Allen-Bradley SLC 5/04 Installation Instructions Manual

Publication 1747-IN009A-ML-P

Installation Instructions

SLC 5/03™, SLC 5/04™, and SLC 5/05™

Modular Processors

(Catalog Numbers 1747-L531, 1747-L532,

1747-L541, 1747-L542, 1747-L543,

1747-L551, 1747-L552, 1747-L553)

To Use Publication

Install your chassis

Installation du châssis

Installation des Chassis

Installazione dello chassis

Instalar el chasis

Instalar o chassi

1746-5.8

Install your power supply

Installation de l’alimentation

Installation des Netzteils

Installazione dell’alimentatore

Instalar la fuente de alimentación eléctrica

Instalar a fonte de energia

1746-IN004A-ML-P

Install your processor

Installation de processeur

Installation des Prozessors

Installazione del processore

Instalar el procesador

Instalar o processador

1747-IN009A-ML-P

English Section.................................... 3

Section en français............................ 15

Deutscher Abschnitt.......................... 27

Sezione italiana................................. 39

Sección en español............................ 51

Seção em português.......................... 63

Allen-Bradley Parts

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

Publication 1747-IN009A-ML-P

Installation Instructions

English Section

SLC 5/03™, SLC 5/04™, and SLC 5/05™

Modular Processors

(Catalog Numbers 1747-L531, 1747-L532,

1747-L541, 1747-L542, 1747-L543,

1747-L551, 1747-L552, 1747-L553)

Inside…........................................................................................page

Important User Information.................................................................. 4

For More Information ........................................................................... 5

Required Tools and Equipment............................................................. 6

Safety Considerations.......................................................................... 6

Installation Procedure .......................................................................... 7

Troubleshooting.................................................................................. 11

Specifications..................................................................................... 11

Battery Handling, Storing, and Transporting (Cat. No. 1747-BA)...... 13

Allen-Bradley Parts

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

Publication 1747-IN009A-ML-P

Important User Information

Because of the variety of uses for the products described in this publication, those

responsible for the application and use of this control equipment must satisfy

themselves that all necessary steps have been taken to assure that each application

and use meets all performance and safety requirements, including any applicable

laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in this guide

are intended solely for purposes of example. Since there are many variables and

requirements associated with any particular installation, Allen-Bradley does not

assume responsibility or liability (to include intellectual property liability) for actual

use based upon the examples shown in this publication.

Allen-Bradley publication SGI-1.1,

Safety Guidelines for the Application, Installation,

and Maintenance of Solid-State Control

(available from your local Allen-Bradley

office), describes some important differences between solid-state equipment and

electromechanical devices that should be taken into consideration when applying

products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or in part,

without written permission of Allen-Bradley Company, Inc., is prohibited.

Throughout these installation instructions we use notes to make you aware of safety

considerations:

Attention statements help you to:

•identify a hazard

•avoid the hazard

• recognize the consequences

!

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death, property

damage or economic loss.

Important:

Identifies information that is critical for successful application and

understanding of the product.

SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

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For More Information

As part of our effort to preserve, protect, and improve our environment, Allen-

Bradley is reducing the amount of paper we use. Less paper means more options for

you. In addition to traditional printed publications and CD-ROM versions, we now

offer on-line manuals with the most up-to-date information you can get. We

recommend that you read the related publications listed below before starting up

your control system.

Related Publications

If you would like a manual, you can:

• download a free electronic version from the internet:

www.theautomationbookstore.com

• purchase a printed manual by:

– contacting your local distributor or Rockwell Automation representative

– visiting www.theautomationbookstore.com

and placing your order

– calling 1.800.963.9548 (USA/Canada)

or 001.330.725.1574 (Outside USA/Canada)

For Refer to this Document Pub. No.

A more detailed description on how to install

and use your modular SLC 500 system.

SLC 500 Modular Hardware

Style Installation and Operation

Manual

1747-6.2

A reference manual that contains status file

data, instruction set, and troubleshooting

information.

