Valid for serial no. 652--xxx--xxxx0444 536 027 081107
Aristot
MechControl 2
MechControl 4
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 13..............................................
Ðóññêèé
TOCr
-- 3 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
2.2 Ïàíåëü óïðàâëåíèÿ WO100 6................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Ïèòàíèå îò ñåòè 7..........................................................
4.2 Ïîäâåñíîå óñòðîéñòâî 7...................................................
4.3 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà 8....................................
5 ÏÐÈÌÅÍÅÍÈÅ 9....................................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................
5.2 Ãàçîâûé ðàñõ îäîìåð 10.....................................................
5.3 Ñîåäèíåíèå USB 10.........................................................
5.4 Ïîäâîä âîäû 10.............................................................
5.5 Êîíòðîëü ðàñõ îäà ãàçà 10....................................................
5.6 Ïîÿñíåíèÿ ê ñèìâîëàì 10...................................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
6.1 Èíñïåêöèÿ è î÷èñòêà 11.....................................................
6.2 Ïðèíòåð 12.................................................................
7 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.................
ÑÕÅÌÀ 24..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 28.....................................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 29...........................
dp01d1ra -- 4 --
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîò û äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê ò ðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò .ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàò ü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
ÎÑÒÎÐÎÆÍÎ!
Îáîðóäîâàíèå Class À íå ïðåäíàçíà÷åíî äëÿ èñïîëüçîâàíèÿ â
æèëûõ ïîìåùåíèÿõ, ãäå ýëåêòðîñíàáæåíèå îñóùåñòâëÿåòñÿ èç
áûòîâûõ ñåòåé íèçêîãî íàïðÿæåíèÿ. Â òàêèõ ìåñòàõ ìîãóò
ïîÿâèòüñÿ ïîòåíöèàëüíûå òðóäíîñòè îáåñïå÷åíèå
ýëåêòðîìàãíèòíîé ñîâìåñòèìîñòè îáîðóäîâàíèÿ Class À
âñëåäñòâèå êîíäóêòèâíûõ è ðàäèàöèîííûõ ïîìåõ.
RU
dp01d1ra -- 5 --
ÎÑÒÎÐÎÆÍÎ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè
âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå
èíñòðóêöèè.
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÂÍÈÌÀÍÈÅ!
Äóãoaaÿ caapka è peçka oïacíû kak äëa ècïoëíèteëÿ paáît, tak è äëa ïîctopoííèõëèö. Tpeáyéte
coáëþäåíèå àñåõ ïðààèë áåçîïàñíîñòè, äåéñòàóþùèõ íà îáúåêòå, êîòîðûå äîëæíû ó÷èòûààòú
ñåäåíèÿ îá îïàñíîñòÿõ, ïðåäñòààëåííûå èçãîãàèòåëåì ñààðî÷íîãî îáîðóäîààíèà.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãà ò óñòàíàâëèâàåòñÿ è çàçåìëÿå òñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãó ò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæå íèå è
ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.
2 ÂÂÅÄÅÍÈÅ
MechControl ÿâëÿåòñÿ áëîê îì óïðàâëåíèÿ, ïðåäíàçíà÷åííûì äëÿ
ìåõàíèçèðîâàííîé ñâàðêè ñîâìåñòíî ñ èñòî÷íèêîì ïèòàíèÿ MechTig 4000i /
MechTig 3000i.
Áëîê óïðàâëåíèÿ ïîñòàâëÿåòñÿ â ðàçëè÷íûõ âàðèàíòàõ èñïîëíåíèÿ, ñì.
ñòðàíèöó 28.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 29.
RU
dp01d1ra -- 6 --
2.1 Îáîðóäîâàíèå
Ñîâìåñòíî ñ áëîêîì óïðàâëåíèÿ ïîñòàâëÿþòñÿ:
S póêîâîäñòâî ê áëîêó óïðàâëåíèÿ
S póêîâîäñòâî ê ïàíåëè óïðàâëåíèÿ
S hàãðóçî÷íûé ðåçèñòîð.
