Thermo Fisher Scientific Biogas 5000 Biogas Portable Gas Monitor Manuale utente

Tipo
Manuale utente
BIOGAS 5000
OPERATING MANUAL
Page 2 of 119
Operating Manual
www.geotechuk.com OMBG5KN Iss.08
© QED Environmental Systems Ltd.
BIOGAS 5000
TABLE OF CONTENTS
Manual guidelines .................................................................................................................................................. 15
Hazard warnings and safety symbols ................................................................................................................. 15
Notes .................................................................................................................................................................. 15
Introduction ........................................................................................................................................................... 16
Safety instructions ............................................................................................................................................. 16
For ATEX and IECEx the 5000 series of gas analysers are certified to Hazardous Area Classification ............ 16
For CSA (Canada) the 5000 series of gas analysers are certified to Hazardous Area Classification ............... 18
For CSA (USA) the 5000 series of gas analysers are certified to Hazardous Area Classification ..................... 18
MCERTS .............................................................................................................................................................. 19
CIRIA ................................................................................................................................................................... 19
Radio Transmitting Devices ................................................................................................................................ 19
EU Declaration of conformity ............................................................................................................................. 21
The BIOGAS 5000 gas analyser............................................................................................................................... 23
Benefits .............................................................................................................................................................. 23
Features ............................................................................................................................................................. 23
Applications ....................................................................................................................................................... 24
BIOGAS 5000 standard product ......................................................................................................................... 24
BIOGAS 5000 optional products and accessories ................................................................................................... 25
Pitot tube (optional) ........................................................................................................................................... 25
Orifice plate (optional) ....................................................................................................................................... 25
Temperature probe (optional) ........................................................................................................................... 25
Anemometer (optional) ..................................................................................................................................... 25
Bluetooth (optional) ........................................................................................................................................... 26
Instrument accessory products .......................................................................................................................... 26
BIOGAS 5000 instrument features ......................................................................................................................... 28
Physical characteristics of the instrument panel ............................................................................................... 28
Analyser features and keys ................................................................................................................................ 28
General operational instructions ........................................................................................................................... 30
Switching the instrument on .............................................................................................................................. 30
Power on self-test .............................................................................................................................................. 30
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Operating Manual
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© QED Environmental Systems Ltd.
BIOGAS 5000
Switching the analyser off .................................................................................................................................. 30
Instrument status icons ..................................................................................................................................... 31
Instrument LED power states ............................................................................................................................. 32
Changing between parameters .......................................................................................................................... 32
Entering data...................................................................................................................................................... 32
Text ................................................................................................................................................................ 32
Numeric data ................................................................................................................................................. 32
Instrument main gas read screen ...................................................................................................................... 33
Storage ............................................................................................................................................................... 33
Battery/charging ................................................................................................................................................ 33
Power supply front and back drawing ................................................................................................................ 34
Cleaning instructions .......................................................................................................................................... 35
Memory ............................................................................................................................................................. 35
Warning and error codes ................................................................................................................................... 35
Remote updates ................................................................................................................................................. 35
What you need............................................................................................................................................... 35
Registration .................................................................................................................................................... 35
Installation of the 5000 updater software ..................................................................................................... 36
Installation of XP Drivers ................................................................................................................................ 36
Installation of Vista and Win 7 drivers ........................................................................................................... 37
Updating the analyser .................................................................................................................................... 37
Update from file ............................................................................................................................................. 38
Menu key ........................................................................................................................................................... 39
Operation settings ............................................................................................................................................. 39
Timers ............................................................................................................................................................ 40
Gas Check ....................................................................................................................................................... 40
View data ....................................................................................................................................................... 41
Set alarms ...................................................................................................................................................... 42
Adjust flow fail ............................................................................................................................................... 44
Device settings ................................................................................................................................................... 45
Date and time ................................................................................................................................................ 45
Page 4 of 119
Operating Manual
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© QED Environmental Systems Ltd.
