SICK Flexi Gateway GETC1 Expansion module - gateway Istruzioni per l'uso

Tipo
Istruzioni per l'uso
O P E R A T I N G I N S T R U C T I O N S
Flexi Gateway GETC1
Expansion module - gateway
Described product
F
lexi Gateway GETC1
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
T
his work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
T
his document is an original document of SICK AG.
EtherCA
EtherCat® is a registered trademark and patented technology licensed by Beckhoff
Automation GmbH, Germany.
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Contents
1 About this document........................................................................ 5
1.1 Purpose of this document........................................................................ 5
1.2 Scope......................................................................................................... 5
1.3 Target groups and structure of these operating instructions................ 5
1.4 Further information................................................................................... 6
1.5 Symbols and document conventions...................................................... 6
2 Safety information............................................................................ 8
2.1 General safety notes................................................................................ 8
2.2 Intended use............................................................................................. 8
2.3 Improper use............................................................................................. 8
2.4 Requirements for the qualification of personnel.................................... 8
3 Product description........................................................................... 10
3.1 Configuration of the safety controller...................................................... 10
3.2 Overview of the module............................................................................ 11
3.3 Configuration and function...................................................................... 11
3.4 Status indicators....................................................................................... 12
4 Project planning................................................................................ 13
4.1 Design........................................................................................................ 13
4.2 Integration into the controller network.................................................... 13
4.2.1 Integration via the fieldbus interface..................................... 13
5 Mounting............................................................................................. 15
5.1 Safety......................................................................................................... 15
5.2 Mounting procedure................................................................................. 15
5.3 Module exchange...................................................................................... 15
6 Electrical installation........................................................................ 16
6.1 Safety......................................................................................................... 16
6.2 Device connection.................................................................................... 16
7 Configuration..................................................................................... 17
7.1 Offline, online and security configuration............................................... 17
7.2 Configuring the network interfaces......................................................... 18
7.2.1 Configuring the higher-level controller.................................... 18
7.2.2 Enabling emergency messages.............................................. 18
7.2.3 Addressing................................................................................ 19
7.2.4 Configuring the output data (routing to CPU)......................... 19
7.2.5 Configuring the input data (routing to network)..................... 20
8 Commissioning.................................................................................. 22
8.1 Check during commissioning and modifications.................................... 22
CONTENTS
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9 Operation............................................................................................ 23
9.1 Operation of the display........................................................................... 23
9.2 Display menu............................................................................................ 23
9.3 Regular thorough check........................................................................... 23
10 Maintenance...................................................................................... 24
10.1 Regular thorough check........................................................................... 24
11 Troubleshooting................................................................................. 25
11.1 Status indicators....................................................................................... 25
11.2 Possible faults........................................................................................... 27
12 Decommissioning............................................................................. 28
12.1 Disposal..................................................................................................... 28
13 Technical data.................................................................................... 29
13.1 Data sheet................................................................................................. 29
13.2 Data exchange in the network................................................................. 30
13.2.1 EtherCAT® – standard objects............................................... 30
13.2.2 EtherCAT® – manufacturer-specific objects.......................... 31
13.3 Dimensional drawings.............................................................................. 36
14 Ordering information........................................................................ 37
14.1 Scope of delivery....................................................................................... 37
14.2 Ordering information for main module.................................................... 37
14.3 Ordering information for expansion module........................................... 37
14.4 Ordering information for accessories...................................................... 37
15 Annex.................................................................................................. 39
15.1 Compliance with EU directives................................................................. 39
16 List of figures..................................................................................... 40
17 List of tables....................................................................................... 41
CONTENTS
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1 About this document
1.1 Purpose of this document
These operating instructions contain the information required during the life cycle of the
s
afety controller.
Operating instructions of the safety controller must be made available to all people who
work with the device.
1.2 Scope
These operating instructions apply to the Flexi Compact safety controller.
