Garbin TZ OPTIC FIBER 400 Use and Maintenance Manual

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

1

TZ OPTIC FIBER 400 INNOMINABILE

USE AND MAINTENANCE MANUAL

THE REMOTE CONTROLLED

TRACKED TRENCHER

UNIPERSONALE

«TZ OPTIC FIBER 400»

INNOMINABILE

Before you start working

carefully read the

operating instructions

REV. 2/18

TRANSLATION OF THE ORIGINAL INSTRUCTION

TZ OPTIC FIBER 400 INNOMINABILE

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

2

UNIPERSONALE

36034 MALO (Vicenza) - Italia - Via Leonardo da Vinci, 32/B

P.Iva e cod. fisc. 02866010248

Tel. +39 0445 602900 - Fax +39 0445 580101 - www.garbin.it - i[email protected]

DICHIARAZIONE DI CONFORMITÀ

(Allegato II, parte A)

DECLARATION OF CONFORMITY

(Annex II, part A)

Noi GARBIN Group Srl nella qualità di costruttore,

dichiariamo sotto la nostra esclusiva responsabili-

tà, che la macchina sotto indicata:

We GARBIN Group Srl, as a manufacturer, declare

under our sole responsibility that the machine indi-

cated below:

Denominazione:

Name:

ESCAVATRICE RADIOCOMANDATA

REMOTE CONTROLLED TRENCHER

Modello e Tipo / Model and type:

TZ OPTIC FIBER 400 INNOMINABILE

Numero di matricola / Serial number

Anno di costruzione / Year of contruction

È conforme ai requisiti essenziali di sicurezza pre-

visti dalle seguenti disposizioni legislative:

 Direttiva 2006/42/CE e successive modifiche e

integrazioni (Direttiva macchine)

 Direttiva 2014/30/UE relativa alla compatibilità

elettromagnetica (EMC)

 Direttiva 2014/53/UE ovvero la direttiva RAE

 2000/14/CE e successive modifiche e integra-

zioni recepita in Italia con D.lgs. 262/2002, se-

condo la procedura prevista dall’allegato V.

Complies with the essential safety requirements of

the following laws:

 Directive 2006/42/CE and subsequent amen-

ments and additions (Machinery Directive).

 Directive 2014/30/UE relating to electomagne-

tic compatibilità (EMC)

 Directive 2014/53/UE RAE directive

 2000/14/CE and subsequent amendments and

additions implemented in Italy by legislative de-

cree no. 262/2002, in accordante with the pro-

cedure laid down in Annex V.

Sono state inoltre applicate le seguenti norme / Were also applied to the following standards:

 UNI EN 12100

 UNI EN 349 + A1

 EN ISO 3746

 UNI EN 13857

 EN ISO 4413

GARBIN GROUP Srl

unipersonale

Rappresentante legale - Custode e detentore del Fascicolo Tecnico

Legal representative - Keeper and holder of the Technical Dossier

Garbin Antonella

Livello di pressione acustica al posto operatore / Sound pressure level at operator position: dB (A) 87,0

Livello di potenza acustica / Sound power level: dB (A) 107,0

Livello di potenza acustica garantita / Guaranteed sound power level: dB (A) 110,0

Use and maintenance manual

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Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

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TZ OPTIC FIBER 400 INNOMINABILE

