Trox FSL-B-ZAB/SEK Installation And Configuration Manual

Tipo
Installation And Configuration Manual
Single room control
system
FSL-CONTROL III
Installation and configuration manual
Read the instructions prior to performing any task!
for decentralised ventilation units
GB/en
A00000080125, 1, GB/en
© TROX GmbH 2020
TROX GmbH
Heinrich-Trox-Platz
47504 Neukirchen-Vluyn
Germany
Phone: +49 (0) 2845 2020
Fax: +49 2845 202-265
Internet: http://www.troxtechnik.com
04/2020
Single room control system FSL-CONTROL III2
General information
About this manual
This manual enables personnel to correctly install and
configure FSL-CONTROL III for the control of TROX
decentralised ventilation units.
This manual is intended for use by network administra-
tors, instructed persons, and qualified electricians or air
conditioning technicians.
It is essential that these individuals read and fully under-
stand this manual before starting any work. The basic
prerequisite for safe working is to comply with the safety
notes and all instructions in this manual.
The local regulations for health and safety at work and
the general safety regulations for the area of application
of the ventilation unit also apply.
This manual must be given to the system owner when
handing over the system. The system owner must
include the manual with the system documentation. The
manual must be kept in a place that is accessible at all
times.
Illustrations in this manual are mainly for information
and may differ from the actual design.
Other applicable documentation
Operating and installation manual for the decentral-
ised ventilation unit
Project-specific documents (if any)
Copyright
This document, including all illustrations, is protected by
copyright and pertains only to the corresponding
product.
Any use without our consent may be an infringement of
copyright, and the violator will be held liable for any
damage.
This applies in particular to:
Publishing content
Copying content
Translating content
Microcopying content
Saving content to electronic systems and editing it
TROX Technical Service
To ensure that your request is processed as quickly as
possible, please keep the following information ready:
Product name
TROX order number
Delivery date
Brief description of the fault
Online www.troxtechnik.com
Phone +49 2845 202-400
Limitation of liability
The information in this manual has been compiled with
reference to the applicable standards and guidelines,
the state of the art, and our expertise and experience of
many years.
The manufacturer does not accept any liability for dam-
ages resulting from:
Non-compliance with this manual
Incorrect use
Operation or handling by untrained individuals
Unauthorised modifications
Technical changes
Use of non-approved replacement parts
The actual scope of delivery may differ from the infor-
mation in this manual for bespoke constructions, addi-
tional order options or as a result of recent technical
changes.
The obligations agreed in the order, the general terms
and conditions, the manufacturer's terms of delivery,
and the legal regulations in effect at the time the con-
tract is signed shall apply.
We reserve the right to make technical changes.
Defects liability
For details regarding defects liability please refer to sec-
tion "VI. Warranty Claims" of the Delivery Terms of
TROX GmbH.
The General Delivery Terms of TROX GmbH can be
found on the Internet at www.trox.de.
General information
Single room control system FSL-CONTROL III 3
1 Safety.................................................................. 5
1.1 Symbols used in this manual....................... 5
1.2 Correct use.................................................. 5
1.3 Safety signs................................................. 5
1.4 Electric shock hazard.................................. 6
1.5 Qualified staff............................................... 6
2 Making electrical connections......................... 7
2.1 Wiring.......................................................... 7
2.1.1 Connection of the supply voltage............. 7
2.1.2 Connection of the control panel................ 7
2.1.3 Connection of room temperature
sensor....................................................... 9
2.1.4 Connection of external inputs and out-
puts......................................................... 10
2.1.5 Communication FSL-CONTROL III........ 11
2.2 Connection to the central building man-
agement system (central BMS)................. 15
2.2.1 Modbus RTU / BACnet MS/TP............... 15
2.2.2 Modbus TCP / BACnet IP....................... 15
3 Control of the ventilation unit........................ 17
3.1 FSL-CONTROL III controller..................... 17
3.1.1 Control components............................... 17
3.1.2 Functional description............................ 17
4 Description of software................................... 25
4.1 Start screen – Diagnostics........................ 26
4.2 Diagnostics menu...................................... 27
4.2.1 ‘Device status è diagnostics’................ 27
4.2.2 ‘Temperature control è diagnostics’..... 28
4.2.3 ‘Fan control è diagnostics’.................... 29
4.2.4 ‘Alarms and filter reset è diagnostics’... 30
4.3 Configuration menu................................... 31
4.3.1 ‘Configuration è device description’...... 31
4.3.2 ‘Configuration è temperature control’... 31
4.3.3 ‘Configuration of è time programme’.... 32
4.3.4 ‘Configuration of è fan control’.............. 33
4.3.5 ‘Configuration of è interfaces’............... 34
4.4 Manual control menu................................. 36
4.4.1 ‘Manual control è commands’............... 36
4.5 Menu for connection to central BMS......... 37
4.5.1 Connection to the central BMS via
Modbus................................................... 37
4.5.2 ‘Connection to central BMS
è device => central BMS’...................... 38
4.5.3 ‘Connection to central BMS
è central BMS => device’...................... 42
4.5.4 Connection to central BMS via BACnet.. 44
5 Control panel................................................... 55
5.1 Overview of control panels........................ 55
5.2 Control panel settings................................ 57
6 Index................................................................. 58
Table of contents
Single room control system FSL-CONTROL III4
1 Safety
1.1 Symbols used in this manual
Safety notes
Symbols are used in this manual to alert readers to
areas of potential hazard. Signal words express the
degree of the hazard.