2.2 Ïàíåëü óïðàâëåíèÿ WO100
Ïîäðîáíîå îïèñàíèå ïàíåëè
óïðàâëåíèÿ ïðèâåäåíî â îòäåëüíîì
ðóêîâîäñòâå.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
MechContro l 2, MechControl 4
Íàïðÿæåíèå ñåòè 42 Â, 50/60 Ãö
Ñêîðîñòü ïîäà÷è ïðîâîëîêè Ñì. î òäåëüíîå ðóêîâîäñòâî ê áëîêó ïîäà÷è
ïðîâîëîêè
Ñêîðîñòü âðàùåíèÿ Ñì îòäåëüíîå ðóêîâîäñòâî ê èíñòðóìåíòó
Ìàññà
MechControl 2
MechControl 4
17, 4 ê ã
18, 4 êã
Ðàçìåðû äxøxâ 471 x 403 x 364 ìì
Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C
Çàùèòíûé ãàç
Ìàêñ. äàâëåíèå
Âñå òèïû, ïðåäíàçíà÷åííûå äëÿ ñâàðêè TIG
0,5 ÌÏà ( 5 áàð)
Òèï îõëàæäåíèÿ
Ìàêñ. äàâëåíèå
50 % âîäû / 50 % ìîíîýòèëåíãëèêîëÿ
0,5 ÌÏà ( 5 áàð)
Ê ëàññ çàùèòû êîðïóñà IP 23C
Êëàññ ïðèìåíåíèÿ
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Ê ëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.
RU
dp01d1ra -- 7 --
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
4.1 Ïèòàíèå îò ñåòè
Ïðèìe÷aíèå!
Òðåáîâàíèÿ ê ñåòÿì ýëåêòðîñíàáæåíèÿ
Èç-çà áîëüøèõ âåëè÷èí òîêà â ïåðâè÷íîé îáìîòêå îáîðóäîâàíèå âûñîêîé ìîùíîñòè
ìîæåò ñóùåñòâåííî ïîâëèÿòü íà ìîùíîñòíûå õàðàêòåðèñòèêè ñåòè. Ïîýòîìó â îòíîøåíèè
íåêîòîðîãî îáîðóäîâàíèÿ ïðèìåíÿþòñÿ îãðàíè÷åíèÿ èëè äîïîëíèòåëüíûå òðåáîâàíèÿ,
êàñàþùèåñÿ ìàêñèìàëüíî äîïóñòèìîãî ñîïðîòèâëåíèÿ îáîðóäîâàíèÿ èëè ìèíèìàëüíîé
ñïîñîáíîñòè îáåñïå÷èòü ñòàáèëüíîå ýíåðãîñíàáæåíèå â òî÷êàõ âçàèìîäåéñòâèÿ
îáùåñòâåííûõ ñåòåé.  òàêîì ñëó÷àå ïîëüçîâàòåëü îáîðóäîâàíèÿ èëè òîò, êòî åãî
óñòàíàâëèâàåò, äîëæåí ïðîêîíñóëüòèðîâàòüñÿ ñ îïåðàòîðîì ýíåðãîñåòè ïî ïîâîäó
âîçìî æíîñòè ïîäêëþ÷åíèÿ òàêîãî ðîäà îáîðóäîâàíèÿ.
4.2 Ïîäâåñíîå óñòðîéñòâî
ÂÍÈÌÀÍÈÅ! Åñëè àïïàðàò âî âðåìÿ ñâàðêè èñïîëüçóåòñÿ â ïîäâåøåííîì
ñîñòîÿíèè, òî ïîäâåñíîå óñòðîéñòâî äîëæíî áûòü ýëåêòðè÷åñêè èçîëèðîâàíî
îò àïïàðàòà.
RU
dp01d1ra -- 8 --
4.3 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà
Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå ïîäêëþ÷åí, ãíåçäî äëÿ
ïîäê ëþ÷åíèÿ ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ äîëæíî áûòü îñíàùåíî
íàãðóçî÷íûì ðåçèñòîðîì âî èçáåæàíèå ïîìåõ í à ëèíèè ñâÿçè.