Declaration of conformity ............................. 2

SECTION 1: Description of the machine

and Characteristics

1.1 General .................................................... 4

1.2 Warranty................................................... 4

1.2.1 Warranty Exclusions….......................... 4

1.3 Identification............................................. 4

1.4 Purpose of the manual.............................. 5

1.4.1 Subjects to whom the manual

is addressed………………………...…... 5

1.5 Machine description…….......................... 5

1.6 Sound level ............................................. 8

1.7 Technical data.......................................... 8

SECTION 2: Safety and Prevention

2.1 General information ................................. 10

2.1.1 Terminology used….............................. 10

2.2 General safety standards…..................... 10

2.3 Warning signs……................................... 12

2.4 Ecology and pollution…........................... 12

SECTION 3: Handling and Trasporting the

machine

3.1 Handling………........................................ 15

3.1.1 Loading and transporting the machine.. 15

SECTION 4: Use

4.1 Before use…........................................... 17

4.1.1 Control panel........................................ 17

4.2 On work................................................... 19

4.2.1 Precautions before start……………….. 19

4.2.2 Start up………...................................... 20

4.2.3 On work……….................................... 21

4.3 Machine stop………............................... 21

4.4 Battery charge........................................ 21

4.5 Tools...................................................... 22

4.6 Set aside……......................................... 22

SECTION 5: Maintenance

5.1 General information................................. 23

5.1.1 Recommendations.............................. 23

5.2 Routine maintenance............................ 23

5.2.1 After the first 8 hours.......................... 24

5.3 Routine maintenance operations…...... 24

5.3.1 Replacing the tools with seeger ring... 25

5.3.2 Replacing of the tools without seeger .. 25

5.4 Oleodynamic system............................. 26

5.4.1 Hidraulic oil replacement.................... 26

5.5 Tracks...................................................... 26

5.5.1 Tracks tension..................................... 27

5.5.3 Dismantling tracks............................... 28

5.5.4 Mounting tracks.................................. 29

5.6 Extraordinary maintenance.................... 30

5.7 Remote control…..……………………… 30

5.8 Dismantling the machine....................... 30

SECTION 6: Spare parts

6.1 Rules for ordering…............................. 30

ANNEX:

1) Maintenace schedule............................... 31

2) Maintenance register……………............. 32

2) Electric system ...…….……………………. 33

3) Hydraulic system…...……………............. 38

INDEX

TZ OPTIC FIBER 400 INNOMINABILE

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

4

È ASSOLUTAMENTE VIETATO USARE LA MACCHINA E LE VARIE

ATTREZZATURE AD ESSA COLLEGATE PRIMA Di AVERE LETTO E BEN

COMPRESO QUESTO MANUALE.

LA GARBIN GROUP SRL DECLINA OGNI E QUALSIASI RESPONSABILITA’

PER DANNI DOVUTI ALLA NEGLIGENZA ED ALLA MANCATA OSSERVANZA

DI QUANTO RIPORTATO NEL PRESENTE MANUALE.

SECTION 1

Machine description and characteristics

1.1 GENERAL INFORMATION

This manual contains information considered ne-

cessary for the knowledge, good use and routine-

maintenance of the «TZ OPTIC FIBER 400 - IN-

NOMINABILE», which will be referred to hence

forth as the machine, produced by the GARBIN

GROUP Srl di Malo (Vicenza) Italy, hereinafter al-

so known as the manufacturer.

That written does not constitute a complete de-

scription of the various working parts nor does it

offer a detailed presentation with regard to its ope-

ration, the user will however find everything neces-

sary for its safe use and for the proper maintenan-

ce of the machine.

WARNING

This manual is an integral part of the machine

and should be stored for easy and immediate

reference.

1.2 WARRANTY

The Manufacturer guarantees its products as being

new from the factory for a period of 12 (twelve)

months from the date of delivery. Please verify,

upon receipt, that the machine is undamaged and

complete. Any complaints must be submitted in

writing within 8 (eight) days of receipt of the machi-

ne. The warranty is will only be valid for the free

repair or replacement of those parts, which after

careful examination by the manufacturer’s techni-

cal office, appear to be defective (with the exclu-

sion of tools and lubricants).

The replacement or repair of parts in warranty will

not in any case extend the terms thereof. The bu-

yer can nevertheless assert his rights only if he has

complied with the conditions relating to the provi-

sion of the warranty, as referred to in the supply

contract.

1.2.1 EXCLUSION FROM WARRANTY

The warranty is void (in addition to that indicated in

the supply contract):

- If the damage occurs as a result of an error cau-

sed by the operator.

- If the damage was due to poor maintenance.

- If, damage is caused as a result of repairs perfor-

med by the user himself without the prior consent

of the manufacturer or due to the assembly of no-

noriginal parts, or if the machine should be subject

to variation and that damage can be attributed to

these variations.

- If instructions from this manual have not been

followed.

Damage caused by neglect, abuse, misuse and

improper use of the machine are also excluded

from the guarantee.

WARNING

Removal of safety devices, of which the machi-

ne is equipped, will void the warranty automati-

cally together with the responsibilities of the

manufacturer.

Returned goods, even under warranty, must be

sent back carriage paid.

1.3 IDENTIFICATION

Each machine is equipe with an identification plate

(1 Fig. 1), which shows:

- The Manufacturer’s name and address;

- «CE» markings;

- A) Denomination: Excavator disc;

- B) Chassis number*;

- C) Rated output in kW;

- D) Type/Model*;

- E) Year of construction*;

- F) Weight in Kg.

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TZ OPTIC FIBER 400 INNOMINABILE

The identification data (*) shown on the machine’s

plate machine, must always be cited for any re-

quests for spare parts and/or interventions.

The machine comes standard with:

- User and maintenance manual for the machine.

- User and maintenance manual for the engine.

- CE declaration of conformity.

- Electric system diagram.

- Hydraulic system diagram.