T
his document is included with the following SICK part numbers (this document in all
available language versions):
8024566
Furthermore, the following documents contain information about the safety controller:
T
able 1: Available documents
Document Title Part number
Operating instructions FLX3-XTDI1 expansion module
f
or safety controllers
8024571
Operating instructions FLX3-XTDO1 expansion mod‐
ule for safety controllers
8024570
Operating instructions FLX0-GPNT1 expansion mod‐
ule f
or safety controllers
8024567
Operating instructions FLX0-GETC1 expansion mod‐
ule for safety controllers
8024566
Operating instructions Flexi Loop Safe Series Con‐
nection Hardware
8015834
Operating instructions Flexi Loop in the Safety
D
esigner Software
8018174
Competence brochure Guide for Safe Machinery 8008007
1.3 Target groups and structure of these operating instructions
These operating instructions are intended for the following target groups: project devel‐
oper
s (planners, developers, designers), installers, electricians, safety experts (such as
CE authorized representatives, compliance officers, people who test and approve the
application), operators, and maintenance personnel.
These operating instructions are organized by the life phases of the device: project
planning, mounting, electrical installation, commissioning, operation and maintenance.
The table below shows the target groups and how – for many applications – these are
typically divided up between the manufacturer and the entity operating the machine in
which the device is to be integrated:
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Area of responsibility Target group Specific chapters of these operating instruc‐
t
ions
1)
Manufacturer Project developers
(planners, developers,
designers)
Project planning, page 13
Technical data, page 29
Installers Mounting, pa
ge 15
Electricians Electrical installation, page 16
Safety experts Project planning, pa
ge 13
Commissioning, page 22
Technical data, page 29
Operating entity Operators Troubleshooting, pa
ge 25
Maintenance staff Troubleshooting, page 25
Ordering information, page 37
1)
Chapters not listed here are intended for all target groups. All target groups must follow all of the safety
and warning instructions in all chapters of the operating instructions!
In other applications, the operating organization is also the manufacturer of the equip‐
ment w
ith the corresponding allocation of the target groups.
1.4 Further information
www.sick.com
T
he following information is available via the Internet:
This document in other languages
Data sheets and application examples
CAD files and dimensional drawings
Certificates (such as the EU declaration of conformity)
Guide for Safe Machinery. Six steps to a safe machine
Safety Designer (software for configuring safety solutions made by SICK AG)
1.5 Symbols and document conventions
The following symbols and conventions are used in this document:
Safety notes and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indic
ates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indic
ates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indic
ates a situation presenting possible danger, which may lead to property damage if
not prevented.
1 ABOUT THIS DOCUMENT
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NOTE
Indic
ates useful tips and recommendations.
Instructions to action
b
T
he arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
The check mark denotes the result of an instruction.
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2 Safety information
2.1 General safety notes
This chapter contains general safety information about the safety controller.
F
urther safety information is provided in the respective chapters to cover the specific
situations in which the product may be used.
DANGER
If t
he device is not integrated in the way intended by the manufacturer, the protective
function of the device can be impaired. The dangerous state may be ended too late.
b
Plan the integration of the safety component in accordance with the machine
requirements, see "Project planning", page 13.
2.2 Intended use
The Flexi Compact safety controller is a freely configurable control for safety applica‐
t
ions. Sensors and switching elements (e.g. light curtains, laser scanners, switches,
sensors, encoders, emergency stop pushbuttons) are connected to the safety controller
and are linked logically. The corresponding actuators of the machines or systems can
be switched off safely via the switching outputs of the safety controller.
Incorrect use, improper modification or manipulation of the module will invalidate any
warranty from SICK; in addition, any responsibility and liability of SICK AG for damage
and secondary damage caused by this is excluded.
The safety controller system is only suitable for use in industrial environments.
2.3 Improper use
Among others, the safety controller is not suitable for the following applications:
Out
doors
Underwater
In explosion-hazardous areas
In residential areas
2.4 Requirements for the qualification of personnel
The protective device must be configured, installed, connected, commissioned, and
ser
viced by qualified safety personnel only.
Project planning
For project planning, a person is considered competent when he/she has expertise and
experience in the selection and use of protective devices on machines and is familiar
with the relevant technical rules and national work safety regulations.
Mechanical mounting, electrical installation, and commissioning
F
or the task, a person is considered qualified when he/she has the expertise and
experience in the relevant field and is sufficiently familiar with the application of the
protective device on the machine to be able to assess whether it is in an operationally
safe state.
2 S
AFETY INFORMATION
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Operation and maintenance
F
or operation and maintenance, a person is considered competent when he/she has
the expertise and experience in the relevant field and is sufficiently familiar with the
application of the protective device on the machine and has been instructed by the
machine operator in its operation.