MechTig 4000i
MechTig 3000i
RU
dp01d1ra -- 9 --
5 ÏÐÈÌÅÍÅÍÈÅ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1 Ñîåäèíåíèå äëÿ ïîäâîäà ïóñêîâîãî ãàçà
2 Ñîåäèíåíèå äëÿ ïîäâîäà ñâàðî÷íîãî ãàçà
3 Ñîåäèíåíèå äëÿ ïîäâîäà ãàçà äëÿ âûïîëíåíèÿ êîðíåâîãî
ñâàðíîãî øâà
4 Ñîåäèíåíèå äëÿ îòâîäà ãàçà äëÿ âûïîëíåíèÿ êîðíåâîãî
ñâàðíîãî øâà
5 Ñîåäèíåíèå äëÿ îòâîäà ñâàðî÷íîãî è ïóñêîâîãî ãàçà
6 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ èñòî÷íèêà ïèòàíèÿ ñèñòåìû
îõëàæäàþùåéæèäêîñòè-ÑÈÍÅÅ
7 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ èñòî÷íèêà ïèòàíèÿ
ñèñòåìû îõëàæäàþùåé æèäêîñòè - ÊÐÀÑÍÎÅ
8 Ñîåäèíåíèå ñ *ELP äëÿ ïîäêëþ÷åíèÿ èíñòðóìåíòà
äëÿñâàðêèòðóáñèñòåìûîõëàæäàþùåéæèäêîñòè-
ÑÈÍÅÅ
9 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ èíñòðóìåíòà äëÿ
ñâàðêèòðóá ñèñòåìû îõëàæäàþùåé æèäêîñòè -
ÊÐÀÑÍÎÅ
10 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ ïîâîðîòíîãî óñòðîéñòâà
11 Ñîåäèíåíèå äëÿ ïîäà÷è ñâàðî÷íîé ïðîâîëîêè
12 Ñîåäèíåíèå äëÿ ñâàðêè ñ ïîïåðå÷íûìè êîëåáàíèÿìè
ýëåêòðîäà ïðèìåíèìî òîëüêî äëÿ MechControl 4
13 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ AVC (ñèñòåìû óïðàâëåíèÿ ïî
íàïðÿæåíèþ äóãè) ïðèìåíèìî òîëüêî äëÿ MechControl 4
14 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ ðó÷íîé ãîðåëêè äëÿ äóãîâîé
ñâàðêè âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå èíåðòíîãî
ãàçà (TIG)
15 Ñîåäèíåíèå (CAN) äëÿ ïîäêëþ÷åíèÿ óïðàâëÿþùåãî
êàáåëÿ îò èñòî÷íèêà ïèòàíèÿ
16 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ èçìåðèòåëüíîãî êàáåëÿ
AVC îò ñâàðî÷íîãî èíñòðóìåíòà, ïðèìåíèìî òîëüêî äëÿ
MechControl 4
17 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ èçìåðèòåëüíîãî ê à áåëÿ
AVC ê èñòî÷íèêó ïèòàíèÿ, ïðèìåíèìî òîëüêî äëÿ
MechControl 4
18 Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.
19 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäêëþ÷åíèÿ öåïè ñâàðî÷íîãî òîêà (+)
îò èñòî÷íèêà ïèòàíèÿ
20 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ (+)
21 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäêëþ÷åíèÿ öåïè ñâàðî÷íîãî òîêà (-)
îò èñòî÷íèêà ïèòàíèÿ
22 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäâîäà ñâàðî÷íîãî òîêà (-) ê
ñâàðî÷íîìó èíñòðóìåíòó
23 Ïàíåëü óïðàâëåíèÿ, ñì. îòäåëüíîå ðóêîâîäñòâî
24 Ãà ç î â û é ð à ñõ î ä î ì å ð
25 Ñîåäèíåíèå (CAN) äëÿ ïîäêëþ÷åíèÿ äèñòàíöèîííîãî ïóëüòà
óïðàâëåíèÿ, íàãðóçî÷íîãî ðåçèñòîðà èëè ñâàðî÷íîãî ïîñòà
A25
26 Ïðèíòåð
27 Ñîåäèíåíèå USB, ñì. ïóíêò 5.3.