- Use and maintenance manual for the remote

control.

1.4 PURPOSE OF THE MANUAL

This manual has been prepared by the machine

manufacturer and is an integral part of the machine

which must always accompany it in every transfer

or resale. This manual defines the purpose for

which the machine was built, establishing the cor-

rect application and the limits of use and must be

maintained in a safe place recognized by staff. It is

the responsibility of the same personnel to conser-

ve it and keep it intact in order for it to be consul-

ted, throughout the lifetime of the machine.

Should it be damaged or lost, users must im-

mediately request a copy from the Manufactu-

rer.

1.4.1 SUBJECTS TO WHOM THE MA-

NUAL IS ADDRESSED

This manual is a basic tool for staff at various le-

vels, who are responsible for the machine in a va-

riety of tasks, such as:

- Those assigned to the transport and handling

of the machine;

- Workers assigned to the various processes;

- Maintenance workers;

- Those responsible for the machine’s final de-

molition.

Before proceeding with the various operations,

workers listed above, must read the manual and

store it carefully.

1.5 MACHINE DESCRIPTION

The remote controlled trencher «TZ OPTIC FIBER

400 - INNOMINABILE» produced by GARBIN

GROUP Srl, is an «CE» marked machine in accor-

dante with the regulations of the European Union

described in the EC directives:

- Directive 2006/42/EC and subsequent modifica-

tions and (Machine directive).

- 2000/14/EC and subsequent amendments and

additions concerning the noise emission in the en-

vironment by equipment for use outdoors.

As shown in the statement of compliance with

which each machine is equipped.

This machine has been designed to be used on

construction, road and trade sites and industrial

work areas that have been demarcated in accor-

dance with the relevant health and safety legisla-

tion of the country where it is used.

It should only be used for the excavation of chan-

nels (trenches) for drainage, installation of cables,

pipes or for the planting of plants, flowers or

shrubs, on soils of various structures, also very

hard and compact, and with various depths and

widths for the different types of excavation, in re-

spect of the technical specifications provided.

All functions of the machine and the various

working phases, are handled by an operator on

the ground, via a remote radio control. This

control system allows the operator a wider view

and safer operating area, with interventions

more immediate and total control of the work

area and more attentive to potential dangers

that may arise.

The driving force is providing by an Yanmar

3TNV88 diesel engine (see engine manual).

A hydraulic system supplies the two motors of the

crawler chassis for the advancement and the va-

rious functions of the disc excavator such as lifting,

lowering and rotation of the disc excavator. The

operation of excavation takes place through the

lowering of the rotating disc which is inserted in the

ground to a predetermined depth. A single licensed

Operator, in possession of the necessary require-

ments, can operate the machine by remote control.

WARNING

THE MACHINE MAY NOT BE OPERATED IN A

CLOSED OR POTENTIALLY EXPLOSIVE ENVI-

RONMENT OR IN AREAS AT RISK OF EXPLO-

SION AND/OR FIRE.

THIS MACHINE CAN ONLY OPERATE DURING

THE DAY.

THE USE OF THIS MACHINE MUST BE IN AC-

CORDANCE WITH THE INSTRUCTIONS GIVEN,

ANY OTHER USE TO WHICH THE MACHINE

WAS DESIGNED AND NOT CONTEMPLATED IN

THIS MANUAL, WILL VOID THE WARRANTY,

RELEASING THE MANUFACTURER FROM ANY

AND ALL LIABILITY FOR DAMAGE TO

PEOPLE, ANIMALS OR THINGS.

TZ OPTIC FIBER 400 INNOMINABILE

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

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Fig. 1 - TZ Optic Fiber 400 Innominabile and its main components

B C

;

<

=

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36034 Malo (VI) Italia

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TZ OPTIC FIBER 400 INNOMINABILE

LEGEND Fig. 1

1) Nameplate.

2) Remote control.

3) Hooking brackets for the lifting of the machine.

4) Pumps group for hydraulic system

5) Carter protection area motor.

6) Left track hydraulic engine

7) Left track.

8) Slot for the fine material discharge.

9) Hydraulic engine for excavator disc control.

10) Special steel peak tool.

11) Exhaust fumes silencer.

12) Fuel tank filler cap.

13) Fuel tank.

14) Hydraulic oil filter.

15) Hydraulic oil tank.

16) Hydraulic oil level.

17) Lifting / Lowering disc piston.

18) Trench cleaner

19) Right track hydraulic engine.

20) Right track.

21) Coarse material conveyor.

22) Attachment points for lifting the disc.

23) Toothed disc.

24) Battery.

25) Radiator/heat exchanger for hydraulic oil coo-

ling.