Comply with all safety instructions and proceed carefully
to avoid accidents, injuries and damage to property.
DANGER!
Imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING!
Potentially hazardous situation which, if not avoided,
may result in death or serious injury.
CAUTION!
Potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
NOTICE!
Potentially hazardous situation which, if not avoided,
may result in property damage.
ENVIRONMENT!
Environmental pollution hazard.
Safety notes as part of instructions
Safety notes may refer to individual instructions. In this
case, safety notes will be included in the instructions
and hence facilitate following the instructions. The
above listed signal words will be used.
Example:
1. Loosen the screw.
2.
CAUTION!
Danger of finger entrapment when closing
the lid.
Be careful when closing the lid.
3. Tighten the screw.
Tips and recommendations
Useful tips and recommendations as well as informa-
tion for efficient and fault-free operation.
Additional markers
In order to highlight instructions, results, lists, refer-
ences and other elements, the following markers are
used in this manual:
Marker Explanation
1., 2., 3. ...
Step-by-step instructions
ðResults of actions
References to sections in this
manual and to other applicable
documents
Lists without a defined sequence
[Switch] Operating elements (e.g. push but-
tons, switches), display elements
(e.g. LEDs)
‘Display’ Screen elements (e.g. buttons or
menus)
1.2 Correct use
The FSL-CONTROL III controller is designed exclu-
sively for the control of TROX decentralised ventilation
units.
Correct use also involves complying with all the informa-
tion provided in this manual.
Any use that goes beyond the correct use or any dif-
ferent use of the unit is regarded as incorrect use.
1.3 Safety signs
The following symbols and signs are found on the unit.
They apply to the very location where they are found.
Electrical voltage
Safety
Symbols used in this manual
Single room control system FSL-CONTROL III 5
Hazardous electrical voltage that is present in the venti-
lation unit. Only skilled qualified electricians are allowed
to work on parts of the ventilation unit marked with this
symbol. Such work must be carried out only by skilled
qualified electricians or the technical service.
Controls access panel
Only skilled qualified electricians are allowed to open
the controls access panel. Ensure that no voltage is
present on any mains circuit before you open the cover
to access the terminal connections.
1.4 Electric shock hazard
Electric current
DANGER!
Danger of death due to electric current!
Danger of electric shock! Do not touch any live com-
ponents! Damaged insulation or damaged parts are
a life threatening hazard.
Only a skilled qualified electrician must work on
the electrical systems.
If the insulation is damaged, disconnect the
power supply immediately and have the insula-
tion repaired.
Switch off the power supply before you carry out
maintenance or cleaning.
Ensure that live parts do not come into contact
with moisture. Moisture can cause a short circuit.
1.5 Qualified staff
Qualification
The work described in this manual has to be carried out
by individuals with the qualification, training, knowledge
and experience described below:
Network administrator
Network administrators design, install, configure and
maintain the IT infrastructure in companies or organisa-
tions.
Skilled qualified electrician
Skilled qualified electricians are individuals who have
sufficient professional or technical training, knowledge
and actual experience to enable them to work on elec-
trical systems, understand any potential hazards related
to the work under consideration, and recognise and
avoid any risks involved.
Any work has to be carried out by individuals who can
be expected to carry out their assigned duties reliably.
