Endura Ultimate Trilennium Astragal Istruzioni per l'uso

Endura
Marca
Endura
Modello
Ultimate Trilennium Astragal
Tipo
Istruzioni per l'uso
1
Ultimate Trilennium® Astragal
Prehanger Installation Instructions
8817 West Market Street
Colfax, NC 27235 | 800.334.2006
www.enduraproducts.com
Kit Includes:
• Full Astragal
• Full Length Trim Strip
• Screw Pack
• Field Pack
Tools Required:
• Flathead Screwdriver
• Shears
• Phillips Screwdriver
• Power Drill with 1" Drill Bit
• Tape Measure
• 1" Spade Bit
Rev. Date: 6.20.2023
©Endura Products, Inc.
Innovation protected under patents and patents pending
in U.S. and Canada. See www.EnduraPatents.com
Trim Strip with
Sealing Fin
Flip Lever
Assembly
Upper
Dummy
Strike Plate
Upper Trim
Cap
Upper Bolt
Sleeve Lower Bolt
Head
Lower Bolt
Sleeve
Lower Trim
Cap
Simple
Solution®
Corner Pad
Lower Dummy
Strike Plate
Spine
Head
Spine
Assembly
Middle Dummy
Strike Plate
Product Reference Guide
Screw Pack Includes:
• (6) #8 x 1" Screws
• (2) #8 x 1-5/8" Screws
#211159-TCPREHINST
PanoLock® Astragal Prehanger Instructions 2
STEP 1: DETERMINE AND MARK CENTERLINES FOR STRIKE PLATES
a. Determine the inactive door panel's
lever crossbore centerline and mark.
b. To determine the middle strike
plate centerline, measure 3-5/8" up
from the lever crossbore centerline
towards the top of the panel and
mark.
Lever
Crossbore
Centerline
Top of Door
Panel
Bottom of
Door Panel
c. To determine the lower strike plate
centerline, measure down 24-5/16""
from the middle strike centerline
toward the bottom of the door and
mark.
d. To determine the upper strike
plate centerline, measure from the
middle strike centerline up 23-1/32"
for 6/8 doors or 33-3/32" for 8/0
doors and mark.
3-5/8"
Middle
Strike
Centerline
Side View of Door
Lower
Strike
Centerline
24-5/16"
Middle
Strike
Centerline
Side View of Door
Middle
Strike
Centerline
Lower
Strike
Centerline
24-5/16"
Upper
Strike
Centerline
8/0: 33-3/32"
6/8: 23-1/32"
Side View of Door
Top of Door
Panel
Bottom of
Door Panel
Top of Door
Panel
Bottom of
Door Panel
Top of Door
Panel
Bottom of
Door Panel
PART A: ROUT INACTIVE DOOR PANEL FOR STRIKE PLATES
Lever
Crossbore
Centerline
PanoLock® Astragal Prehanger Instructions 3
STEP 2: ROUT INACTIVE DOOR PANEL
Middle
Strike
Centerline
Bottom of
Door Panel
Lower
Strike
Centerline
Upper
Strike
Centerline
Top of
Door Panel
f. Using a 1" spade bit, drill a 1/2" deep hole
at each center point. Clear debris from the
holes.
Side View of Door
BEFORE YOU BEGIN:
• Ensure that you have the correct length and handing of astragal
for your door.
• Remove the trim strip and screw pack from the astragal body and
set aside.
• If tape is present on the back of the astragal, peel off the backing.
• Confirm the thickness of your door panel. For door panels with
thicknesses of 1-11/16", apply the available B-seal gasket to
accommodate the gap between the panel face and astragal.
Top View of
Inactive Door
Lip should fit
snug against
the door panel
B-Seal Gasket for
1-11/16" doors
If present, peel tape
backing to secure
astragal to passive door
PART B: INSTALL ASTRAGAL ONTO
INACTIVE DOOR PANEL
e. Determine the center point on the
upper, middle and lower strike centerlines
and mark the locations.
Middle
Strike
Centerline
Bottom of
Door Panel
Lower
Strike
Centerline
Upper
Strike
Centerline
Top of
Door Panel
Side View of Door
PanoLock® Astragal Prehanger Instructions 4
STEP 3: PLACE ASTRAGAL ON DOOR PANEL
a. Place the astragal onto the door panel. For Inswing doors, the wide side of
astragal goes on outside of the door. For Outswing doors, the wide side of astragal
goes on inside of the door. The top and bottom of the astragal should be flush with
the top and bottom of the door panel.
Top View of
Inactive Door
Top View of
Inactive Door
Interior
Exterior
Interior
Exterior
IN-
OUT-
Top and bottom of
the astragal should
be flush with the
door panel.
b. Press the astragal down along the length of the panel. An orange securing
pin will pop up in the upper bolt sleeve. Do not remove the pin at this
time.
STEP 4: SECURE ASTRAGAL TO DOOR PANEL
Please refer to the Product Reference Guide on Page 1 to identify the different components within the astragal.
a. Keeping the orange securing pin in place on the
upper bolt sleeve, install a #8 x 1-5/8" screw in the
hole adjacent to the orange securing pin.
b. Remove the orange securing pin from the upper
bolt sleeve and replace it with a #8 x 1-5/8" screw.
Upper Bolt Sleeve Shown