28 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ ñèñòåìû âåäåíèÿ
äîêóìåíòàöèè WMS 4000
* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.4.
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5.2 Ãàçîâûé ðàñõîäîìåð
Ïðèìå÷àíèå! Äëÿ äîñòèæåíèÿ ïðàâèëüíîãî ðàñõîäà ñëåäóåò èçìåðÿòü ðàñ õîä
íà èíñòðóìåíòå.
Ðàñõîäîìåð îòêàëèáðîâàí äëÿ àðãîíà ïðè äàâëåíèè 4 áàð. Ðàñõîäîìåðû
ìîãó ò áûòü ðàçëè÷íûõ ìîäåëåé â çàâèñèìîñòè îò ïðèñîåäèíÿåìîãî
èíñòðóìåíòà. Ïðè èñïîëüçîâàíèè èíûõ çíà÷åíèé äàâëåíèÿ èëè èíûõ ãàçîâ
ñëåäóåò èçìåðèòü ðàñ õîä ãàçà íà ñâàðèâàåìîé äåòàëè.
Êîìïàíèÿ ESAB ðåêîìåíäóåò èñïîëüçîâàòü ðåã óëÿòîð äàâëåíèÿ, íàñòðîåííûé
íà 4 áàð.
5.3 Ñîåäèíåíèå USB
Äëÿ ïåðåíîñà ïðîãðàìì â ñèñòåìó èëè èç ñèñòåìû ìîæåò èñïîëüçîâàòüñÿ
ïåðèôåðèéíàÿ ïàìÿòü ñ êàðòîé USB (“ôëýø”).
Âíèìàíèå!
 íîðìà ëüíîì ðåæèìå ýêñïëóàòàöèè ðèñê “çàðàæåíèÿ” îáîðóäîâàíèÿ
“âèðóñíûìè èíôåêöèÿìè” îòñóòñòâóåò. ×òîáû ïîëíîñòüþ èñêëþ÷èòü ðèñê, ìû
ðåêîìåíäóåì íå ïðèìåíÿòü ïàìÿòü, èñïîëüçóåìóþ ñ äàííûì îáîðóäîâàíèåì,
ïî äðóãîìó íàçíà÷åíèþ.
Íåêîòîðûå âèäû ïàìÿòè ñ êàðòîé USB (“ôëýøè”) íå ìîãóò ôóíêöèîíèðîâàòü â
ñî÷åòàíèè ñ ýòèì îáîðóäîâàíèåì. Ìû ðåêîìåíäóåì ïîëüçîâàòüñÿ “ôëýøàìè”
îò ñîëèäíîãî ïîñòàâùèêà.
Êîìïàíèÿ ESAB íå íåñåò íèêàêîé îòâåòñòâåííîñòè çà ëþáîé óùåðá, ìîãóùèé
âîçíèêíóòü èç-çà íåíàäëå æàùåé ýê ñïëóàòàöèè ïàìÿòè ñ êàðòîé USB.
5.4 Ïîäâîä âîäû
Áëîê óïðàâëåíèÿ îñíàùåí äåòåêòîðíîé ñèñòåìîéELP (ESAB Logic Pump =
íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB), êîòîðàÿ êîíòðîëèðóåò ïîäê ëþ÷åíèå
âîäÿíûõ øëàíãîâ. Ïðè ïîäêëþ÷åíèè ñâàðî÷íîé ãîðåëêè ñ âîäÿíûì
îõëàæäåíèåì / èíñòðóìåíòà äëÿ ñâàðêè òðóá çàïóñêàåòñÿ âîäÿíîé íàñîñ.
5.5 Êîíòðîëü ðàñõîäà ãàçà
Óñòðîéñòâî ê îíòðîëÿ ðàñõîäà ãàçà îñò àíàâëèâàåò ïðîöåññ ñâàðêè, åñëè ðàñõîä
ãàçà ñòàíîâèòñÿ ìåíüøå 4 ë/ìèí. Ïðè ýòîì íà ïàíåëü óïðàâëåíèÿ âûâîäèòñÿ
àâàðèéíîå ñîîáùåíèå.