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3 Product description
3.1 Configuration of the safety controller
Configuration of the safety controller
A s
afety controller comprises the following components:
A main module
Up to 12 optional expansion modules (excluding maximum 1 gateway)
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
I3
I5
Q1
Q7
I4
I6
Q2
Q8
A2
I7
Q3
Q5
A1
I8
Q4
Q6
I2
PWR
I1
1
2
3
FLEXIcompact
CV
I1
I3
I7
X1
I2
I4
I8
X
2
X
4
I5
I9
I11
X3
I6
I10
I12
I15
I17
X5
Q3
I16
I18
X6
Q4
A2
I19
X7
Q1
A1
I20
X8
Q2
I14
PWR
I13
Figure 1: Example maximum configuration
1
Main module
2
Expansion module - gateway
3
IO expansion module
Complementary information
The gateway and IO expansion modules can be arranged arbitrarily.
3 PRODUCT DESCRIPTION
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3.2 Overview of the module
1
2
3
4
5
Figure 2: Gateway expansion module
1
Release element of the module
2
Display
3
RJ45 female connector: EtherCAT® input
4
RJ45 female connector: EtherCAT® output
5
Backplane bus
3.3 Configuration and function
Prerequisites
T
he module can only be operated with a main module.
Configuration
Table 2: Interfaces of the module
Description Quantity
RJ45 female connector 2
Function
T
he module enables a safety controller to send data to a network for control and
diagnostic purposes, and to receive data from the network.
The module offers the following functions:
Integration into an EtherCAT® network as a slave
An EtherCAT® master (e.g., higher-level controller or computer) and/or another Ether‐
CAT® slave device can be connected at the RJ45 female connector.
Complementary information
V
oltage is supplied to the module via the backplane bus. Communication with the
main module of the safety controller also occurs via the backplane bus.
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3.4 Status indicators
Status indicators
Figure 3: Status indicators
Status indicator
T
able 3: Status indicator
Labeling Color Function
PWR Green/Red Device status
RUN Green EtherCAT® operational status
ERR Red EtherCAT® error
IN, OUT Green/yellow/white Network activity for Ethernet
R
J45 female connector 1 and
female connector 2
Further topics
"Oper
ation", page 23
"Troubleshooting", page 25
3 P
RODUCT DESCRIPTION
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4 Project planning
4.1 Design
Mounting
En
vironment meets the requirements of IP54 or higher, e.g., IP54 control cabinet.
Mounting on a 35 mm × 7.5 mm mounting rail in accordance with IEC 60715.
The mounting rail is connected to the functional earth.
Mounting rail is mounted on a mounting plate.
Mounting plate is connected to functional earth.
Mounting in a vertical orientation (on a horizontal mounting rail).
Take suitable ESD protection measures.
Air circulation
To ensure sufficient air circulation and cooling, sufficient distance must be kept in the
control cabinet above and below the module.
Provide an adequate clearance in front of the module (front side) for the connected
cables.
≥ 30≥ 30
≥ 25
Figure 4: Clearances for adequate air circulation
R
equired distance:
Above and below the module: ≥ 30 mm
In front of the module: ≥ 25 mm
4.2 Integration into the controller network
4.2.1 Integration via the fieldbus interface
Prerequisites
T
he EtherCAT® slave information (ESI file) is installed in the hardware catalog of
the higher-level controller.
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Parameters to be configured
P
arameter:
Unique station alias
You can configure the parameters via the following interfaces:
Safety Designer
Configuration software for the relevant fieldbus network
Complementary information
Y
ou can find the required device description file and the device symbol for integration
into a higher-level controller in the following locations:
On the Internet on the gateway product page at www.sick.com
In the configuration software program directory on the computer
4 P
ROJECT PLANNING
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5 Mounting
5.1 Safety
WARNING
E
lectrical voltage
There is a risk of injury from electrocution while connecting the devices.
b
Disconnect the power for the entire plant/machine.
WARNING
Unintended start of the plant/machine
The plant/machine could inadvertently start while you are connecting the devices.
b
Disconnect the power for the entire plant/machine.