Individuals whose reaction time is delayed due to
alcohol, drugs or other medication must not carry out
any work.
Safety
Electric shock hazard
Single room control system FSL-CONTROL III6
2 Making electrical connections
DANGER!
Electric shock hazard! Electrical equipment car-
ries a dangerous electrical voltage!
Only skilled qualified electricians are allowed to
work on the electrical system and to connect the
unit to the mains.
Disconnect the cable from the mains (all phases)
and secure the unit against being switched on
accidentally.
Ensure that no voltage is present.
Carry out assembly or connection jobs only as
long as no voltage is present.
Notes on the electrical installation
Use only cables that are designed for the supply voltage
for which they will be used. The length and cross sec-
tion as well as any contact resistance may increase
voltage losses. The power rating of each unit must also
be considered. A skilled qualified electrician has to
select the correct cable types and sizes. This job must
only be carried out by specialist electrical companies.
For the electrical connection comply with any appli-
cable regulations and follow the code of good prac-
tice. Be sure to comply with the applicable guide-
lines for working on electrical and electronic
equipment as well as with any applicabe local regu-
lations.
The connection data can be found on the rating
plate or in the wiring diagrams.
Protect any connections from physical damage.
Feed cables through the cable glands on the ventila-
tion unit.
Ensure that the unit can be de-energised (all
phases) for maintenance such that no voltage is
present. This requires separators (e.g. fuses or
RCBOs); the distance between contacts should be
at least 3 mm.
For units without integral controls from TROX follow
the instructions of the controls provider.
2.1 Wiring
Personnel:
Skilled qualified electrician
Connect the ventilation unit according to the wiring
diagrams. The position of the electrical connec-
tions (terminal box) can be found in the device-
specific documentation.
2.1.1 Connection of the supply voltage
230 VAC / 50 Hz
N
PE
L
12
3
Fig. 1: Connection of the supply voltage
1 Connecting cable Ölflex Classic 100 3G 1.5 mm² ca.
1.0 m (supply package TROX)
2 Fuse 3.15 A
3 SCHOOLAIR-V-HV-EH only: fuse 9.0 A
DANGER!
Risk to life from electrical voltage!
The control box may not be opened, it is used for the
internal electrical wiring and may only be opened by
TROX Service personnel.
The electrical connection is made with the con-
necting cable leading from the control box.
2.1.2 Connection of the control panel
Notes on control panels
Select an installation location where the control panel is
not affected by disturbances. Avoid solar gain and
draughts.
Seal the end of the conduit in the junction box as other-
wise a draught could occur in the conduit and affect the
measurement results.
Making electrical connections
Wiring > Connection of the control panel
Single room control system FSL-CONTROL III 7
Honeywell, 5-stage (0, 1, 2, 3, AUTO)
BYP / RTN 6
LED 5
BYP / FAN 4
SET PT 3
SENSOR 2
COM 1
LED / RTN 7
X9
1
2
3
4
5
1
2
Fig. 2: Wiring of Honeywell control panel, 5
stage to ter-
minal X9
1 Control panel with selector switch, for surface
mounting, type: T7460F1000, TROX order no.
M546FB8
2 LiYCY 5 x 0.5 mm² shielded (by others)
Schneider, without selector switch
X9
1
2
3
4
5
21
LED RET 16
LED 5VDC 14
SET PT 13
SNSR/BUTTON/SETPT RT 12
SNSR/BUTTON 11
22
1
2
Fig. 3: Wiring of control panel STR 504 to terminal X9
1 Control panel without selector switch, for surface
mounting, type: STR 504 TROX order no. M536BA4
2 LiYCY 5 x 0.5 mm² shielded (by others)
Titec, without selector switch
X9
1
2
3
4
5
CmT 6
P- 5
P 4
P+ 3
RTD 2
RTD 1
T1 7
1
2
17 18
Fig. 4: Wiring of control panel Titec RTF3-NTC20k-P5k-
T-L to terminal X9
1 Control panel without selector switch, type RTF3-
NTC20k-P5k-T-L for surface mounting, TROX order
no. A00000059067