BIOGAS 5000
Bluetooth (optional) ....................................................................................................................................... 46
Device information......................................................................................................................................... 46
Diagnostics ..................................................................................................................................................... 47
User settings ...................................................................................................................................................... 48
Operating language ........................................................................................................................................ 48
Units of measurement ................................................................................................................................... 49
ID selection .................................................................................................................................................... 50
Adjust backlight .............................................................................................................................................. 52
Adjust volume ................................................................................................................................................ 53
User Prompts ................................................................................................................................................. 53
Exit menu ........................................................................................................................................................... 54
Taking readings ...................................................................................................................................................... 55
Preliminary checks before taking readings (best practice) ................................................................................ 55
Good practice ................................................................................................................................................. 56
Creating an ID .................................................................................................................................................... 56
Special action ..................................................................................................................................................... 57
Configuration of the data logging option ........................................................................................................... 58
Profiling option .............................................................................................................................................. 58
Flow devices ....................................................................................................................................................... 59
How to use an anemometer (optional) .......................................................................................................... 59
How to use a Pitot tube (optional) ................................................................................................................. 62
Cross-gas effects on methane, carbon dioxide and oxygen ............................................................................... 63
H2S Measurement .......................................................................................................................................... 64
How to use a temperature probe (optional) ...................................................................................................... 64
Instructions for use ........................................................................................................................................ 64
Taking gas and flow measurement .................................................................................................................... 65
The top methods of taking a reading ............................................................................................................. 65
Detailed reading explained ............................................................................................................................ 65
Calibration .............................................................................................................................................................. 67
Calibration introduction ..................................................................................................................................... 67
Frequency of calibration – best practice ............................................................................................................ 67
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BIOGAS 5000
Calibration gases ................................................................................................................................................ 68
Calibration set-up............................................................................................................................................... 69
Calibration equipment ....................................................................................................................................... 69
Gas analyser ....................................................................................................................................................... 70
Calibration processes – best practice ................................................................................................................ 70
Gas check in fresh air ......................................................................................................................................... 71
Calibration – mixtures 1, 2 & 3........................................................................................................................... 72
Restore to factory .............................................................................................................................................. 73
Calibration history .............................................................................................................................................. 73
Calibration summary .......................................................................................................................................... 73
Problem solving...................................................................................................................................................... 74
Warning and error display ................................................................................................................................. 74
Warnings displayed ........................................................................................................................................ 74
Service .................................................................................................................................................................... 75
User serviceable parts: ....................................................................................................................................... 75
Warranty policy ...................................................................................................................................................... 76
WEEE COMPLIANCE ............................................................................................................................................... 78
Appendices – safety instructions ........................................................................................................................... 79
Istruzioni di sicurezza - Italiano .......................................................................................................................... 79
Istruzioni per la sicurezza ............................................................................................................................... 79
Gli analizzatori di gas della serie 5000 sono certificati con riferimento alla classificazione delle aree
pericolose secondo ATEX e IECEx. .................................................................................................................. 79
Istruzioni per l’uso in sicurezza - Italiano ....................................................................................................... 79
Gli analizzatori di gas serie 5000 sono certificati per la classificazione di aree pericolose ............................. 80
Gli analizzatori di gas della serie 5000 sono certificati con riferimento alla classificazione delle aree
pericolose secondo CSA (USA) ....................................................................................................................... 81
MCERTS .......................................................................................................................................................... 82
Batteria e ricarica ........................................................................................................................................... 82
Istruzioni per la pulizia ................................................................................................................................... 83
Prassi ottimali per rilevare le letture .............................................................................................................. 83
Prassi ottimali ................................................................................................................................................. 83
Taratura ......................................................................................................................................................... 84
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BIOGAS 5000
Manutenzione ................................................................................................................................................ 84
Parti riparabili dall’utente: ............................................................................................................................. 85