SLC 500 and MicroLogix 1000

Instruction Set Reference

Manual

1747-6.15

A CD-ROM containing both of the manuals

listed above, plus the:

SLC 500 Analog I/O Modules User Manual

Discrete I/O Modules Installation Instructions

Discrete I/O Modules Product Data

SLC 500 Literature Collection on

CD-ROM

1747-CD1-1

Allen-Bradley Parts

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

Publication 1747-IN009A-ML-P

Required Tools and Equipment

• medium blade screwdriver

• programming equipment

• a 1747-PIC, 1784-KTX, or 1784-PCMK communication interface (or standard

Ethernet PC board - SLC 5/05 only)

Safety Considerations

For general recommendations concerning installation safety requirements and safety

related work practices, refer to the requirements specific to your region.

•

Europe

: Reference the standards found in EN 60204 and your national

regulations.

•

United States

: refer to NFPA 70E,

Electrical Safety Requirements for Employee

Workplaces.

!

ATTENTION: Never install, remove, or wire any module while

power is applied. Also, do not expose processor modules to surfaces

or other areas that may typically hold an electrostatic charge.

Electrostatic charges can alter or destroy memory.

Important:

See page 13 for information on proper battery handling, storage, and

transporting.

SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

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Installation Procedure

Install the Processor

Make sure system power is off; then insert the processor into slot 0 of the 1746

chassis.

Apply Power to the Processor

1. Energize the chassis power supply.

2. Check the chassis power supply and processor LEDs. The power LED on the

power supply should be on and the fault LED on the processor should be

flashing. See the figure on page 8 for location of the power supply and processor

LEDs.

Important:

The SLC 500 modular processors must be inserted into the left slot

(slot 0), as shown below. In addition, remove the protective wrap after

installing the processor.

Power

Supply

Protective Wrap

Card Guide

Processor Release

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

Publication 1747-IN009A-ML-P

Load Your Software

Refer to your programming software documentation.

Establish Communication to the Processor

1. Refer to the following table to establish communication between the processor

and your personal computer.

Processor Procedure

SLC 5/03 Connect 1747-PIC from the processor to your personal computer or a 1747-CP3

cable from channel 0 of the processor to the personal computer serial port.

SLC 5/04 Connect a 1747-CP3 cable from channel 0 of the processor to the personal

computer serial port or use a 1784-KT, 1784-KTX, 1784-KT2, or 1784-PCMK

card.

SLC 5/05 Connect a 1747-CP3 cable from channel 0 of the processor to the personal

computer serial port or use a 1784-KT, 1784-KTX, 1784-KT2, or -PCMK card. For

Ethernet connection, connect channel 1 of the processor and the PC Ethernet

Card (or 1784-PCMK) to an Ethernet hub using 10Base-T cable.

POWER

RUN

FLT

BATT

FORCE

DH485

RS232

POWER

RUN

FLT

BATT

FORCE

DH+

RS232

POWER

RUN

FLT

BATT

FORCE

ENET

RS232

Power Supply and LED Indicators

Indicates the LED is OFF

Indicates the LED is ON

Indicates the LED is FLASHING

Status of LED does not matter

SLC 5/05

SLC 5/04

SLC 5/03

SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

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2. Set the communication parameters of the software to match the default

parameters of the processor:

Replacing the Battery

Your SLC processor provides back-up power for RAM through a replaceable lithium

battery. This battery provides back-up for approximately 2 years. The BATT LED

on the front of the processor alerts you when the battery voltage has fallen below a

threshold level.

To replace the lithium battery follow these steps:

1. Remove power from the SLC 500 power supply.

2. Remove the processor from the chassis by pressing the retainer clips at both the

top and bottom of the module and slide it out.

3. Unplug the battery connector. Refer to the figure on page 10 for battery

connector location.