26) Battery key

27) Rotating light

28) Air pre-filter

29) Sledge.

30) Peak tool

31) Seeger ring. (if present)

Fig. 2 - Operation diagram of the excavator machine

1) Direction of lowering of the excavator disc. - 2) Direction of travel of the machine during operation.—

3) Direction of rotation of the excavator disc.

TZ OPTIC FIBER 400 INNOMINABILE

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36034 Malo (VI) Italia

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1.7 TECHNICAL DATA

Mod. TZ Optic Fiber 400

Engine: Yanmar 4 cilindri

Power: 47,5 cv (35 Kw)

Trench depth: da 200 400 mm

Trench width: da 50 a 100 mm

Transfer speed: da 0 a 4 km/h

Digging speed: da 0 a 800 m/h

Tracks: 180x72x37

Peso operativo: 1.680 kg.

Dimensioni (vedi fig. 3)

1.6 SOUND LEVEL

The sound level (airborne noise) was perceived with

the engine running at full speed, running freely, ac-

cording to EN ISO 3746/1996 standards and found:

- Sound pressure level at operator position: (*)

LpA dB (A).......................................... 87,0

- Sound power level: LwA dB (A)…… 107,0

- Guaranteed sound power level:

LwAg dB (A)............................................. 110,0

* Although not having a fixed operator position,

the value was detected at a distance of 1 meter

from the machine in operation.

The detection of sound power emitted by the

machine was detected in accordance with that

reported in the specific Annex to Directive

2000/14/EC.

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TZ OPTIC FIBER 400 INNOMINABILE

Fig. 3 Machine dimensions

TZ OPTIC FIBER 400 INNOMINABILE

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36034 Malo (VI) Italia

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SECTION 2

Safety and prevention

2.1 GENERAL INFORMATION

The user agrees to train staff on risks related to

accidents, on the devices set up for operator safety

and on the rules of accident of prevention foreseen

by the directives and current legislation.

When implementing a new machine, the manufac-

turer has tried to foresee all possible situations of

danger and naturally to adopt appropriate protec-

tion.

However the number of accidents remains at a

very high level due to imprudent and clumsy use of

the various machines. Distraction, carelessness

and over confidence are often the cause of acci-

dents, as is fatigue and drowsiness.

Both the user and the operator in charge are obli-

ged to comply with the general rules of Safety and

accident prevention at all times.

Pay attention to the warning signs in this ma-

nual. They indicate possible situations of dan-

ger.

Dangers can be of three levels:

The «DANGER» sign at the highest level warns

that if operations are not correctly performed,

they can cause serious injury, death or lon-

gterm risks to health.

The «WARNING» sign warns that if the opera-

tions described are not correctly performed,

these can cause serious injury, death or lon-

gterm risks to health.

The «CAUTION» sign warns that if the opera-

tions described are not performed properly,

these can cause damage to the machine and/or

to the person.

2.1.1 TERMINOLOGY USED

Specific people and situations are described below

that may directly be involved with the machine and/

or persons who are in direct contact with the same

machine.

• USER: The user is the person or entity who

bought or leased the machine and who intends u-

sing it for the purpose it was designed.

• DANGER AREA: Any area within and/or around

the machinery in which the presence of a person

constitutes a risk to the safety and health of that

person.

• UNPROTECTED PERSON: Anyone who finds

themselves either totally or partially in a danger

area.

• OPERATOR: Person responsible for operating,

adjusting, maintaining, cleaning, repairing and

transporting the machine.

• SPECIALIST: As such they are intended as tho-

se who are specially trained and authorized to per-

form maintenance or repairs that require specific

knowledge of the machine, how it works, the safety

devices, methods of intervention and who are able

to recognize the dangers arising from the use of

the machine therefore being able to avoid them

DANGER

The operating instructions must be read, sto-

red and maintained throughout the life of the

machine until it is dismantled.

If the manual is lost or damaged, a copy should

be immediately requested from the Manufactu-

rer.

Failure to comply as described in “Section 2 -

Safety and prevention” and any tampering with

the safety devices, relieves the Manufacturer

from any responsibility in case of accident, da-

mage or malfunction of the machine.

2.2 GENERAL SAFETY STANDARDS

WARNING

- The manufacturer disclaims any and all liability

for failure to comply with safety and prevention in

this manual. Disclaims any responsibility for dama-

ge caused by the improper use of the machine or

from modifications carried out on it without authori-

sation.

It is necessary to consider that in taking the risk of

improper use the user must also assume liability

for the consequences.