Sicherheitshinweise - Deutsch ........................................................................................................................... 86
Sicherheitsvorschriften .................................................................................................................................. 86
Für ATEX und IECEx sind die Gasanalysatoren der 5000er Serie für den Einsatz in explosionsgefährdeten
Bereichen zertifiziert. ..................................................................................................................................... 86
Vorschriften zur sicheren Verwendung - Deutsch ......................................................................................... 86
Für CSA (Kanada) sind die Gasanalysatoren der 5000er Serie für den Einsatz in explosionsgefährdeten
Bereichen zertifiziert. ..................................................................................................................................... 87
Für CSA (USA) sind die Gasanalysatoren der 5000er Serie für den Einsatz in explosionsgefährdeten
Bereichen zertifiziert. ..................................................................................................................................... 88
MCERTS .......................................................................................................................................................... 89
Akku und Aufladen ......................................................................................................................................... 89
Reinigungsanweisungen ................................................................................................................................. 90
Good Practice beim Ablesen .......................................................................................................................... 90
Good Practice ................................................................................................................................................. 90
Kalibrieren ...................................................................................................................................................... 91
Wartung ......................................................................................................................................................... 91
Teile, die durch den Benutzer gewartet werden können: .............................................................................. 92
Consignes de sécurité - Français ........................................................................................................................ 93
Instructions concernant la sécurité ................................................................................................................ 93
Dans le cadre des certifications ATEX et IECEx, l'analyseur de gaz de la série 5000 est certifié pour la
catégorie zone dangereuse. ........................................................................................................................... 93
Instructions pour une utilisation sûre– Français ............................................................................................ 93
Pour CSA (Canada), l'analyseur de gaz de la série 5000 est certifié pour la catégorie zone dangereuse ....... 94
MCERTS .......................................................................................................................................................... 96
Batterie et mise en charge ............................................................................................................................. 96
Instructions de nettoyage .............................................................................................................................. 97
Bonnes pratiques lors des mesures ............................................................................................................... 97
Bonnes pratiques ........................................................................................................................................... 97
Étalonnage ..................................................................................................................................................... 98
Entretien ........................................................................................................................................................ 98
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BIOGAS 5000
Composants pouvant faire l'objet d'un entretien par l'utilisateur: ................................................................ 99
Instrucciones para un uso seguro - Español ..................................................................................................... 100
Instrucciones de seguridad .......................................................................................................................... 100
En cuanto a las directivas ATEX e IECEx, la serie 5000 de analizadores de gas ha recibido la certificación de
clasificación de área peligrosa ..................................................................................................................... 100
Instrucciones de seguridad (español) .......................................................................................................... 100
CLASE 2258 03 - EQUIPO DE CONTROL DE PROCESOS - Sistemas intrínsecamente seguros y no inflamables -
Para ubicaciones peligrosas ......................................................................................................................... 102
CLASE 2258 83 - EQUIPO DE CONTROL DE PROCESOS - Sistemas intrínsecamente seguros y no inflamables -
Para ubicaciones peligrosas - CERTIFICADO PARA LA NORMATIVA DE EE. UU. ........................................... 102
MCERTS ........................................................................................................................................................ 103
Batería y carga ............................................................................................................................................. 103
Instrucciones de limpieza ............................................................................................................................. 104
Consejos de utilidad ..................................................................................................................................... 104
Calibrado ...................................................................................................................................................... 105
Mantenimiento ............................................................................................................................................ 105
Mantenimiento realizable por el usuario: .................................................................................................... 106
Instruções para uso seguro – Português .......................................................................................................... 107
Instruções de Segurança .............................................................................................................................. 107
Para ATEX e IECEx a série 5000 de analisadores de gases são certificados para Classificação de área perigosa
..................................................................................................................................................................... 107
Instruções de segurança (Português) ........................................................................................................... 107
Para CSA (Canadá) a série 5000 de analisadores de gases são certificados para Classificação de área
perigosa ....................................................................................................................................................... 108
Para CSA (USA) a série 5000 de analisadores de gases são certificados para a classificação de área de
perigosa. ...................................................................................................................................................... 109
安全须知 - 中文 .............................................................................................................................................. 110
Instrukcje dotyczące bezpiecznego stosowania – Polskie ................................................................................ 114
Instrukcje bezpieczeństwa ........................................................................................................................... 114
Analizatory posiadają poniższy certyfikat ATEX. ........................................................................................... 114
Kanada: Analizatory serii 5000 posiadają certyfikat dla poniższej klasy zagrożenia eksplozją. .................... 115
USA: Analizatory serii 5000 posiadają certyfikat dla poniższej klasy zagrożenia eksplozją. ......................... 116
Instrucțiuni de siguranță - Română .................................................................................................................. 117
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BIOGAS 5000
Instructiuni de protective ............................................................................................................................. 117
Pentru ATEX si IECEx, analizoarele de gaz din seria 5000 sunt certificate Clasificarii de Zona Periculoasa .. 117
Pentru CSA (Canada) analizoarele din seria 5000 sunt sunt certificate Clasificarii de Zona Periculoasa ...... 119
Pentru CSA (SUA) analizoarele din seria 5000 sunt certificate Clasificarii de Zona Periculoasa ................... 119
Glossary of terms ................................................................................................................................................. 120
Manual guidelines .................................................................................................................................................... 9
Hazard warnings and safety symbols ................................................................................................................... 9