c. Install two #8 x 1" screws to secure the flip lever
assembly into the door panel.
Upper Bolt Sleeve Shown
For Step 4, only tighten screws until flush with mating surfaces. Do not overtighten the screws.
Flip Lever Assembly
!If present, ensure the backing of the tape is removed
before pressing down.
ab
abc
PanoLock® Astragal Prehanger Instructions 5
Lower Bolt
Sleeve Shown
STEP 4 (CONT.): SECURE ASTRAGAL TO DOOR PANEL
d. Remove the screw securing the lower bolt sleeve and slide
the bolt sleeve out.
f. Return the bolt sleeve onto the lower bolt and reinstall the
screw securing the bolt sleeve.
e. Install two #8 x 1" screw on
the lower most hole next to the
U-notch in the astragal body.
g. Remove the spine assembly and set aside
to reveal screw holes in the body of the
astragal. Remove by lifting from the wide side
of the astragal first.
h. Install three #8 x 1" screws into the astragal body to
secure the astragal to the door panel.
i. Return the spine assembly into the astragal, ensuring correct
orientation as shown in image below.
THIS SIDE
Long tabs must align on the opposite side of the
wide side of the astragal body.
Make sure the short
tab engages the
J-Bar notch
Engage the spine
head into the bolt
drive linkage
f
i
Lower Bolt
Sleeve Shown
Lower Bolt
Sleeve
Shown
Lower Bolt
Sleeve
Shown
x3
Wide side of the
astragal
Top of Panel
Top of Panel
Top of Panel
Wide side of astragal body
d e
gh
PanoLock® Astragal Prehanger Instructions 6
STEP 5: CONFIRM FLIP LEVER OPERATION
a. Engage the flip lever and ensure both the upper and lower bolts move in
and out smoothly.
b. If the bolts do not operate smoothly:
• Check for bolt obstructions.
• Check that the screws in the astragal are not overtightened in the
astragal body. The top of the screw should be flush with the astragal
body.
• If the lever operation is difficult, slightly loosen the screws securing
the flip lever assembly.
STEP 6: SIZE AND INSTALL TRIM STRIP
Upper Bolt
Lower Bolt
a. Measure the length between the astragal components.
Trim strip is included as a single, full-length piece and must be sized to fit appropriately between the astragal components. For each segment, measure, cut and install the
trim strip, ensuring the sealing fin side of the trim strip is installed on the side closest to the weatherstrip on the astragal.
X1X4
X2X5
Ensure the upper and lower bolts are in the retracted position. Adjust the location of the strike plates based on the three strike centerlines
marked in Part A ( Page 2). Tighten the screws to secure them into place.
Before measuring the length between astragal components, check the following:
x3
Lower
Strike
Centerline
x3
a
a
PanoLock® Astragal Prehanger Instructions 7
STEP 6 (CONT.): SIZE AND INSTALL TRIM STRIP
b. Cut the trim strip into appropriate sizes.
X1X2X3X5
X4
c. Install trim strip into astragal body.
X1
X2
X3
X4
Upper Trim Strip: Install the X1 trim
strip to be flush between the top of the
astragal and the upper strike plate.
Lower Trim Strip: Install the X5 to
be flush between the bottom of the
lower strike plate and the top of the
lower bolt.
Middle Trim Strips: Install the X2 trim strip to be flush between the bottom
of the upper strike plate and the top of the middle strike plate. Install the X3 trim
strip to be flush between the bottom of the middle strike plate and the top of the
flip lever assembly. Install the X4 trim strip to be flush with the bottom of the flip
lever assembly and the top of the lower strike plate.
Sealing Fin on Trim Strip:
The sealing fin should be aligned closest to
the weatherstrip for the best performance.
Sealing Fin
on Trim Strip Weatherstrip (gray
to show contrast)
X3 & X4
X5
c
X5
X2
X1
Sealing Fin on Trim Strip
Top of Panel
b
PanoLock® Astragal Prehanger Instructions 8
STEP 7: INSTALL OPTIONAL SECURITY FLANGE (OUTSWING ONLY)
Active Door
Panel
a. Position the security flange on the
active door panel with the wide flange
facing the outside of the house. Peel
the tape backing and secure against the
active panel.
b. Insert the screws through the predrilled
holes to secure the flange snug against the
face of the active door.
Active Door
Panel
Top View
Inside Outside
OUTSWING
DOORS ONLY
ab
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8

Endura Ultimate Trilennium Astragal Istruzioni per l'uso

Endura
Marca
Endura
Modello
Ultimate Trilennium Astragal
Tipo
Istruzioni per l'uso
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