- Safety should always be the priority objective of

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TZ OPTIC FIBER 400 INNOMINABILE

the operator. The machine must not be if it is not

safe or in poor operating conditions. Always per-

form a preliminary inspection of the machine befo-

re using it.

- The user agrees to entrust the machine exclusi-

vely to qualified personnel who have been trained

for the purpose.

- It is forbidden for anyone to drive or operate the

machine if they have not read and assimilated the

contents of this manual, including incompetent

staff, who are not in good physical and mental he-

alth and who are under the age of 18 years.

- It is the user’s responsibility to take all appropria-

te measures to prevent unauthorized people from

using the machine.

- The user agrees to adequately inform staff with

regard to the application and compliance of safety

requirements.

- The user must inform the Manufacturer in the e-

vent he uncovers defects or malfunctions in the

safety systems or of any situation where there is

alleged danger.

- The operator must use the individual means of

protection under the law and follow the instructions

in this manual at all times.

- The operator must abide by all the danger and

caution markings on the machine.

- The operator should not perform any intervention

or operation under his own initiative that is not his

responsibility.

- The machine has only been tested with the stan-

dard package. The assembly of parts from other

manufacturers or any changes can alter the cha-

racteristics of the machine and thus impair the o-

perational safety.

Use original spare parts at all times.

- The machine must not be operated with guards

removed or if it is partially damaged.

- The machine should not be operated in enclosed

environments or if there is a risk of explosion or

fire.

- The machine can only be operated in daylight

hours.

- Operations and adjustments on the machine

must always be performed when the machine is

idle with the engine switched off.

- IT IS STRICTLY FORBIDDEN TO LEAVE OR

ABANDON THE MACHINE WHILE THE ENGINE

IS RUNNING.

- Before commencing any work, check for un-

derground power cables, pipelines or other ha-

zards in the excavation area.

- Wear suitable clothing. Avoid wearing loose clo-

thing which could catch in the moving parts. Long

hair should be tied up. The operator should also

avoid carrying sharp tools in his pockets.

- During maintenance and repair the use of protec-

tive clothing, safety gloves, sturdy shoes and crush

is required.

- Before starting the machine, check the integrity of

all the safety devices.

- Before starting work for the first time, familiarize

yourself with the controls and their functions.

- The area in which the machine is used is to be

considered a ‘danger zone’, especially for those

not trained in its use.

- Before starting the machine, check that all around

the work area there are no persons or animals or

obstructions of any kind.

- When a person is exposed to danger, that he is in

the «Danger zone», the operator must immediately

intervene by stopping the machine and removing

the person in question.

- Should the protective casings be removed, plea-

se ensure that they are correctly restored before

using the machine.

- Observe the conformity of recommended oils.

Keep lubricants outside of the reach of children.

Carefully read the instructions and safety warnings

on the lubricant containers. Wash thoroughly after

use.

- Once maintenance and repairs are complete and

before restarting the machine, make sure that the

work is completed, that the safety devices have

been reactivated and that the guards have been

replaced.

- When working on soft ground, near drop-offs, di-

tches or slopes proceed with caution to avoid any

tilting of the machine.

- Never touch parts whilst in movement or place

things between them (especially the toothed disc)

maintaining a safe distance.

TZ OPTIC FIBER 400 INNOMINABILE

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- It is strictly forbidden to remove or tamper with

the safety devices.

- Read and understand the instructions ot the

operating machine and, in particular, the safety

information.

2.3 WARNING SIGNS

The machine has been designed adopting all pos-

sible safety standards for the protection of those

using it. Nevertheless there may be additional

risks, some of which are reported on the machine

with the adhesive warning signs (pictograms) that

indicate the various situations of insecurity and

danger in essential form.

Figure 4 shows the position in which these picto-

grams are positioned. It is necessary to keep them

clean and replace them immediately if they beco-

me loose or damaged.

When replacing damaged or missing safety sti-

ckers, position them in the same location provided.

With reference to Figure 4, please read that de-

scribed below and memorize its meaning.

1) Wear close-fitting clothes without straps that

could get caught in moving parts. During working

hours, wear reflective clothing.

2) When the machine is working, protect your

head properly with a helmet.

3) Wear protective cut-resistant gloves.

4) When at work, wear ear muffs.

5) When working, wear protective shoes with rein-

forced toes which are non-slip.

6) Connection points for lifting the machine.

7) Direction of rotation of the toothed disc, the

right side.

8) Direction of rotation of the toothed disc, the

left side.

9) During work, make sure that outsiders are at a

safe distance and out of range of the excavator.

10) Hot surfaces are a burn hazard. Before

working on the engine, wait until the hot parts cool

down.