Notes .................................................................................................................................................................... 9
Introduction ........................................................................................................................................................... 10
Safety instructions ............................................................................................................................................. 10
For ATEX and IECEx the 5000 series of gas analysers are certified to Hazardous Area Classification ............ 10
For CSA (Canada) the 5000 series of gas analysers are certified to Hazardous Area Classification ............... 12
For CSA (USA) the 5000 series of gas analysers are certified to Hazardous Area Classification ..................... 12
MCERTS .............................................................................................................................................................. 13
CIRIA ................................................................................................................................................................... 13
Radio Transmitting Devices ................................................................................................................................ 13
EU Declaration of conformity ............................................................................................................................. 15
The BIOGAS 5000 gas analyser............................................................................................................................... 17
Benefits .............................................................................................................................................................. 17
Features ............................................................................................................................................................. 17
Applications ....................................................................................................................................................... 18
BIOGAS 5000 standard product ......................................................................................................................... 18
BIOGAS 5000 optional products and accessories ................................................................................................... 19
Pitot tube (optional) ........................................................................................................................................... 19
Orifice plate (optional) ....................................................................................................................................... 19
Temperature probe (optional) ........................................................................................................................... 19
Anemometer (optional) ..................................................................................................................................... 19
Bluetooth ........................................................................................................................................................... 20
Instrument accessory products .......................................................................................................................... 20
BIOGAS 5000 instrument features ......................................................................................................................... 22
Physical characteristics of the instrument panel ............................................................................................... 22
Page 9 of 119
Operating Manual
www.geotechuk.com OMBG5KN Iss.08
© QED Environmental Systems Ltd.
BIOGAS 5000
Analyser features and keys ................................................................................................................................ 22
General operational instructions ........................................................................................................................... 24
Switching the instrument on .............................................................................................................................. 24
Power on self-test .............................................................................................................................................. 24
Switching the analyser off .................................................................................................................................. 24
Instrument status icons ..................................................................................................................................... 25
Instrument LED power states ............................................................................................................................. 26
Changing between parameters .......................................................................................................................... 26
Entering data...................................................................................................................................................... 26
Text ................................................................................................................................................................ 26
Numeric data ................................................................................................................................................. 26
Instrument main gas read screen ...................................................................................................................... 27
Storage ............................................................................................................................................................... 27
Battery/charging ................................................................................................................................................ 27
Power supply front and back drawing ................................................................................................................ 28
Cleaning instructions .......................................................................................................................................... 29
Memory ............................................................................................................................................................. 29
Warning and error codes ................................................................................................................................... 29
Remote updates ................................................................................................................................................. 29
What you need............................................................................................................................................... 29
Registration .................................................................................................................................................... 29
Installation of the 5000 updater software ..................................................................................................... 30
Installation of XP Drivers ................................................................................................................................ 30
Installation of Vista and Win 7 drivers ........................................................................................................... 31
Updating the analyser .................................................................................................................................... 31
Update from file ............................................................................................................................................. 32
Menu key ........................................................................................................................................................... 33
Operation settings ............................................................................................................................................. 33
Timers ............................................................................................................................................................ 34
Gas Check ....................................................................................................................................................... 34
View data ....................................................................................................................................................... 35
Page 10 of 119
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© QED Environmental Systems Ltd.
BIOGAS 5000
Set alarms ...................................................................................................................................................... 36
Adjust flow fail ............................................................................................................................................... 38
Device settings ................................................................................................................................................... 39
Date and time ................................................................................................................................................ 39
Bluetooth ....................................................................................................................................................... 40
Device information......................................................................................................................................... 40
Diagnostics ..................................................................................................................................................... 41
User settings ...................................................................................................................................................... 42
Operating language ........................................................................................................................................ 42