Channel 0 Configuration Channel 1 Configuration

SLC 5/03, 5/04, 5/05 SLC 5/03 SLC 5/04 SLC 5/05

DF1 Full-Duplex:

• no handshaking

• 19.2K baud

• CRC Error Check

• duplicate detect on

• no parity

DH-485:

• 19.2K baud

• node address = 1

DH+™:

• 57.6K baud

• node address = 1

Ethernet

!

ATTENTION: Do not remove the processor from the SLC 500

chassis until all power is removed from the SLC 500 power supply

!

ATTENTION: Do not expose the processor to surfaces or other

areas that may typically hold an electrostatic charge. Electrostatic

charges can alter or destroy memory.

Allen-Bradley Parts

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

Publication 1747-IN009A-ML-P

4. Remove the battery from the retaining clips.

5. Insert a new battery into the battery retaining clips.

6. Plug the battery connector into the socket as shown above.

7. Re-insert the module into the SLC 500 chassis.

8. Restore power to the SLC 500 power supply.

9. Close the processor door.

Important:

The SLC 5/03, 5/04, and 5/05 processors have a capacitor that

provides at least 30 minutes of battery back-up while the battery is

disconnected. Data in RAM is not lost if the battery is replaced within

30 minutes

Important:

See page 13 for information on proper battery handling, storage, and

transporting.

White

Red

Battery Connector

Left Side View

Battery

SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

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Troubleshooting

Before troubleshooting your SLC 500 system, please obtain an SLC 500 Modular

Hardware Style Installation and Operation Manual (1747-6.2) from one of the

sources listed on page 5. Refer to the chapter on Troubleshooting.

In addition to the SLC 500 Modular Hardware Style Installation and Operation

Manual, the SLC 500 and MicroLogix 1000 Instruction Set Reference Manual

(1747-6.15) may also be obtained from the sources listed on page 5. This manual

contains explanations and examples for the entire instruction set as well as for all

status words and bits. It also contains explanations for all possible fault codes found

in status word S:6.

Specifications

Operating Specifications

Specification for 1747- SLC 5/03 SLC 5/04 SLC 5/05

L531 L532 L541 L542 L543 L551 L552 L553

Memory (words) 8K 16K 16K 32K 64K 16K 32K 64K

Maximum I/O Capacity 4096 discrete inputs / 4096 discrete outputs

Max. Local System 3 chassis / 30 slots

Programming Instructions 99

Typical Scan Time

(1)

(1) The scan times are typical for a 1K ladder logic program consisting of simple ladder logic and

communication servicing. Actual scan times depend on your program size, instructions used, and the

communication protocol.

1 ms/K 0.9 ms/K

Bit Execution (XIC) 0.44µs 0.37 µs

Programming Software SLC 5/03s and SLC 5/04s: RSLogix 500™, PLC-500 A.I. Series™,

SLC 5/05s: RSLogix 500™

Allen-Bradley Parts

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

Publication 1747-IN009A-ML-P

Communication

Communication options for the SLC 5/03, 5/04, and 5/05 processors are as follows:

• DH485

• RS-232 protocols

(DF1 Full-Duplex, DF1 Half-Duplex “master/slave”, DH-485, or ASCII)

•Data Highway Plus™

(A 1785-KA5 is required for the SLC 5/03 and SLC 5/05 processors.)

• Ethernet TCP/IP (SLC 5/05 only)

General Specifications

Description Specification

Power Supply Loading at 5V dc 500 mA for the SLC 5/03 processor

1.0 A for the SLC 5/04 and 5/05 processors

Power Supply Loading at 24V dc 175 mA for the SLC 5/03 processor

200 mA for the SLC 5/04 and 5/05 processors

Program Scan Hold-up Time after Loss of

Power

20 ms to 3 s (dependent on power supply loading)

Noise Immunity NEMA Standard ICS 2-230

Vibration Displacement: 0.015 inch, peak-to-peak at 5-57 Hz

Acceleration: 2.5Gs at 57-2000 Hz

Shock (operating) 30Gs

Ambient Temperature Rating Operating: 0 to +60

°

C (+32

°

F to +140

°

F)

Storage: 40

°

C to +85

°

C (-40

°

F to +185

°

F)

Humidity 5 to 95% without condensation

Agency Certification UL listed

CSA approved

Class 1, Groups A, B, C or D, Division 2

CE compliant for all applicable directives

SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

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Memory Back Up

The following table shows the memory back up options for the SLC 5/03, 5/04, and

5/05 processors. Flash EPROMs (Flash Erasable Programmable Read Only

Memory) combine the versatility of EEPROMs (Electrically-Erasable Programmable

Read Only Memory) with the security of UVPROMs (UV-Erasable PROM).

