impacts should

be performed at each measuring location and then, in all cases, the average should

determine for the individual readings. A surface of 10 x 10 mm is sufficient for

measurement purposes. The device can also be used without special preparation

using the impact device D. Slim work pieces and those weighing between 2 and 5 kg

must be placed on a solid base plate for testing in the way that the force of the

impact neither shifts them nor causes them no flex, as otherwise the readings could

be falsified. Compact miniature parts with plane measuring surfaces can also be

tested, but they have to be “coupled” for the purpose with a rigid base. “Coupling” is

arranged by lightly coating the test object with coupling gel and sticking it firmly to a

base plate of adequate weight.

1.6 Display unit overview

Right side front side back side

1. Sensor jack

2. LCD Display

3. Printer and charger jack

4. Reset hole

5. IrDA window

2 Checking supplied accessories

It should be checked that the following accessories are supplied with your instrument

(Fig. 2.1):

10 HMO-BA-e-1512

3 Quick start guide

3.1 Necessary connection

The signal cable is used to connect the impact sensor and the display unit.

Picture 3-1

3.2 Charge battery

The battery (inside the display unit) has to be charged before first use of the Impact

Hardness Tester.

3.3 Calibration information

The test block has been calibrated in accordance with the dynamic hardness value L.

The HMO Impact Hardness Tester has to be calibrated by the test block before the

first use (see item 4.2.5.1).

4 Operation instruction

4.1 Display

4.1.1 Keyboard description

The Power on/off button has to be pressed to turn on the instrument. In any case,

this button can be pressed again for one second to turn it off.

Note: During the instrument is charging, to monitor the charging state, the

instrument cannot be turned off by pressing this button!

HMO-BA-e-1512 11

4.1.2 Measurement mode

1. Impact unit type

2. Material group

3. Battery remaining indicator

4. Hardness value L

5. Impact direction

6. Conversion value

Note: When “---“ appears at this position, it is indicated that conversion is out

of range.

When there is no message at this position, this indicates that the “Scale” is

being set and that there is no conversion in this time.

7. Statistic values

8. Statistic times value: The impact times in a statistic data

group

9. Impact times counter

10. Time and date

11. Print current value

12. Adjustment of the contrast of LCD

13. Backlight on/off: it has to be clicked and the backlight will turn on if it is turned off;

if it is turned on, it has to be clicked to turn it off.

4.1.3 Adjusting the LCD contrast manually

Due to the use of different ambient temperatures and light conditions, it is necessary

to adjust the contrast of the LCD for a better observing and reading of data.

If “A” area is clicked, the dialog box which adjusts the contrast of the LCD, can be

opened (see picture 4-2).

Then it has to be clicked directly to “Contrast Adjustment” and the contrast can be

adjusted on the touch screen.

12 HMO-BA-e-1512

After this is achieved, “A” area has to be clicked to confirm the contrast and to close

this dialog box.

If there is no operation within 3 seconds during the dialog box is opened, it will close

automatically. After adjusting the contrast, it will be stored to its original state as long

as “A” area isn’t clicked again for the next current operation.

Fig. 4-2

4.1.4 Selecting the Type of Impact Device

It has to be clicked on the icon “D” in the upper left corner of Fig. 4-1 to change the

type of impact unit. D Type impact unit, G Type impact unit. If other types are

needed, please contact us.

Note: 1. Make sure that the correct type of impact device has been chosen,

otherwise the test value will be incorrect.

2. This operation is only valid in the main interface.

4.2 Using the Menu

HMO Impact Hardness Tester selects the Multistage Menu Mode, as shown in

picture 4-3. In Measuring Mode, MENU has to be clicked on the screen to display the

menu:

Fig. 4-3

Fig. 4-4 From Measurement mode into Menu mode

HMO-BA-e-1512 13

Picture 4-4 contains six options:

Testing Setup, Printing Setup, Memory Management, System Setting, Calibration

and Information.

4.2.1 „Testing“ Setup

Fig.4-5

Testing Setup item has to be clicked in Menu Mode to display the Testing Setup

Menu. This Menu contains five selectable items:

Material Group, Impact Direction, Conversion, Limit Values and Statistics.

4.2.1.1 Material group

Fig. 4-6

Fig. 4-7

In Measuring Mode, the touch pen has to be used to click the “Material Group” to

select the desired material.

When the type of impact unit is set to D and “Scale” is set to hardness scale (see

picture 4-6) and it is clicked on “Material Group” continuously, the material changes

according to following sequence:

Steel & Cast Steel→ Alloy Tool Steel→ Stainless Steel→

Grey Cast Iron→ Ductile Iron→ Cast Alloys→ Brass

→Bronze→ Copper→ Forging Steel→ Steel & Cast Steel..