11) Adjustment and maintenance must be car-

ried out but only after reading the instruction ma-

nual, with the machine idle and the engine swi-

tched off.

12) There is danger of injury to the upper limbs.

Keep a safe distance from the machine.

13) Blunt objects may be propelled while the

machine is operational. Keep a safe distance.

14) There is danger of injury to the lower limbs.

Keep a safe distance from the machine.

2.4 ECOLOGY AND POLLUTION

- Comply with the laws in force with regard to the

use and disposal of products used for the cleaning

and maintenance of the machine as well as obser-

ving the manufacturers recommendations of such

products.

- Keep the labels and instructions of the products

used in case of ingestion of fluids or other chemi-

cal substances, etc. immediately contact the

“Emergency Room” having these labels or instruc-

tions to hand.

- Comply with the laws in force in the country whe-

re the machine is used, regarding the use and di-

sposal of products used for cleaning and mainte-

nance. Dispose of any waste through the appro-

priate authorized companies obtaining a receipt of

disposal.

- In the case of dismantling the machine, please

follow the anti-pollution regulations foreseen in the

country of use.

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TZ OPTIC FIBER 400 INNOMINABILE

Figura 4: Segnali di sicurezza

TZ OPTIC FIBER 400 INNOMINABILE

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DANGER

IF SITUATIONS OR ANOMALIES OR UNCER-

TAINTY ARE ENCOUNTERED, DO NOT HESI-

TATE TO CONTACT THE MANUFACTURING

COMPANY WHICH IS AVAILABLE FOR ANY IN-

TERVENTION.

THIS MANUAL SHOULD BE KEPT IN A SAFE

AND SECURE PLACE. THE OPERATOR

SHOULD REREAD IT PERIODICALLY, IN PAR-

TICULAR THE SECTION ON SAFETY.

THE MANUAL SHOULD ALWAYS ACCOMPANY

THE MACHINE IN THE EVENT OF RESALE.

DANGER

INEXPERIENCED AND UNCERTAIN USE OF

THE MACHINE MAY CAUSE SERIOUS DAMA-

GE WITH DANGER OF SERIOUS INJURY.

OPERATORS AND MAINTENANCE PERSON-

NEL MUST READ AND ASSIMILATE THE CON-

TENTS OF THIS MANUAL.

DANGER

IT’S STRICTLY FORBIDDEN

TO IDLE THE ROCK-SAW

ABOVE GROUND.

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TZ OPTIC FIBER 400 INNOMINABILE

SECTION 3

Handling and Transporting the Machine

3.1 HANDLING

he machine can be easily transported over long

distances, with appropriate means of transport:

trucks, trailers, railway wagons, etc.

DANGER

Loading and unloading operations of the ma-

chine may be very dangerous if not carried out

with the utmost attention. When the machine is

lifted and moved, it is necessary to clear the

area of unauthorized personnel, and to clear

and delimit the area, checking the integrity and

suitability of the means available. It is also ne-

cessary to ensure that the area of operation is

clear and that there is an” escape area”, that is

an area that is free and safe, in which the

operator can move quickly if the machine were

to fall.

These operations must only be carried out by

staff that are trained and qualified in this type

of operation.

3.1.1 LOADING AND TRASPORTING

THE MACHINE

Before proceeding with the loading operation,

check the vehicle available for such carriage is sui-

table and has the ability to carry the weight of the

machine.

Please consult paragraph “1.8 Technical details” in

this regard for the size and weight of the machine.

This data is also useful for controlling the possibi-

lity of transit of the machine to narrow or restricted

areas.

WARNING

During handling, the operator must use appro-

priate personal protective equipment (gloves,

safety shoes, glasses, etc.).

After having ensured the above, please proce-

ed with loading.

- The machine can be loaded or unloaded from a

transport plane, with a crane or bridge crane, move

the machine by hooking it to the four brackets, with

tie rods or chains arranged in order, as shown in

Figure 5.

- Ensure that the area in which you make the load

has compact soil and is flat and dry.

- The platform on which you want to load the machi-

ne must be perfectly level to avoid possible move-

ment.

- Check that the loading platform is not damaged.

Should the platform appear insecure, too weak or

unstable, do not load the machine.

- Check that both the loading equipment and the

means of transport are in good condition and suita-

ble for the load.

- After loading the machine and loosening the tie

rods or chains that were used to lift it, fix the ma-

chine with the suitable tie-rods to the anchor points

of the loading platform.