Äàëüíåéøàÿ èíôîðìàöèÿ ïðèâåäåíà â ðóêîâîäñòâå ïîëüçîâàòåëÿ ê ïàíåëè
óïðàâëåíèÿ.
5.6 Ïîÿñíåíèÿ ê ñèìâîëàì
Èíñòðóìåíò äëÿ ñâàðêè
òðóá
Îòâîä ãàçà äëÿ ñâàðêè
êîðíåâîãî øâà
Ïîäâîä ñâàðî÷íîé
ïðîâîëîêè
Îòâîä ïóñêîâîãî è
ñâàðî÷íîãî ãàçà,
èíñòðóìåíò äëÿ ñâàðêè
òðóá
Ñâàðêà ñ ïîïåðå÷íûìè
êîëåáàíèÿìè ýëåêòðîäà
Ïîäâîä ãàçà äëÿ ñâàðêè
êîðíåâîãî øâà
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Ãîðåëêà äëÿ äóãîâîé
ñâàðêè âîëüôðàìîâûì
ýëåêòðîäîì â ñðåäå
èíåðòíîãî ãàçà
Ïîäâîä ñâàðî÷íîãî ãàçà
Îõëàæäàþùàÿ âîäà Ïîäâîä ïóñêîâîãî ã àçà
Ïîâîðîò Ãà ç
Óïðàâëåíèå ïî
íàïðÿæåíèþ äóãè
Èñòî÷íèê ñâàðî÷íîãî
òîêà
Ïîäðîáíîå îïèñàíèå ïðèíöèïà äåéñòâèÿ ñì. â ðóêîâîäñòâå ê ïàíåëè
óïðàâëåíèÿ.
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêî å îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),
èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ð àáîòû.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
6.1 Èíñïåêöèÿ è î÷èñòêà
Áëîê óïðàâëåíèÿ
Ðåãóëÿðíî ñëåäèòå çà ò åì, ÷ò îáû áëîê óïðàâëåíèÿ íå áûë çàáèò ãðÿçüþ.
Ïåðèîäè÷íîñòü è ïðèìåíÿåìûå ìåòîäû ÷èñòêè çàâèñÿò îò
S ïðîöåññà ñâàðêè;
S âðåìåíè ãîðåíèÿ äóãè;
S ðàçìåùåíèÿ îáîðóäîâàíèÿ;
S îêðóæàþùèõ óñëîâèé.
Êàê ïðàâèëî, áûâàåò äîñòàòî÷íî ïðîäóâàòü áëîê ñóõèì ñæàòûì âîçäóõîì (ïðè
ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä.
Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå
ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà.
Èíñòðóìåíò äëÿ ñâàðêè òðóá
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ñâàðêè íåîáõ îäèìî ÷åðåç ðåãóëÿðíûå
ïðîìåæó òêè âðåìåíè ÷èñòèòü è çàìåíÿòü ðàáîòàþùèå íà èçíîñ äåòàëè
èíñòðóìåíòà äëÿ ñâàðêè òðóá.
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6.2 Ïðèíòåð
Çàìåíà áóìàæíîãî ðóëîíà
Äëÿ çàìåíû áóìàæíîãî ðóëîíà ñëåäóéòå èíñòðóêöèÿì íèæå:
1. Îòêðîéòå êðûøêó ïðèíòåðà, êàê óêàçàíî íà ðèñóíêå.
2. Ðàçìåñòèòå áóìàæíûé ðóëîí òàê, ÷òîáû áóìàãà ïîñòóïàëà â ïðàâèëüíîì
íàïðàâëåíèè, êàê óêàçàíî íà ðèñóíêå.
Îòêðûòèå êðûøêè ïðèíòåðà Ðàçìåùåíèå áóìàæíîãî ðóëîíà
3. Âûòÿíèòå áóìàãó è çàêðîéò å êðûøêó, êàê óêàçàíî íà ðèñóíêå.