Units of measurement ................................................................................................................................... 43
ID selection .................................................................................................................................................... 44
Adjust backlight .............................................................................................................................................. 46
Adjust volume ................................................................................................................................................ 47
User Prompts ................................................................................................................................................. 47
Exit menu ........................................................................................................................................................... 48
Taking readings ...................................................................................................................................................... 49
Preliminary checks before taking readings (best practice) ................................................................................ 49
Good practice ................................................................................................................................................. 50
Creating an ID .................................................................................................................................................... 50
Special action ..................................................................................................................................................... 51
Configuration of the data logging option ........................................................................................................... 52
Profiling option .............................................................................................................................................. 52
Flow devices ....................................................................................................................................................... 53
How to use an anemometer (optional) .......................................................................................................... 53
How to use a Pitot tube (optional) ................................................................................................................. 56
Cross-gas effects on methane, carbon dioxide and oxygen ............................................................................... 57
H2S Measurement .......................................................................................................................................... 58
How to use a temperature probe (optional) ...................................................................................................... 58
Instructions for use ........................................................................................................................................ 58
Taking gas and flow measurement .................................................................................................................... 59
The top methods of taking a reading ............................................................................................................. 59
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BIOGAS 5000
Detailed reading explained ............................................................................................................................ 59
Calibration .............................................................................................................................................................. 61
Calibration introduction ..................................................................................................................................... 61
Frequency of calibration – best practice ............................................................................................................ 61
Calibration gases ................................................................................................................................................ 62
Calibration set-up............................................................................................................................................... 63
Calibration equipment ....................................................................................................................................... 63
Gas analyser ....................................................................................................................................................... 64
Calibration processes – best practice ................................................................................................................ 64
Gas check in fresh air ......................................................................................................................................... 65
Calibration – mixtures 1, 2 & 3........................................................................................................................... 66
Restore to factory .............................................................................................................................................. 67
Calibration history .............................................................................................................................................. 67
Calibration summary .......................................................................................................................................... 67
Problem solving...................................................................................................................................................... 68
Warning and error display ................................................................................................................................. 68
Warnings displayed ........................................................................................................................................ 68
Service .................................................................................................................................................................... 69
User serviceable parts: ....................................................................................................................................... 69
Warranty policy ...................................................................................................................................................... 70
WEEE COMPLIANCE ............................................................................................................................................... 72
Appendices – safety instructions ........................................................................................................................... 73
Istruzioni di sicurezza - Italiano .......................................................................................................................... 73
Istruzioni per la sicurezza ............................................................................................................................... 73
Gli analizzatori di gas della serie 5000 sono certificati con riferimento alla classificazione delle aree
pericolose secondo ATEX e IECEx. .................................................................................................................. 73
Istruzioni per l’uso in sicurezza - Italiano ....................................................................................................... 73
Gli analizzatori di gas serie 5000 sono certificati per la classificazione di aree pericolose ............................. 74
Gli analizzatori di gas della serie 5000 sono certificati con riferimento alla classificazione delle aree
pericolose secondo CSA (USA) ....................................................................................................................... 75
MCERTS .......................................................................................................................................................... 76
Batteria e ricarica ........................................................................................................................................... 76
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BIOGAS 5000
Istruzioni per la pulizia ................................................................................................................................... 77
Prassi ottimali per rilevare le letture .............................................................................................................. 77
Prassi ottimali ................................................................................................................................................. 77
Taratura ......................................................................................................................................................... 78
Manutenzione ................................................................................................................................................ 78
Parti riparabili dall’utente: ............................................................................................................................. 79
Sicherheitshinweise - Deutsch ........................................................................................................................... 80
Sicherheitsvorschriften .................................................................................................................................. 80
Für ATEX und IECEx sind die Gasanalysatoren der 5000er Serie für den Einsatz in explosionsgefährdeten
Bereichen zertifiziert. ..................................................................................................................................... 80
Vorschriften zur sicheren Verwendung - Deutsch ......................................................................................... 80