Fig. 5 - Attachment points for the lifting of the

machine with a crane or bridge crane

TZ OPTIC FIBER 400 INNOMINABILE

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

16

DANGER

IT IS STRICTLY FORBIDDEN TO USE

LOADING RAMPS TO LOAD OR DI-

SCHARGE THE MACHINE FROM THE

TRUCK

DANGER

After transport and before releasing the machi-

ne from all constraints, verify that the status

and position of the machine does not constitu-

te a risk.

Then remove the ropes, strains and proceed to the

discharge with the same means and methods, u-

sed for loading in reverse.

WARNING

The manufacturer declines any liability for any

accidents which occur during loading and un-

loading of the machine and its various compo-

nents, due to the means of transport.

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

17

TZ OPTIC FIBER 400 INNOMINABILE

SECTION 4

Use

4.1 PRIMA DELL’USO

WARNING

Before starting the machine, the operator must

have read and understood all parts of this boo-

klet (as well as the engine manual) and in parti-

cular that written in «Section 2 - Safety and

prevention ».

Furthermore, before starting work, ensure that

the machine is in good working order and that

all parts that are subject to wear and tear, are

fully efficient.

DANGER

Before starting the excavator, check that there

are no oil leaks; if so, thoroughly clean and

dry.

4.1.1 CONTROLS

The excavator is controlled by a portable radio

control (Fig. 6), which controls/remotely controls

the various functions of the machine. It is also e-

quipped with a control panel on the hood (Fig. 8).

DANGER

During the work, the operator must always be-

ar the remote control in the shoulder strap and

must not leave the working machine more than

ten meters and the machine shall be conti-

nuously and fully visible.

Description of the controls on the portable console

(Fig. 6):

1) Emergency Stop Button: pressing this button,

the machine disables all functions and switches off

immediately. Also the radio control turns off.

2) Remote control On-Off: For activate the radio

remote control

Fig. 6 - Remote control

TZ OPTIC FIBER 400 INNOMINABILE

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

18

3) Start button: This button activates the radio

frequency. Once the radio control is on by means

of the selector switch (2), press the button until a

beep confirms the communication between the

radio remote control and the receiver inside the

bonnet. The speed control switch (4 fig. 6) must be

at minimum to have the connection between the

radio control and the receiver.

4) Speed Control Switch: this switch controls the

speed during work and transfer.

5) RPM lever: throttle control of the motor.

Pushing lever forward (8A), the motor increases

the number of revolutions. Pulling the lever toward

you (8B), the engine speed decreases.

6) Steering knob (steering): this knob controls

the left or right steering.

7) Motion Joystick: Track Moving Lever: By mo-

ving the lever forward the machine advances

straight, moving it backwards the machine reverse.

8) Steering Joystick: once you have advanced or

reverse, pull the joystick in the direction you want

to go and the machine will turn. Moving it to the left

or right, the machine performs the opposite

rotation of the tracks in the direction in which it mo-

ves and rotates on itself.

9) Saw button: To start the rock saw.

Pushing the button, the cutting disc starts to rotate

10) Protection lever (protection): command for

bulkhead adjustment

11) Swivelling disc lever: By pressing this lever

the disc will swive right and / or left. This lever cou-

pled to the steering knob (6) allows the machine to

perform a curve

12) Saw lever (cutting disc): command for lifting

or lowers the disc.

13) Battery level indicator: indicates the charge

level of the radio remote control battery

14) Stop disc button: This button stops the

rotation of the disc

A) Ignition Key (Fig. 8).

B) Glow plug light (Fig. 8).

B) Battery Key (Fig. 8/bis).

Fig. 8 - Control panel on the bonnet

Fig. 8/bis - Battery key position

A

C

B

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

19

TZ OPTIC FIBER 400 INNOMINABILE

Description of the controls on the control panel of the

engine hood (Fig. 9):

15) Engine tachometer and working hour meter.

16) Fuel level

17) Temperature indicator of the engine water.

18) Fault of the engine / engine off.

19) Indicator reporting the fuel reserve.

20) Engine alternator warning light.

21) Engine oil pressure.

22) Light indicator reporting the plugs preheating.

23) Consent to the radio control.

24) Engine temperature warning light.

4.2 ON WORK

4.2.1 PRECAUTIONS BEFORE START-UP

WARNING

‘Section 2’ describes the general safety standards.

In addition to the information shown in this sec-tion,

it is essential that the operator reads and stores

what described below.

• The start-up of the machine must be on level

ground and with disc raised.

• During the handling of the machine (even for short

trips), it is mandatory to keep the toothed

disc lifted from the ground (at least 10 cm from-the

ground) so as to ensure the stability of the-machine.

• Use extreme caution during refueling opera-tions.