14 HMO-BA-e-1512

When the type of impact unit is set to D and “Scale” is set to MPa (tensile strength),

(see picture 4-7) and if it is clicked on “Material Group”

Low Carbon Steel→ Hi Carbon Steel→ Chrome Steel→

Cr-V Steel→ Cr-Ni Steel→ Cr- Mo Steel→Cr-Ni-Mo Steel→ Cr-Mn-Mo Steel→ Cr-

Mn-Si Steel→ Hi Strength Steel→ Stainless Steel→ Low Carbon Steel…

When the type of impact unit is set to G and if it is clicked on “Material Group”

continuously, the material changes according to following sequence:

Note: When the type of impact unit is set to G, the Scale can only be set to HV

or HRB.

It has to be clicked onto the desired material with the touch pen to select the material.

With or it has to be scrolled up and down. To get to the upper menu, it has to

be clicked “Back”.

Note: 1. It is necessary to select the material classification. If the type of

material isn’t known, the handbook will provide assistance.

2. If the material group has been changed, the impact times counter will be set

to “0”.

4.2.1.2 Impact direction

In measurement mode, the touch pen is used to click to “Impact direction” logo to set

the desired impact direction. If it is clicked continuously on that logo, the impact

direction changes according to following sequence:

The desired position has to be chosen and clicked.

Picture 4-8

4.2.1.3 Scale

In measurement mode, the touch pen has to used to click on “Scale” logo to select

the desired hardness scale or tensile strength. With the selected D Type impact unit,

“Scale” has to be clicked continuously and the scale changes according to following

sequence:

Picture 4-9

HMO-BA-e-1512 15

With the selection of the G Type impact unit, “Scale” has to be clicked continuously

and the scale changes according to following sequence:

In Scale Menu, the desired hardness scale or tensile strength has to be clicked to

select the hardness scale or tensile strength.

In picture 4.9, the impact unit is set to D.

In picture 4.10 (see below), the impact unit is set to G.

Picture 4-10

Note: 1. Since there are differences between the different hardness scale’s

valid range, some HL test value cannot be converted. In this case, the “---“ will

be shown at the place where the conversion value normally is displayed.

2. If the scale is set from hardness scale to tensile strength or the other way

round, the material group has to be reset.

3. The conversion value only supplies the general reference, which results in

some offset. Generally, comparative tests are necessary to achieve precise

conversion.

4.2.1.4 Limit values

When the measured value “L” is out of the limit value range, the display unit will

alarm and send out a prompt.

In Testing Setup Menu, Limit Values item has to be clicked to display the Limit

Values Setup Menu. The Limit Values have to be set by a click on the screen control

panel.

OK has to be clicked to confirm the Limit Values Setup.

Click back to cancel the Limit Values Setup.

Click to select a desired bit.

Fig. 4-11

16 HMO-BA-e-1512

4.2.1.5 Statistics

HMO Impact Hardness Tester has got an automatic statistic function. If the impact

times are up to the Statistic Times Value, value ( the mean value of the measured

hardness value L) and „S“ value (the difference of the max. value and the min. value)

are automatically formed and displayed on the screen. In Measurement Mode,

“Statistic “ item has to be clicked with the touch pen to display the Statistic Times

Value setup menu; or in Testing Setup Menu, “Statistic “ item has to be clicked to

display the Statistic Times Value setup menu (see picture 4-12).

The Statistic Times Value has to be set by a click on the screen and then OK has to

be clicked.

Click OK again to confirm the Statistic Times Value entry.

Click BACK to cancel the procedure.

Click to increase or decrease the Statistic Times Value.

Fig. 4-12

Note: 1. The Statistic Times Value range is 1~99. If this value is set to 1, the

system has got no Statistic process.

2. When this value has been reset, the impact times’ counter will start counting

from “0”.

4.2.2 Printing Setup

With the Micro-printer (optional available) it is possible to print out the measured

values in many formats. In Menu Mode, Printing Setup has to be clicked to display

the Printing Setup Menu (see picture 4-13). There are three options in this menu:

Items, Print Memory and Print All.

4.2.2.1 Items

A complete test result report should include: measured values, conversion values,

date, time, impact direction, statistic value, material etc. The printing items can be

chosen in this menu. There are five options in this menu:

Date, Time, Direction, Mean Value and Material (see 4-13)

In Items Menu, the desired item has to be clicked to display its Function Switch.

“ON” or “OFF” has to be clicked to confirm the choice.

“BACK” or “X” has to be clicked to return to the upper menu.

HMO-BA-e-1512 17

Fig.4-13

4.2.2.2 Print Memory

The measured values and related items can be printed by means of this menu. In

Printing Setup Menu, Print Memory item has to be clicked with the touch pen to

display the Serial No. Range menu (see picture 4-14).