2 LiYCY 5 x 0.5 mm² shielded (by others)
Thermokon, without selector switch
X9
1
2
3
4
5
9
5
4
3
2
1
10
1
2
11
12
Fig. 5: Wiring of Thermokon control panel to terminal X9
1 Control panel without selector switch for surface
mounting, type WRF04 PTD NTC 20k 5k gn, TROX
order no. A00000079777
2 LiYCY 5 x 0.5 mm² shielded (by others)
Making electrical connections
Wiring > Connection of the control panel
Single room control system FSL-CONTROL III8
Titec, without selector switch, Berker S.1
X9
1
2
3
4
5
4
3
6
7
5
1
2
1
2
Fig. 6: Wiring of Berker S.1 control panel to terminal X9
1 Control panel without selector switch, flush mounted
for switch programme Berker BS1 type: BS1-
NTC10k-P5-T-L, TROX order no. A00000074476
2 LiYCY 5 x 0.5 mm² shielded (by others)
Thermokon, without selector switch, Berker S.1
X9
1
2
3
4
5
7
5
4
3
2
1
8
1
2
9
10
6
Fig. 7: Wiring of Thermokon control panel to terminal X9
1 Control panel without selector switch, for flush
mounting, suitable for switch programme Berker
S.1, type WRF07 PTD NTC 20k BType6 5k gn,
TROX order no. A00000079778
2 LiYCY 5 x 0.5 mm² shielded (by others)
Thermokon, without selector switch, Busch Jäger
Futura
X9
1
2
3
4
5
7
5
4
3
2
1
8
1
2
9
10
6
Fig. 8: Wiring of Thermokon control panel to terminal X9
1 Control panel without selector switch, for flush
mounting, suitable for switch programme Busch
Jäger Futura, type WRF07 PTD NTC 20k BType6
5k gn, TROX order no. A00000079779
2 LiYCY 5 x 0.5 mm² shielded (by others)
2.1.3 Connection of room temperature
sensor
X9
1
2
3
4
5
2
1
1
2
Fig. 9: Connection of room temperature sensor
1 Room temperature sensor, type RTF3-NTC10k,
TROX order no. A00000059069
2 LiYCY 5 x 0.5 mm² shielded (by others)
Making electrical connections
Wiring > Connection of room temperature sensor
Single room control system FSL-CONTROL III 9
2.1.4 Connection of external inputs and
outputs
External switch inputs
X3
6
5
4
3
2
X4
+ 24 VDC
+ 24 VDC
+ 24 VDC
+ 24 VDC
+ 24 VDC
+ 24 VDC
1
1
Fig. 10: Wiring example of window contact
1 Connecting cable LiYCY 2 x 0.5 mm² (by others)
Terminal connections X3
No. Function Switch
Open Closed
1 Fume cupboard
switch
Inactive Active
2Changeover 1Heating Cooling
3 Operating
enable
Off Automatic
4 Fire emergency
stop 1
Off Automatic
5 Window con-
tact 1
Off Automatic
6 PIR sensor Valid oper-
ating mode
Occupied
1 cable break safety device
External switch outputs
X5
7
6
5
4
3
2
1
X6
GND
GND
GND
GND
GND
GND
1
Fig. 11: Wiring example B alarm
1 Connecting cable LiYCY 2 x 0.5 mm² (by others)
Terminal connections X5
No. Connection Voltage /
Current consump-
tion
1Requirements of coolant 124 VDC,
max. 250 mA
2 Requirements of heat
transfer fluid 1
3 Operational readiness
4 B alarm
5 A alarm
6 Enable heating ceiling
7 Enable chilled ceiling
1 changeover mode only
Making electrical connections
Wiring > Connection of external inputs and outputs
Single room control system FSL-CONTROL III10
2.1.5 Communication FSL-CONTROL III
2.1.5.1 Several controllers in a control zone
Up to 11 FSL-CONTROL III devices can be connected in one control zone (1 master device and up to 10 slave
devices).
Fig. 12: FSL-CONTROL III communication 2 devices
Fig. 13: FSL-CONTROL III communication 3 devices
The master device must be installed on one of the two ends of the network (as the first or last device).
Making electrical connections
Wiring > Communication FSL-CONTROL III
Single room control system FSL-CONTROL III 11
Terminal resistor
For smooth data exchange between the controllers, a
resistance of 120 Ohm must be set on the first and last
subscriber, remove the resistances in the other devices
(if available).
Installation location of terminal resistor Fig. 12, Fig. 13
Master devices - Terminal block X2, terminals 1 and 2
Slave devices - Terminal block X1, terminals 1 and 2
Information on network connection
Fig. 14: Wiring
All network connections via shielded cables.
Note: For A- and B+, use a twisted pair !