Avoid filling the tank with the engine run-ning. Avoid

smoking or open flames. Do not o-verfill the tank. If

this happens, wipe immedia-tely. If necessary, use

a funnel to avoid drips. Carefully tighten the cap of

the tank when the supply is completed.

• It is not recommended to use the machine in-

doors, but, if it was really necessary, before starting

the machine make sure there is adequa-te ventila-

tion.

Exhaust fumes can kill.

• Before starting, check all the tools, indicators and

warning lights. Check all safety devices ma-king

sure that everything is working properly.

• Adjust the speed according to the ground con-

ditions. Watch out for obstacles. Bypass any rocks

and stumps.

• Avoid crossing rails, excavations, crests or edges.

If the crossing cannot be avoided, slow down and

proceed with a certain angle than the obstacle. A-

void yielding docks, potholes and steep slopes.

• During operation, the machine can throw sto-nes

and/or blunt objects to a certain distance.

Remove any objects or pets that are within ran-ge

of the machine.

• Starting a new dig, move the excavation disc with

extreme caution. The speed of the tool must be re-

duced.

Fig. 9 - Control panel on the bonnet

TZ OPTIC FIBER 400 INNOMINABILE

Use and maintenance manual

Rev. 02/18 - UK

Via Leonardo da Vinci, 32/B

36034 Malo (VI) Italia

20

At the beginning, the tool will tend to drag the ma-

chine. It is necessary that the operator is pre-pared

to counter these snags.

• If you leave dropping suddenly the excavation-disc

on the ground, this is extremely dangerous.

This may cause sudden deviations or displace-

ments of the machine.

• It is recommended to work when the machine is on

the floor, but, if it becomes necessary to work on

slopes, be especially careful about the possible o-

verturning of the machine.

• Always ensure the stability of the machine. Vi-

bration can drag the machine to the steep slope.

• Never try to steer during operation. With the disc in

the ground, any hint of curve should be dealt with

cautiously.

• During the excavation, if the machine hits so-

mething, advances with difficulty or sudden jams,

stop the machine and inspect the inside of the exca-

vation and the conditions of the tool.

• IT IS STRICTLY FORBIDDEN TO RELEASE THE

DISC WHILE THE MACHINE IS ON. TURN OFF

THE ENGINE BEFORE REMOVING ANY OBSTA-

CLES.

Use extreme caution when operating on public ro-

ads open to traffic. It is necessary to keep in mind

the braking capacity of the machine and adjust ac-

cordingly the speed.

• Comply with all signs and regulations in force. Ap-

proach intersections with caution. Change direction

with caution. A too fast turn can cause the reversal

of the machine.

• When finished, always park the machine in an are-

a used for that function.

Make sure the ground below is stable. Do not park

on soft sand or rough ground.

If possible, park in a plane. Lower the excavation

disc and block the tracks.

• In case of failure and if the machine does not work

or you were to leave it temporarily parked, it is ne-

cessary to provide the appropriate fen-ces, blinkers

and danger lights.

4.2.2 START UP

The start-up of the machine must be on the level

ground and with the disc raised.

CAUTION

During the handling of the machine (even for

short trips), it is mandatory to keep the toothed

disc lifted from the ground (at least 20 cm from

the ground) so as to ensure the stability of the

machine.

You may not start-up the transmitter in places

that do not allow the complete visibility of the

machine operated by the radio control. Activa-

ting the transmitter indoors or however far from

the receiver, you cannot have a real awareness

of the maneuvers that are being executed, the-

reby resulting in a dangerous situation.

If the work is suspended, albeit briefly, the

control unit must be turned off and the ignition

key must be removed from the transmitter, to

prevent its use by unauthorized persons.

DANGER

IT’S STRICTLY FORBIDDEN TO

IDLE THE ROCK-SAW ABOVE

GROUND.

WARNING

After having found that:

- The machine is in perfect running order;

- The engine oil level is correct. Read what

shown in the instruction manual attached;

- All guards are intact and in their place;

- The hydraulic oil in the tank of the machine is

at the right level and of the type recommended;

- The diesel fuel in the tank is at the right level;

- All parts subject to wear and tear are in perfect

working order, in particular, in the state of wear

of the tools.

Following the safety instructions in this manual,

you can start operating.

After removal of any foreign particles within the ran-

ge of the machine, and bounded the operational a-

rea, proceed with the start-up in the following way:

1) Start the battery with the appropriate key (C Fig.

8/bis)

2) Check that the STOP button (1 Fig. 6) is off and

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Garbin TZ OPTIC FIBER 400 Use and Maintenance Manual

Garbin TZ OPTIC FIBER 400 Use and Maintenance Manual

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