Battery Handling, Storing, and Transporting (Cat. No. 1747-BA)

Handling

Storing

Store the lithium batteries in a cool, dry environment, typically +20°C to +25°C

(+68°F to +77°F) and 40% to 60% relative humidity.

Transporting

One or Two Batteries - Up to two batteries can be shipped together within the

United States without restriction. Regulations governing shipment to or within

other countries may differ.

Three or More Batteries - Procedures for the transportation of three or more

batteries shipped together within the United States are specified by the Department

of Transportation (DOT) in the Code of Federal Regulations, CFR49,

“Transportation.” An exemption to these regulations, DOT - E7052, covers the

transport of certain hazardous materials classified as flammable solids. This

exemption authorizes transport of lithium batteries by motor vehicle, rail freight,

cargo vessel, and cargo-only aircraft, providing certain conditions are met. Transport

by passenger aircraft is not permitted.

Memory Back

Up Option

SLC 5/03

(1747-L531,-L532)

SLC 5/04

(1747-L541, -542, -543)

SLC 5/05

(1747-L551, -552, -553)

Flash EPROM 1747-M11

1747-M12 (OS302+ only)

1747-M11

1747-M12 (OS401+ only)

1747-M11

1747-M12

!

ATTENTION: Do not charge the batteries. An explosion could

result or the cells could overheat causing burns. Do not open,

puncture, crush, or otherwise mutilate the batteries. An explosion may

result and/or toxic, corrosive, and flammable liquids would be exposed

Allen-Bradley Parts

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SLC 5/03™, SLC 5/04™, and SLC 5/05™ Modular Processors

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Shipment of depleted batteries for disposal may be subject to specific regulation of

the countries involved or to regulations endorsed by those countries, such as the

IATA Restricted Articles Regulations of the International Air Transport Association,

Geneva, Switzerland.

For disposal, batteries must be packaged and shipped in accordance with

transportation regulations, to a proper disposal site. The U.S. Department of

Transportation authorizes shipment of “Lithium batteries for disposal” by motor

vehicle only in regulation 173.1015 of CFR 49 (effective January 5, 1983). For

additional information contact:

U.S. Department of Transportation

Research and Special Programs Administration

400 Seventh Street, S.W.

Washington, D.C. 20590

Although the Environmental Protection Agency at this time has no regulations

specific to lithium batteries, the material contained may be considered toxic,

reactive, or corrosive. The person disposing of the material is responsible for any

hazard created in doing so. State and local regulations may exist regarding the

disposal of these materials.

For a lithium battery material safety data sheet, contact the manufacturer:

Sanyo Energy Corporation

600 Supreme Drive

Bensenville, IL 60106

Important:

Regulations for transportation of lithium batteries are periodically

revised.

!

ATTENTION: Do not incinerate or dispose of lithium batteries in

general trash collection. Explosion or violent rupture is possible.

Batteries should be collected for disposal in a manner to prevent

against short circuiting, compacting, or destruction of case integrity

and hermetic seal.