Recommended network cable (by others): e.g. Uni-
tronic BUS LD 2 x 2 x 0.25 mm² or equivalent
Making electrical connections
Wiring > Communication FSL-CONTROL III
Single room control system FSL-CONTROL III12
2.1.5.2 Network with several control zones
Building a network
Control zones can be networked using one of four existing network protocols (Modbus RTU, Modbus TCP, BACnet
MS/TP or BACnet IP). This requires a bus interface card to be connected to the FSL-CONTROL III master controller
in the factory.
Fig. 15: FSL-CONTROL III network configuration, example Modbus RTU; BACnet MS/TP
If the master controller is integrated in a central BMS (by others), it acts as a slave within the bus network, but as
a master within the FSL-CONTROL III system.
Making electrical connections
Wiring > Communication FSL-CONTROL III
Single room control system FSL-CONTROL III 13
Fig. 16: FSL-CONTROL III network configuration, Modbus TCP; BACnet IP
Making electrical connections
Wiring > Communication FSL-CONTROL III
Single room control system FSL-CONTROL III14
2.2 Connection to the central building
management system (central BMS)
2.2.1 Modbus RTU / BACnet MS/TP
Connection of data cables
X1
RS 485
4 (SH)
3 (GS)
2 (B +)
1 (A -)
SH
B +
GS
A -
SH
B +
A -
GS
1
1
2
3
Fig. 17: Connection of central BMS to the master device
with Modbus RTU / BACnet MS/TP interface
1 Network cable Unitronic BUS LD 2 x 2 x 0.22 (or
equivalent, by others)
2 (coming) from the central building management
system
3 (going) to the next BUS subscriber of the central
BMS
Count up the terminal position from the grey end
plate (direction of the arrow)
The Modbus RTU / BACnet MS/TP interface has termi-
nals for max. two cables of an EIA-485 network. A max-
imum of 32 devices can be operated on one network
segment.
Personnel:
Network administrator
Materials:
Software for bus communication
Browser
1. Strip the insulation from the cable (at least three
wires), insert the bare wires into the terminals and
tighten the screws by hand (only use twisted pair
for B+ and A-).
Make sure that the polarity of the conductor pairs
is correct. Incorrect polarity will result in inverted
data signals and hence communication errors.
2. Fix the data cables to the casing using the wire
clamping bracket.
3. Connect the shield to the SH terminals.
Note: Within a chain (channel) connect the shield
only at one point to the earth. Earthing the shield
at every controller will lead to voltage distur-
bances.
4. To avoid cable reflections, network segments must
be terminated at both ends with 120 Ω bus ter-
minal resistors. Alternatively, the terminal resistors
can be enabled or disabled on the PCB.
Recommended bus cables
Unitronic BUS LD 2 x 2 x 0.22 (or equivalent)
2.2.2 Modbus TCP / BACnet IP
Connection of data cables
Fig. 18: Connection of central BMS to the master device
with Modbus TCP / BACnet IP interface
1 Network cable (coming) from the central building
management system
Network cable min. Cat 5e RJ45 (or equivalent, by
others)
2 Terminal block X7 RJ45 interface
The devices have an RJ45 interface for star-shaped
connection of devices to a Modbus TCP / BACnet IP
network.
Personnel:
Network administrator
Materials:
Software for bus communication
Browser
Insert the RJ45 connector for the cable into the
intended bush (X7).
Each master must be connected with a separate
cable.
Special feature of external control box
e. g. FSL-U-ZAS, FSL-U-SEK)
To simplify maintenance, the connection X7 is
placed in the ventilation unit and is already
connected to the control box with a network
cable. The devices can be connected to the
central BMS with the aid of the network cable.
If the network cable is too short, this can be
extended.
Making electrical connections
Connection to the central building management system (central BMS) > Modbus TCP / BACnet IP
Single room control system FSL-CONTROL III 15
Recommended bus cables
Network cable min. Cat. 5e RJ45
2.2.2.1 Setting the network address
Personnel:
Network administrator
Fig. 19: Connect laptop to the ventilation unit
1 Mobile computer with Ethernet interface
2 Network cable min. Cat 5e RJ45
3 Junction box for network cable
Before operation, the interface for the devices must be
adapted to the existing network structure. The configu-
ration is carries out via the browser,
Ä
Chapter
4.3.5 ‘‘Configuration of è interfaces’’ on page 34.