5.2 Mounting procedure
For information on the mounting process, please see the operating instructions:
“F
lexi Compact” (SICK part number 8024573)
5.3 Module exchange
Approach
1.
Disconnect the module and the connected components from all voltage sources.
2. Dismantle the defective module.
3. Mount the new module.
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6 Electrical installation
6.1 Safety
WARNING
E
lectrical voltage
There is a risk of injury from electrocution while connecting the devices.
b
Disconnect the power for the entire plant/machine.
WARNING
Unintended start of the plant/machine
The plant/machine could inadvertently start while you are connecting the devices.
b
Disconnect the power for the entire plant/machine.
6.2 Device connection
Prerequisites
N
etwork cable requirement:
Type: 100Base-TX
Cables with RJ45 connections
Twisted pair Ethernet cable, maximum length 100 m in accordance with
EN 50173
Use of wire pairs 1/2 and 3/6
Shielded cables
Cat 5 STP or higher
Pin assignment
1
2
Figure 5: Connections
1
RJ45 female Ethernet connector
2
RJ45 female Ethernet connector
6 ELE
CTRICAL INSTALLATION
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7 Configuration
7.1 Offline, online and security configuration
Overview
All c
onfiguration parameters are assigned to a configuration group. The configuration
groups differ, for example, when transmitting and saving the configuration.
The following configuration groups are available
Offline configuration
Online configuration
Security configuration
Offline configuration
All of
fline configuration parameters are written to the safety controller using the Transfer
to device function. The offline configuration includes, for example, all parameters of the
hardware configuration.
These parameters can only be configured in the configuration software.
To configure the parameters, no connection to the safety controller must exist. Only
establish a connection to the safety controller when you want to transfer the configura‐
tion.
The application is stopped while the configuration is transferred to the safety controller.
The offline configuration is stored in the SmartPlug. A (defective) module can be
replaced with a compatible module without having to reconfigure the device. The offline
configuration must be compatible with the physical safety controller.
Within the offlline configuration, a distinction is made between the following configura‐
tion data.
Configuration data:
Safety configuration
Configuration data that affect the safety function of a device, e.g., configuration of
s
afety capable inputs, safety outputs, logic, …
S
tandard configuration
Configuration data that affect the non-safety function of a device, e.g., configura‐
t
ion of test outputs, configuration of non-safe modules.
N
on-functional configuration
Configuration data that have no effect on the functioning of the device, e.g. tag
name
s, comments in the logic, project information of the user
Online configuration
Each of the online configuration parameters have their own transfer option and can
be individually written to the safety controller. The online configuration includes, for
example, the parameters relating to the network settings.
These parameters can be configured in the configuration software or via a module with
a display.
To configure the parameters using the configuration software, a connection to the
safety controller must exist.
The application does not need to be stopped while the configuration is transferred to
the safety controller.
The online configuration is saved in and read back from the SmartPlug using the mod‐
ule position and the module type. If the module position is maintained, a (defective)
module can be replaced with a compatible module without having to reconfigure the
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device. If the module position is changed, the saved parameters will not work. If, for
e
xample, the module position of a gateway is changed, the connection parameters
need to be reconfigured before a connection to the safety controller can be established.
The old module positions are corrected when writing an offline configuration.
If online configuration parameters are configured without a SmartPlug inserted, these
settings will only apply temporarily until the safety controller is restarted or a SmartPlug
is inserted.
Security configuration
T
he security configuration includes the following parameters:
Passwords for user groups
These parameters can only be configured in the configuration software.
The application does not need to be stopped while the configuration is transferred to
the safety controller.
The security configuration is saved in the SmartPlug. A (defective) module can be
replaced with a compatible module without having to reconfigure the device.
Further topics
"Smar
tPlug"
"Display menu", page 23
7.2 Configuring the network interfaces
7.2.1 Configuring the higher-level controller
Approach
1.
Load the device description file into the configuration software of the higher-level
controller. Follow the instructions in the online help or in the user manual of the
higher-level controller to do so.
2. Add the gateway in the EtherCAT® network.
3. Select and configure the process data objects (PDOs). Only one input PDO and one
output PDO can be active at any one time.
4. If necessary, assign a station alias.
Complementary information
You can find the device description file and device symbol on the gateway product page
at www.sick.com.