Für CSA (Kanada) sind die Gasanalysatoren der 5000er Serie für den Einsatz in explosionsgefährdeten
Bereichen zertifiziert. ..................................................................................................................................... 81
Für CSA (USA) sind die Gasanalysatoren der 5000er Serie für den Einsatz in explosionsgefährdeten
Bereichen zertifiziert. ..................................................................................................................................... 82
MCERTS .......................................................................................................................................................... 83
Akku und Aufladen ......................................................................................................................................... 83
Reinigungsanweisungen ................................................................................................................................. 84
Good Practice beim Ablesen .......................................................................................................................... 84
Good Practice ................................................................................................................................................. 84
Kalibrieren ...................................................................................................................................................... 85
Wartung ......................................................................................................................................................... 85
Teile, die durch den Benutzer gewartet werden können: .............................................................................. 86
Consignes de sécurité - Français ........................................................................................................................ 87
Instructions concernant la sécurité ................................................................................................................ 87
Dans le cadre des certifications ATEX et IECEx, l'analyseur de gaz de la série 5000 est certifié pour la
catégorie zone dangereuse. ........................................................................................................................... 87
Instructions pour une utilisation sûre– Français ............................................................................................ 87
Pour CSA (Canada), l'analyseur de gaz de la série 5000 est certifié pour la catégorie zone dangereuse ....... 88
MCERTS .......................................................................................................................................................... 90
Batterie et mise en charge ............................................................................................................................. 90
Instructions de nettoyage .............................................................................................................................. 91
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BIOGAS 5000
Bonnes pratiques lors des mesures ............................................................................................................... 91
Bonnes pratiques ........................................................................................................................................... 91
Étalonnage ..................................................................................................................................................... 92
Entretien ........................................................................................................................................................ 92
Composants pouvant faire l'objet d'un entretien par l'utilisateur: ................................................................ 93
Instrucciones para un uso seguro - Español ....................................................................................................... 94
Instrucciones de seguridad ............................................................................................................................ 94
En cuanto a las directivas ATEX e IECEx, la serie 5000 de analizadores de gas ha recibido la certificación de
clasificación de área peligrosa ....................................................................................................................... 94
Instrucciones de seguridad (español) ............................................................................................................ 94
CLASE 2258 03 - EQUIPO DE CONTROL DE PROCESOS - Sistemas intrínsecamente seguros y no inflamables -
Para ubicaciones peligrosas ........................................................................................................................... 96
CLASE 2258 83 - EQUIPO DE CONTROL DE PROCESOS - Sistemas intrínsecamente seguros y no inflamables -
Para ubicaciones peligrosas - CERTIFICADO PARA LA NORMATIVA DE EE. UU. ............................................. 96
MCERTS .......................................................................................................................................................... 97
Batería y carga ............................................................................................................................................... 97
Instrucciones de limpieza ............................................................................................................................... 98
Consejos de utilidad ....................................................................................................................................... 98
Calibrado ........................................................................................................................................................ 99
Mantenimiento .............................................................................................................................................. 99
Mantenimiento realizable por el usuario: .................................................................................................... 100
Instruções para uso seguro – Português .......................................................................................................... 101
Instruções de Segurança .............................................................................................................................. 101
Para ATEX e IECEx a série 5000 de analisadores de gases são certificados para Classificação de área perigosa
..................................................................................................................................................................... 101
Instruções de segurança (Português) ........................................................................................................... 101
Para CSA (Canadá) a série 5000 de analisadores de gases são certificados para Classificação de área
perigosa ....................................................................................................................................................... 102
Para CSA (USA) a série 5000 de analisadores de gases são certificados para a classificação de área de
perigosa. ...................................................................................................................................................... 103
安全须知 - 中文 .............................................................................................................................................. 104
Instrukcje dotyczące bezpiecznego stosowania – Polskie ................................................................................ 108
Instrukcje bezpieczeństwa ........................................................................................................................... 108
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Analizatory posiadają poniższy certyfikat ATEX. ........................................................................................... 108
Kanada: Analizatory serii 5000 posiadają certyfikat dla poniższej klasy zagrożenia eksplozją. .................... 109
USA: Analizatory serii 5000 posiadają certyfikat dla poniższej klasy zagrożenia eksplozją. ......................... 110
Instrucțiuni de siguranță - Română .................................................................................................................. 111
Instructiuni de protective ............................................................................................................................. 111
Pentru ATEX si IECEx, analizoarele de gaz din seria 5000 sunt certificate Clasificarii de Zona Periculoasa .. 111
Pentru CSA (Canada) analizoarele din seria 5000 sunt sunt certificate Clasificarii de Zona Periculoasa ...... 113
Pentru CSA (SUA) analizoarele din seria 5000 sunt certificate Clasificarii de Zona Periculoasa ................... 113
Glossary of terms ................................................................................................................................................. 114
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BIOGAS 5000
MANUAL GUIDELINES
Hazard warnings and safety symbols
Information in this manual that may affect the safety of users and others is preceded by this
warning symbol.
Caution - Failure to follow the correct information may result in physical injury which in some cases
could be fatal. If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
General product label symbols are listed as follows:
CE conformity
-
The CE
-
marking is the
manufacturer's statement to the EU
authorities that the product complies
with all relevant CE-marking directives.
If the CSA mark appears with the
indicator "US" or "NRTL" it means that
the product is certified for the U.S.
market, to the applicable U.S. standards.
VDE mark is a symbol for electrical,
mechanical, thermal, toxic,
radiological and other hazards.
disposal for waste electrical and
electronic equipment and its
components.
Electric shock warning. Refer to operators manual.
Double insulated construction - does
not require an Earth.
Specific marking of explosion protection
(ATEX only).
II 2G
Equipment group and category. G =
gases; the type of explosive
atmosphere.
IECEx licenced mark
(IECEx only).