Factory settings SL1 connection X1 serial bus
Address Name Value
16124 Address 1
16129 Baud rate X1 2
16126 Data bits X1 8
16127 Stop bits X1 1
16128 Parity X1 2
Master device configuration of the serial connection
to the central BMS (Modbus RTU, BACnet MS/TP)
Address of terminal X1
This is used for the addressing of all master devices in
the network. Each device is given a unique address. In
a network segment, a maximum of 32 network
addresses (devices) can be used. The permitted
address range is 1 – 128.
For setting information, see
Ä
‘Settings SL1 connection
X1 serial bus’ on page 34
Slave device configuration for connection to the
master device
Address of terminal X1
This is used for the addressing of the slave devices in
the master / slave network. If only one slave is con-
nected to a master device, no settings are needed. If
several slave devices (max. 10 units) are connected to
a master device, each slave device must be given a
unique address.
Addressing example:
Slave 1 - Value 2 Modbus address 2
Slave 2 - Value 3 Modbus address 3
Slave n - Value n+1 Modbus address n+1
Slave 10 - Value 11 Modbus address 11
Settings X1
Ä
‘Settings SL1 connection X1 serial
bus’ on page 34
Address Name Value
16129 Baud rate
Þ 38400 Baud
Note: No settings are needed, for
communication between the master
and slave, only 38400 baud is sup-
ported.
2
16126 Data bits
The FSL-CONTROL III controller
only supports 8 data bits.
8
16127 Stop bits
The FSL-CONTROL III controller
only supports 1 stop bit.
1
16128 Parity
Þ Even
Note: No settings required. Only
Even is used for communication
between master and slave.
2
Modbus address terminal X2
The following settings are factory set and do not need to
be changed.
Address Name Value
15774 Modbus address terminal X2 1
Making electrical connections
Connection to the central building management system (central BMS) > Modbus TCP / BACnet IP
Single room control system FSL-CONTROL III16
3 Control of the ventilation
unit
3.1 FSL-CONTROL III controller
System overview
FSL-CONTROL III is a dedicated single room control
system for decentralised TROX ventilation systems.
The FSL-CONTROL III controller can be used to com-
bine the following concepts:
Room temperature control using the room or extract
air temperature
Control of the supply air temperature (isothermal)
Room air quality control (optional)
3.1.1 Control components
The modular design of the hardware allows for adding
optional equipment to the range of functions of the FSL-
CONTROL III controller.
Fig. 20: Controller, valve with thermoelectric actuator
Basic equipment
Controller for master or slave operation
Heating and/or cooling valves including thermo-
electic actuators and lockshields
Supply air temperature sensor
Optional equipment
Control panel including setpoint value adjuster and
room temperature sensor
Outdoor air temperature sensor
Air quality sensor (CO2 / VOC)
Time programme
Valve actuators
Pressure-independent control valve
Interfaces to the central building management
system
Modbus RTU interface
Modbus TCP interface
BACnet MS/TP interface card
BACnet IP interface
Digital switch contacts (inputs and outputs)
3.1.2 Functional description
3.1.2.1 General
The FSL-CONTROL III controller is used to control var-
ious parameters for individual rooms.
It is primarily used to control the room temperature, i.e.
to maintain the set parameters and a comfortable room
climate. Alternatively, the supply air can be provided to
the room with a constant temperature. With an air
quality sensor (optional) it is possible to control the fresh
air flow rate based on the air quality.
Configuration in the web browser
The devices are configured using the IP interface
and web browser.
3.1.2.2 Room temperature control
The FSL-CONTROL III controller ensures that the com-
fort temperature range for each operating mode is main-
tained. Cascade control ensures that the comfort tem-
perature range is quickly achieved. The supply air
temperature is controlled within the set range and with
internal and external loads being accounted for. This is
how the comfort requirements are met.
Room temperature control requires that the following
values are measured:
Room temperature, e.g. from an optional control
panel or from the central BMS
Outdoor air temperature, e.g. from the central BMS
or from an optional temperature sensor in the out-
door air intake of the master unit
Supply air temperature
Room temperature control works best when the
room temperature is measured at a carefully
selected point. The control panel is ideally installed
about 1.5 m above the floor. Select an installation
location where the control equipment is not affected
by disturbances (e.g. solar gain or draughts). We
recommend adjusting the flow temperature based on
the outdoor temperature in heating and in cooling
mode.