Publication 1747-IN009A-ML-P

Notice d’installation

Section en français

Processeurs modulaires SLC 5/03™,

SLC 5/04™ et SLC 5/05™

(Références 1747-L531 1747-L532,

1747-L541, 1747-L542, 1747-L543,

1747-L551, 1747-L552, 1747-L553)

Contenu… ....................................................................................page

Informations utilisateur...................................................................... 16

Complément d’informations............................................................... 17

Outils et équipement requis............................................................... 18

Considérations de sécurité................................................................. 18

Procédure d’installation ..................................................................... 19

Dépannage ......................................................................................... 23

Spécifications..................................................................................... 23

Manipulation, stockage et transport de piles (Réf. 1747-BA) ........... 25

Allen-Bradley Parts

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Processeurs modulaires SLC 5/03™, SLC 5/04™ et SLC 5/05™

Publication 1747-IN009A-ML-P

Informations utilisateur

En raison de la diversité des utilisations des produits décrits dans le présent manuel,

les personnes responsables de l’équipement doivent s’assurer que toutes les mesures

ont été prises pour que l’application et l’utilisation des produits soient conformes

aux exigences de performance et de sécurité, ainsi qu’aux lois, règlements, codes et

normes en vigueur.

Les illustrations, schémas et exemples de programmes contenus dans ce manuel sont

présentés à titre indicatif seulement. En raison des nombreuses variables et impératifs

associés à chaque installation, la société Allen-Bradley ne saurait être tenue pour

responsable ou redevable (y compris en matière de propriété intellectuelle) des suites

d’utilisation réelle basée sur les exemples et schémas présentés dans ce manuel.

La publication SGI-1.1, «

Safety Guidelines for the Application, Installation, and

Maintenance of Solid-State Control

» (disponible auprès de votre agence commerciale

Allen-Bradley) décrit certaines différences importantes entre les équipements

électroniques et les équipements électromécaniques qui devront être prises en

considération lors de l’application de ces produits comme indiqué dans la présente

publication.

Toute reproduction partielle ou totale du présent manuel sans autorisation écrite de

la société Allen-Bradley est interdite.

Des remarques sont utilisées tout au long de ce manuel pour attirer votre attention

sur les mesures de sécurité à prendre en compte :

Les encarts « Attention » vous aident à :

• identifier un danger

•éviter un danger

• discerner les conséquences

!

ATTENTION : Indique les informations sur les pratiques ou

circonstances pouvant entraîner des dommages corporels, dégâts

matériels ou pertes financières.

Important :

Indique les informations déterminantes pour la bonne compréhension

et application du produit.

Processeurs modulaires SLC 5/03™, SLC 5/04™ et SLC 5/05™

17

Publication 1747-IN009A-ML-P

Complément d’informations

Dans le cadre des efforts de protection, de sauvegarde et d’amélioration de

l’environnement, Allen-Bradley réduit la quantité de papier utilisé. Moins de papier,

c’est aussi un plus grand choix pour les utilisateurs : outre les publications imprimées

traditionnelles et versions sur CD-ROM, nous vous offrons maintenant des manuels

en ligne comportant les informations les plus récentes. Nous vous recommandons de

lire les publications associées, énumérées ci-dessous, avant de lancer votre système de

commande.

Publications associées

Pour vous procurer un manuel, vous pouvez :

• le charger gratuitement depuis le site Internet :

www.theautomationbookstore.com

• acheter un manuel imprimé. Pour cela :

– contactez votre distributeur local Rockwell Automation

– visitez www.theautomationbookstore.com

et commandez-le en ligne

– appelez le 1.800.963.9548 (USA/Canada)

ou le 001.330.725.1574 (hors USA/Canada)

Pour Voir ce document Réf.

Une description plus détaillée de l’installation

et de l’utilisation de votre système modulaire

SLC 500.

SLC 500 Modular Hardware

Style Installation and

Operation Manual

1747-6.2

Un manuel de référence comportant des

informations sur les données du fichier d’état,

le jeu d’instructions et le dépannage.