Fuse
Equipment for indoor use only.
Notes
Important/useful information and instructions are shown clearly throughout the manual in a note format. For
example:
Note: For further information please contact Technical Support at
QED
on
+44(0)333 800 0088
or email
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BIOGAS 5000
INTRODUCTION
This manual explains how to use the BIOGAS 5000 portable gas analyser. The BIOGAS 5000 is easy to use,
calibrate and configure and enables consistent collection of data for improved analysis and accurate reporting,
whilst helping to check the digester process is running efficiently.
Safety instructions
The 5000 series of gas analysers can be used for measuring gases from landfill sites and other
sources as described in this manual.
The operator may be exposed to harmful gases during the use of the instrument. Inhaling these
gases may be harmful to health and in some cases may be fatal.
It is the responsibility of the user to ensure that he/she is adequately trained in the safety aspects of
the gases being used and appropriate procedures are followed. In particular, where hazardous
gases are being used the gas exhausted from the analyser must be piped to an area where it is safe
to discharge the gas.
Hazardous gas can also be expelled from the instrument when purging with clean air.
The instrument has been designed to be used in explosive atmospheres as defined by the
classification. The instrument can be configured to measure low levels of several gases, but may not
be certified for use in potentially explosive atmospheres of these gases. It is the responsibility of the
operator to determine the protection concept and classification of equipment required for a
particular application and whether these gases create a potentially explosive atmosphere.
Note: Gas analysers are a sensitive piece of scientific equipment, and should be treated as such. If the
equipment is used in a manner not specified by the manufacturer, the protection provided by the
instrument may be impaired.
For ATEX and IECEx the 5000 series of gas analysers are certified to Hazardous Area Classification
II 2G Ex ib IIA T1 Gb (Ta = -10ºC to +50ºC)
It is vital instructions are followed closely. It is the responsibility of the operator to determine the protection
concept and classification required for a particular application.
(Reference European ATEX directive 2014/34/EU)
The following instructions apply to equipment covered by certificate numbers SIRA 11ATEX2197X and IECEx SIR
11.0089X:
The equipment may be used with flammable gases and vapours with apparatus group IIA and
temperature class T1.
The equipment can contain gas sensing heads for the detection of particular gases. The inclusion of a
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BIOGAS 5000
sensor does not infer that the equipment is suitable for the use of gases with a temperature class of less
than T1.
The equipment is only certified for use in ambient temperatures in the range -10ºC to +50ºC and should
not be used outside this range.
The equipment must not be used in an atmosphere of greater than 21% oxygen.
Repair of this equipment shall be carried out in accordance with the applicable code of practice.
When used in a hazardous area only use GF5.2 temperature probe (SIRA 11ATEX2197X and IECEx
SIR11.0089X). For connector C, the GF5.4 anemometer (BVS 04ATEXE194) for use with ATEX only. The
analyser should not be connected to any other devices in the hazardous area including the GF-USB lead
(connector A) or GF3.9 battery charger (connector B) supplied with the analyser.
Do not charge, recharge or open in a potentially explosive atmosphere.
In hazardous area only use “Temperature Probe GF5.2” in Connector B.
Connector C (Uo=10V,lo=5mA,Po=50mW,Ci=0,Li=0,Co=100uF,Lo=1000mH),
Connector B (Uo=5V,lo=6mA,Po=7mW,Ci=0,Li=0,Co=100uF,Lo=1000mH)
MAXIMUM NON-HAZARDOUS SUPPLIES:
Connector A - Um=6V Connector B - Um=10.1V
The safe area apparatus that is to be connected to the USB Port shall be a Safety Extra Low Voltage
(SELV) or Protective Extra Low Voltage (PELV) circuit.
Only a QED Environmental Systems Limited battery pack part number 20087 or 2011113 is permitted as a
replacement. This battery pack shall only be changed in a safe area by QED personnel or authorised
distributors.
Only Battery Charger type GF3.9 shall be used to recharge the batteries via Connector ‘B’.
If the equipment is likely to come into contact with aggressive substances, e.g. acidic liquids or gases that
may attack metals, or solvents that may affect polymeric materials, then it is the responsibility of the user
to take suitable precautions, e.g. regular checks as part of routine inspections or establishing from the
material’s data sheet that it is resistant to specific chemicals that prevent it from being adversely
affected, thus ensuring that the type of protection is not compromised.