Control of the ventilation unit
FSL-CONTROL III controller > Functional description
Single room control system FSL-CONTROL III 17
Sample standard factory settings for room tempera-
ture control
Settings Operating mode
Occupied Unoccu-
pied
Room temperature set-
point value, heating
21.8 °C 18.0 °C
Room temperature set-
point value, cooling
22.2 °C 28.0 °C
Comfort temperature
range
21.8 °C –
22.2 °C
18.0 °C –
28.0 °C
Upper limit of supply air
temperature (heating)
42.0 °C 42.0 °C
Lower limit of supply air
temperature (cooling)
18.0 °C 13.0 °C
Demand-based settings
These factory settings have been selected for their
energy efficiency but can be changed in the web
browser.
For a comfortable room climate the supply air tem-
perature in 'Occupied' mode should be at least
18 °C. In heating mode a comfortable room climate
can be achieved with supply air temperatures of up
to 42 °C.
The minimum permitted supply air temperature for
night ventilation is 2K under the supply air tempera-
ture threshold for unoccupied mode.
To prevent the system from constantly changing
between heating and cooling mode, the room tempera-
ture is not controlled to a fixed value, but within a com-
fort temperature range.
When cooling, the room temperature setpoint value
depends on:
Room temperature
Operating mode
Temperature offset (central BMS & control panel)
Outdoor air temperature
When heating, the room temperature setpoint value
depends on:
Room temperature
Operating mode
Temperature offset (central BMS & control panel)
Outdoor air temperature
Winter compensation
Fig. 21: Room temperature control
Control response for room temperature outside the
comfort temperature range:
Room temperature Control response
Below
comfort temperature
range
Heating active,
the room temperature setpoint
value for heating is set.
Above
comfort temperature
range
Cooling active,
the room temperature setpoint
value for cooling is set.
If the room temperature is within the comfort tempera-
ture range, the room temperature setpoint value is set
depending on the outside air temperature.
Control response for room temperature within the
comfort temperature range:
Outdoor air temper-
ature
Control response
Below
comfort temperature
range
Heating active,
the room temperature setpoint
value for heating is set.
Above
comfort temperature
range
Cooling active,
the room temperature setpoint
value for cooling is set.
If the outdoor air temperature is also within the comfort
temperature range, the room temperature setpoint value
is based on the cooling and heating sequence.
If the room temperature setpoint value is changed on a
room control panel (e.g. by entering +2 K), both room
temperature limits and hence the comfort temperature
range are also changed (e.g.  by +2 K) as a conse-
quence.
Control of the ventilation unit
FSL-CONTROL III controller > Functional description
Single room control system FSL-CONTROL III18
If the operating mode is set to 'Occupied', the tempera-
ture control is suspended as soon as the room tempera-
ture is within the comfort temperature range.
3.1.2.3 Constant bypass on heat recovery unit
The ventilation units that are equipped with a cross flow
or cross counter flow heat recovery unit have a constant
bypass (0…100%). The bypass is controlled automati-
cally.
The bypass is used to reach the supply air temperature
setpoint value in heating and cooling mode and for the
"Night purge" function. The volume flow rate to be
heated by the heat recovery unit is controlled by the
bypass.
If, for example, the outdoor temperature is low, but an
internal space has to be cooled anyway, use of the
cooling coil can be reduced to a minimum as only a
small portion or even no portion of the air has to pass
the heat recovery unit.
3.1.2.4 Rotary heat recovery unit
In ventilation units with a rotary heat recovery unit, the
rotor speed is automatically adjusted so that the supply
air temperature setpoint value can be reached. During
"Night purge", the rotary motion of the rotor is switched
off.
Due to variable control, use of the cooling coil can be
reduced to a minimum in transition times, i.e. if the out-
door temperature is low but the internal space has to be
cooled anyway.
3.1.2.5 Fan stages
The FSL-CONTROL III controller automatically selects
the correct fan stage based on temperature control or
indoor air quality (optional). The fan stage can also be
pre-set by the central BMS (by others) or from a control
panel.
Fig. 22: Fan stages – priority
3.1.2.6 Air quality control (optional)
Air quality control means that the outdoor air flow rate is
controlled based on the room air quality.
This type of control is only possible with an air quality
sensor (optional equipment or by others). The internal
sensor optionally detects the CO2 concentration or the
VOC content of the extract air. Air quality control is
always active in the ‘Occupied’ operating mode. In the
‘Unoccupied’ operating mode, air quality control is inac-
tive.