Manuel de référence et de

jeu d’instructions SLC 500 et

MicroLogix 1000

1747-6.15FR

Un CD-ROM contenant les manuels énumérés

ci-dessus plus :

Manuel d’utilisation des modules d’E/S

analogiques SLC 500

Notice d’installation des modules d’E/S TOR

Description produit des modules d’E/S TOR

Ensemble des manuels SLC

500 sur CD-ROM

1747-CD1-1

Allen-Bradley Parts

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Processeurs modulaires SLC 5/03™, SLC 5/04™ et SLC 5/05™

Publication 1747-IN009A-ML-P

Outils et équipement requis

• un tournevis plat de taille moyenne

• un équipement de programmation

• une interface de communication 1747-PIC, 1784-KTX ou 1784-PCMK (ou

une carte Ethernet PC standard - uniquement SLC 5/05)

Considérations de sécurité

Pour connaître les recommandations générales relatives aux impératifs de sécurité

d’installation et de protection des postes de travail, reportez–vous aux normes en

vigueur dans votre région.

•

Europe

: Référence aux normes EN 60204 et aux réglementations nationales.

•

Etats-Unis

: Référence au NFPA 70E, «

Electrical Safety Requirements for Employee

Workplaces

».

!

ATTENTION : Ne jamais installer, retirer ou câbler un module

sous tension. N’exposez pas les modules processeurs aux surfaces ou

autres zones généralement soumises à des charges électrostatiques. Les

charges électrostatiques peuvent endommager ou détruire la

mémoire.

Important :

Pour plus d’informations sur la manipulation, le stockage et le

transport des piles, reportez-vous à la page 25.

Processeurs modulaires SLC 5/03™, SLC 5/04™ et SLC 5/05™

19

Publication 1747-IN009A-ML-P

Procédure d’installation

Installation du processeur

Assurez-vous que l’alimentation est hors tension, puis insérez le processeur dans

l’emplacement 0 du châssis 1746.

Mise sous tension du processeur

1. Mettez l’alimentation du châssis sous tension.

2. Surveillez les voyants LCD du processeur et d’alimentation du châssis. Le voyant

LCD d’alimentation doit être allumé et le voyant LCD d’erreur du processeur

doit clignoter. Reportez-vous à la figure de la page 20 pour localiser les voyants

LCD du processeur et d’alimentation du châssis.

Important :

Les processeurs modulaires SLC 500™ doivent être insérés dans

l’emplacement de gauche (emplacement 0), comme illustré ci-dessous.

Retirez la bande de protection après avoir installé le processeur.

Alimentation

Bande de protection

Guide-carte

Loquet du

processeur

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Processeurs modulaires SLC 5/03™, SLC 5/04™ et SLC 5/05™

Publication 1747-IN009A-ML-P

Chargement de votre logiciel

Réferez-vous à la documentation de votre logiciel de programmation.

Establissement des communications avec le processeur

1. Reportez-vous au tableau suivant pour établir la communication entre le

processeur et votre ordinateur personnel.

Processeur Procédure

SLC 5/03 Connectez le 1747-PIC du processeur à votre ordinateur personnel ou un câble

1747-CP3 du canal 0 du processeur au port série de votre ordinateur personnel.

SLC 5/04 Connectez un câble1747-CP3 du canal 0 du processeur au port série de votre

ordinateur personnel ou utilisez une carte 1784-KT, 1784-KTX, 1784-KT2 ou

1784-PCMK.

SLC 5/05 Connectez un câble1747-CP3 du canal 0 du processeur au port série de votre

ordinateur personnel ou utilisez une carte 1784-KT, 1784-KTX, 1784-KT2 ou

1784-PCMK. Pour une connexion Ethernet, connectez le canal 1 du processeur

et la carte Eternet PC (ou 1784-PCMK) à un plot Ethernet à l’aide d’un câble

10Base-T

POWER

RUN

FLT

BATT

FORCE

DH485

RS232

POWER

RUN

FLT

BATT

FORCE

DH+

RS232

POWER

RUN

FLT

BATT

FORCE

ENET

RS232

Indique que le voyant est eteint.

Indique que le voyant est allume.

Indique que le voyant clignote.

L’etat du voyant n’a pas d’importance.

SLC 5/03

SLC 5/05

SLC 5/03

Voyants d’alimentation

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