The relative pressure range is +/-250 mbar. Note, however, that the input pressure should not exceed +/-
250 mbar relative to atmospheric pressure and the output pressure should not exceed +/- 100 mbar
relative to atmospheric pressure.
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BIOGAS 5000
For CSA (Canada) the 5000 series of gas analysers are certified to Hazardous Area Classification
CLASS 2258 03 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe and Non-Incendive Systems - For Hazardous
Locations
Ex ib IIA:
Model GA5000, GEM5000 and BIOGAS 5000 Methane Detectors; portable, battery powered with non-field-
replaceable Battery Pack P/N 20087 or 2011113; intrinsically safe and providing intrinsically safe circuits (“[ib]
for Zone 1) to Model GF5.2 Temperature Probe (Connector B) and with entity output parameters as tabulated
below; Temperature Code T1; -10 ºC  Tamb.  +50ºC.
Connector
Entity Parameters
Uo (V)
Io (mA)
Po (mW)
Co (uF)
Lo (mH)
Ci (uF)
Li (mH)
B
5.0
6
7
100
1000
0
0
C
10.0
5
50
100
1000
0
0
Note:
This device
has been investigated for electrical safety features only.
For CSA (USA) the 5000 series of gas analysers are certified to Hazardous Area Classification
CLASS 2258 83 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe and Non-Incendive Systems – For Hazardous
Locations - CERTIFIED TO U.S. STANDARDS
AEx ib IIA:
Model GA5000, GEM5000 and BIOGAS 5000 Methane Detectors; portable, battery powered with non-field-
replaceable Battery Pack P/N 20087 or 2011113; intrinsically safe and providing intrinsically safe circuits (“[ib]
for Zone 1) to Model GF5.2 Temperature Probe (Connector B) and with entity output parameters as tabulated
below; Temperature Code T1; -10 ºC ≤ Tamb. ≤ +50ºC.
Connector
Entity Parameters
Uo (V)
Io (mA)
Po (mW)
Co (uF)
Lo (mH)
Ci (u
F)
Li (mH)
B
5.0
6
7
100
1000
0
0
C
10.0
5
50
100
1000
0
0
Note:
This device has been investigated for electrical safety features only.
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BIOGAS 5000
MCERTS
MCERTS is the UK Environment Agency's Monitoring Certification Scheme. The scheme provides a framework
within which environmental measurements can be made in accordance with the Agency's quality requirements.
The scheme covers a range of monitoring, sampling and inspection activities.
Note:
MCERTS
-
Cross sensitivity tests using hydrogen sulphide were not
c
arried out on this instrument,
therefore, users should be aware if H2S is present on sites, as there may be an interferential effect.
MCERTS promotes public confidence in monitoring data and provides industry with a proven framework for
choosing monitoring systems and services that meet the Environment Agency's performance requirements.
The Environment Agency has established its Monitoring Certification Scheme (MCERTS) to deliver quality
environmental measurements. The MCERTS product certification scheme provides for the certification of
products according to Environment Agency performance standards, based on relevant CEN, ISO and national
standards.
MCERTS certified instruments have been tested by an independent body to ensure that they meet certain
performance requirements. In addition, the manufacturer of an MCERTS product is regularly audited to ensure
that the performance requirements of the certification are being continually met.
The 5000 series of gas analysers have been certified to Version 3.1 of the ‘Performance Standards for Portable
Emission Monitoring Systems’.
CIRIA
The CIRIA guideline ‘Assessing the risks posed by hazardous ground gases to buildings’ proposes that gas
concentrations and flow rates should be monitored.
As an example methodology, they suggest using a gas analyser to first measure flow and pressure and then
afterwards to measure gas concentration.
The logging profile option offers frequency of data to be collected within a timed period which, in return,
identifies a gas profile of the sample point being monitored, information about whether the sample point is
performing correctly, when the peaks occur and whether air is drawn in after a certain period. This logging
option is available on firmware software version 1.6.5
Versions of the GA5000 analyser range with internal flow on firmware version 1.6.5 and above have the ability to
take measurements according to the CIRIA guidelines, while still allowing other users to take the measurements
as before.
Radio Transmitting Devices
The BIOGAS 5000 may contain a Bluetooth module for the transmission of data wirelessly. The specification for
the Bluetooth module is as follows:
Transmit Frequency
2402 to 2480MHz
Output Power
+6dBm (4mW)
In addition, the gas analyser complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1) This device may not cause harmful interference.
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BIOGAS 5000
2) This device must accept any interference received, including interference that may cause undesired
operation.
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