Air quality control – factory settings
CO2 value
[ppm]
Fan stage
Outdoor air Secondary air
< 500 1-3
500 – 750 1
750 – 900 2
> 900 3
The system owner can adjust the air quality values.
Secondary air and outdoor air modes
If the current measured value of the indoor air quality
is under the first limit while the bypass is inactive,
this means that secondary air operation is active. As
soon as the configured limit of air quality for fan
stage 1 is exceeded, the unit automatically switches
to outdoor air mode. Preset minimum periods of time
ensure that not too many quick changes between the
fan stages occur.
3.1.2.7 Operating modes / operating mode over-
ride
Automatic operating modes:
Standby
Occupied
Unoccupied
Operating mode override:
Boost
Exercise
Night purge
Fan force
With an operating mode override, the current auto-
matic operating mode is overridden.
Once this override has been completed, the device
returns to automatic mode.
Control of the ventilation unit
FSL-CONTROL III controller > Functional description
Single room control system FSL-CONTROL III 19
The specified operating modes and overrides can be set
using the optional real-time clock and the central BMS.
In addition, the Occupied and Unoccupied operating
modes as well as the Boost and Exercise overrides can
be activated from the control panel.
Various comfort temperature ranges can be defined for
the operating modes Occupied and Unoccupied. You
can define daily schedules and enter a start time for
each operating mode. Using the optional real time clock
(RTC) allows for defining 10 switching points per day. If
no RTC is used, operating modes must be changed by
the central BMS or on the control panel. The comfort
temperature range for the Occupied mode can be modi-
fied on the control panel and by the central BMS.
Standby operating mode
Standby is selected if the room is not occupied and the
ventilation units are not used to maintain the tempera-
ture, e.g. at night.
Recommended:
Standby is used exclusively to protect the device. It
should be selected for periods of prolonged down-
time, e.g. vacation periods, as long as the building
protection is ensured by other heat sources.
Occupied operating mode
The Occupied mode is used for occupied rooms.
The following parameters can be set:
Comfort temperature range for the Occupied mode
Supply air temperature limits for heating/cooling
Recommended
All-day use (e.g. 7am to 5 pm)
Unoccupied operating mode
The Unoccupied mode is used for unoccupied rooms.
The following parameters can be set:
Comfort temperature range for Unoccupied mode
Supply air temperature limits for heating/cooling
Unoccupied
This operating mode is used to protect the
building; it is required for night purge.
Air quality control is not possible with this oper-
ating mode.
Boost operating mode override
Boost can be selected to quickly ventilate a room, e.g. 
during break times. The device ensures supply air/
extract air operation to improve the indoor air quality.
Afterwards, the device returns to the Occupied oper-
ating mode.
The following parameters can be set:
Fan setting (default: stage 4)
Duration (default: 15 mins)
Boost
Boost mode can be enabled using the control panel
or central BMS. The same setpoint values that are
used for Occupied mode are used for the comfort
temperature range and supply air temperature limits.
Exercise operating mode override
Exercise can be selected if acoustically optimised oper-
ation is required. The device conveys a slightly reduced
volume flow rate in supply air/extract air operation to
improve the indoor air quality. Afterwards, the device
returns to the Occupied operating mode.
The following parameters can be set:
Fan setting (default: stage 2)
Duration (default: 60 mins)
Exercise
Exercise mode can be enabled using the room con-
trol panel or the central BMS The same setpoint
values that are used for Occupied mode are used for
the comfort temperature range and supply air tem-
perature limits.
Nigh purge operating mode override
With the Night purge function, the room is passively
cooled with outdoor air. The minimum supply air temper-
ature corresponds to the supply air temperature limit for
heating in Unoccupied mode of -2K. The fans are con-
trolled in the configured stage for night ventilation. The
max. fan stage for Unoccupied operating mode is
ignored for the duration of night ventilation.
The following conditions must be simultaneously ful-
filled:
Night purge is activated
The current month is in the range Start – End –
Month (default: May – September)
Activated by RTC, central BMS or DI
Outdoor air temperature > minimum outdoor air tem-
perature for Night purge (default = 12 °C)
Outdoor air temperature < as a setpoint value for
cooling in the Occupied operating mode
Control of the ventilation unit
FSL-CONTROL III controller > Functional description
Single room control system FSL-CONTROL III20
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Trox FSL-B-ZAB/SEK Installation And Configuration Manual

Tipo
Installation And Configuration Manual

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