The selected PDOs of the higher-level controller must match the selected PDOs in the
configuration software.
7.2.2 Enabling emergency messages
Approach
1.
In the main navigation pane, click Configuration.
2. In the navigation pane under GETC, select the EtherCAT emergency messages menu
item.
3. Activate the All active option.
The emergency messages are transmitted to the higher-level control system.
7 C
ONFIGURATION
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7.2.3 Addressing
7.2.3.1 Setting a station alias
Overview
St
ation alias is a 16-bit address than you can use to address the device in the higher-
level control system.
Approach
1. In the main navigation pane, click Configuration.
2. In the navigation tree of the required module, select the Addressing menu item.
3. Enter the station alias in the Setting for station alias field.
7.2.3.2 Reading and transmitting values
Overview
If t
he values in the project and the values in the device differ, you can read the values
from the device and apply them to the project or transfer the values from the project to
the device.
Approach
1. In the main navigation pane, click Configuration.
2. In the navigation tree of the required module, select the Addressing menu item.
3. Perform the required action:
°
Click on Read from device. The values are read from the device and adopted in
the project.
°
Click on Transmit to device. The values are read from the device and adopted in
the project.
7.2.4 Configuring the output data (routing to CPU)
Overview
T
he gateway can receive up to 100 bytes of output data from a higher-level control
system. The actual data volume and contents depends on how the output data are
configured in the higher-level control system.
The configuration of the output data includes the following points:
Specifying the routing
Enter the tag names for the data received from the network
Approach
1.
In the main navigation pane, click Configuration.
2. In the navigation tree of the required module, select Routing to CPU.
3. In the PDO used from file drop-down menu, select the data volume configured in the
higher-level control system.
A red guide line shows the end of the configured data volume.
4. Select a routing template and drag it onto a single byte or several bytes of the
output data block.
The bits, bytes or data formats are available as inputs in the logic editor.
Each bit, byte or data format inherits a default tag name from the routing.
5. If required, edit the default tag name in the Settings tab.
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Complementary information
T
able 4: Colors of the bytes and bits of a record
Color Meaning
Light blue The byte or the bit is empty.
Blue The byte or the bit is occupied. The relevant module, input or
out
put is configured in the hardware configuration of the safety
controller.
Gray The byte or the bit is occupied. The relevant module, input or
output is not yet configured in the hardware configuration of the
safety controller.
You can monitor the status of the communication with the network. A status bit for the
r
eceipt of data from the network is provided for this. If the gateway detects a fault in the
communication, it sets the contents of the output records and the associated status bit
to Null.
7.2.5 Configuring the input data (routing to network)
Overview
T
he gateway can send up to 100 bytes of input data to a higher-level control system.
The input data can comprise the statuses of the inputs and outputs, the logic results, or
diagnostic data.
Approach
1.
In the main navigation pane, click Configuration.
2. In the navigation tree of the required module, select Routing to Network.
3. In the PDO used from file drop-down menu, select the data volume configured in the
higher-level control system.
A red guide line shows the end of the configured data volume.
4. Select the required input data and drag it onto a single byte or several bytes of the
input data block.
The following input data are available:
°
Routing templates contain templates for the routing of data from the logic
editor.
°
Inputs contain the input values of the modules.
°
Outputs contain the output values of the modules as well as the logic results
from the logic editor.
°
Diagnostics contains the checksums and status information of the modules.
The bits, bytes or data formats are available as individual outputs in the logic
editor.
Each bit, byte or data format inherits a default tag name from the routing.
5. If required, edit the default tag name in the Settings tab.
Complementary information
T
able 5: Colors of the bytes and bits of a record
Color Meaning
Light blue The byte or the bit is empty.
Blue The byte or the bit is occupied. The relevant module, input or
out
put is configured in the hardware configuration of the safety
controller.
Gray The byte or the bit is occupied. The relevant module, input or
output is not yet configured in the hardware configuration of the
safety controller.
7 CONFIGURATION
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O P E R A T I N G I N S T R U C T I O N S | Flexi Gateway GETC1 8024579/2020-11-10 | SICK
Subject to change without notice
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SICK Flexi Gateway GETC1 Expansion module - gateway Istruzioni per l'uso

Tipo
Istruzioni per l'uso