The printing range has to be set by a click on the screen control panel (click to

select a desired bit). Then OK has to be clicked to display the Confirm Menu.

Click “YES” to confirm printing or “NO” to cancel printing.

“BACK” or “X” has to be clicked to return to the upper menu.

Fig. 4-14

4.2.2.3Print all

With this menu, all the measured data in memory can be printed by the following

steps:

In Printing Setup Menu, the touch pen has to be clicked on Print All item to display

the Confirm Menu, see picture 4-15 below.

Fig. 4-15

The touch pen is used to click “YES” to confirm printing or with “NO” printing will be

cancelled. With “BACK” or “X” printing is cancelled and it is returned back to the

upper menu.

Note: HMP Impact Hardness tester can save about 800 data in memory. It will

take a very long time to print out all data in memory.

18 HMO-BA-e-1512

4.2.3 Memory Management

In this menu, it is possible to browse and delete the memory data, simultaneously the

memory data can also be printed out.

In Menu Mode, Memory Management item has to be clicked to display Memory

Management Menu (see 4-16).

There are five options in this menu:

Browse A to Z, Browse Z to A, Browse Selected, Delete Selected and Delete All.

Fig. 4-16

4.2.3.1 The Format of Memory data

The data group, such as test result, conversion result, sample material and impact

direction, are automatically saved in memory after each measurement. The format of

memory data is shown in picture 4-17:

4.2.3.2 Data Browser mode

This tester includes three browser modes: Browse A to Z, Browse Z to A and Browse

Selected.

It has to be clicked directly onto Memory Management Menu to display the relevant

Data Browse Menu. If “Browse A to Z” item is selected, the menu is shown in picture

4-16.

In this menu it has to be clicked to page up, to page down, to delete a

selected group of data. It has to be clicked to print a selected group of data.

By clicking OK the test time of a selected group of data will be demonstrated. If

“Browse Z to A” item has been selected, the menu is shown in picture 4-18.

HMO-BA-e-1512 19

Fig. 4-18

It has to be clicked to page up and to page down, to delete a selected group

of data. It has to be clicked to print a selected group of data. By clicking OK the

test time of a selected group of data will be demonstrated.

If Browse Selected item is desired, the serial No. range of the group of data stored in

memory can be selected. This menu is shown in picture 4-19. In this menu, the input

method is the same as in Print Memory, please refer to 4.2.2.2. If the serial No. input

is finished, OK has to be clicked to browse the selected group of data (see 4-20).

It has to be clicked to page up and to page down, to delete a selected group

of data. It has to be clicked

to print a selected group of data. By clicking OK the test time of a selected

group of data will be demonstrated.

Fig. 4-19 Fig. 4-20

4.2.3.3 Delete Memory Data

There are three ways to delete memory data:

1. Delete Memory Data in Data Browser Menu,

please refer to 4.2.3.2.

2. Delete Selected: In Memory Management menu, Delete Selected item has to be

clicked to display the Serial No. Range menu (see 4-21).In Serial No. Range menu,

the desired range to delete has to be input. Then OK has to be clicked on the screen

to display the Confirm Menu. The touch pen is used to click “YES” or OK to confirm

deletion or “NO” to cancel deletion. With “BACK” or “X” deletion is cancelled and

returned back to the upper menu.

Fig. 4-21

20 HMO-BA-e-1512

Note: If the input range is out the Serial No. range, the actual data group will be

deleted in the input range and in memory data sequence the number will be

arranged.

Fig. 4-22

3. Delete All: This operation will delete all data in memory.

To do this, in Memory Management it has to be clicked onto Delete All item to display

the Confirm Menu

(see 4-21). Click “YES” or OK to confirm deletion.

Click “NO” to cancel deletion.

With “BACK” or “X” deletion is cancelled and returned back to the upper menu.

4.2.4 System Setting

System setting contains some system function switches. Various switching functions

can be setup according to the users’ requirements, such as the adjustment of system

calendar and clock.

In Menu Mode, System Setting item has to be clicked on the screen to display

System Setting Menu. There it can be set for the corresponding switches to turn into

the windows of system setting calendar and clock.

By clicking “BACK”, it will be returned to the upper menu.

4.2.4.1 System function switch

Four functions can be setup on the System Setting Menu: Auto Print, Gross Error,

Key Sound (Alarm), Language, Date/Time, Light Time.

Fig. 4-23

The function-setting window can be opened by pressing the button to choose relative

operation options. This item has to be clicked to conduct function-setting (see 4-23).

It can be chosen to turn this function on or not. It has to be clicked directly ON or

OFF to confirm the amendment.

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