4. Ïðèíòåð ãîòîâ ê ïå÷àòè.
Çàêðûòèå êðûøêè ïðèíòåðà Óñòðîéñòâî ãîòîâî ê ïå÷àòè
7 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ì îíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 14........................................................
2SAFETY 14...........................................................
3 INTRODUCTION 16...................................................
3.1 Equipment 16................................................................
3.2 Control panel WO100 16......................................................
4 TECHNICAL DATA 16.................................................
5 INSTALLATION 17....................................................
5.1 Mains supply 17..............................................................
5.2 Suspension device 17.........................................................
5.3 Connecting the terminating resistor 18..........................................
6 OPERATION 19.......................................................
6.1 Connections and control devices 19............................................
6.2 Gas flow meter 20............................................................
6.3 USB connection 20...........................................................
6.4 Water connection 20..........................................................
6.5 Flow guard, gas 20...........................................................
6.6 Symbol explanations 20.......................................................
7 MAINTENANCE 21....................................................
7.1 Inspection and cleaning 21....................................................
7.2 Printer 22...................................................................
8 ORDERING SPARE PARTS 22..........................................
DIAGRAM 24............................................................
ORDERING NUMBER 28.................................................
ACCESSORIES 29.......................................................
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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, W e lding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that unit
MechControl 2/4 from serial number 652 are constructed and tested in compliance with the standard
EN 60974--3 /--5 and EN 60974--10 (Class A) in accordance with the requirements of directive
(2006/95EC) and (2004/108/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Kent Eimbrodt
Global Director
Equipment and Automation
Laxå 2008--05--22
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from drafts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
Read and understand the instruction manual before installing or operating.
Arc welding and cutting can be injurious to yourself and others. Take precausions when welding.
Ask for your employer’s safety practices which should be based on manufacturers’ hazard data.
ELECTRIC SHOCK - Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
S Protect y our ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
CAUTION!
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low--voltage supply
system. There may be potential difficulties in ensuring electromagnic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
CAUTION!
Read and understand the instruction manual before
installing or operating.
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Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human
health!
ESAB can provide you with all necessary welding protectio n and accessories.
3 INTRODUCTION
MechControl is a control unit intended for mechanized welding together with power
source MechTig 4000i / MechTig 3000i.
The control unit comes in different variants, see page 28.
ESAB’s accessories for the product can be found on page 29.
3.1 Equipment
The control unit is supplied with:
S an instruction manual for the control unit
S an instruction manual for the control panel
S terminating resistor.
3.2 Control panel WO100
See the separate instruction manual for a
detailed description of the control panel.
4 TECHNICAL DATA
MechControl 2, MechControl 4
Mains voltage 42 V, 50/60 Hz
Wire feed speed See separate instruction manual for wire feed
unit
Rotation speed See separate instruction manual for tool
Weight
MechControl 2
MechControl 4
17.4 kg
18.4 kg
Dimensions lxwxh 471 x 403 x 364 mm
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MechControl 2, MechControl 4
Operating temperature -- 1 0 t o + 4 0 ˚C
Shielding gas
Max pressure
All types intended for TIG welding
0.5 MPa ( 5 bar)
Type of cooling
Max pressure
50 % water / 50 % mono--ethylene glycol
0.5 MPa ( 5 bar)
Enclosure class IP 23
Application class
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased
electrical hazard.
5 I NSTALLATION
The installatio n must be executed by a professional.
5.1 Mains supply
Note!
Mains supply requirements
High power equipment may, due to the primary current drawn from the mains supply, influence the
power quality of the grid. Therefore connection restrictions or requirements regarding the
maximum permissible mains impedance or the required minimum supply capacity at the interface
point to the public grid may apply for some types of equipment (see technical data). In this case it
is the responsibility of the installer or user of the equipment to ensure, by consultation with the
distrubution network operator if necessary, that the equipment may be connected.
5.2 Suspension device
NOTE! When the unit is used hanging during welding, the suspension device must
be electrically insulated from the unit.
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5.3 Connecting the terminating resistor
To avoid communication interference, the remote socket must be fitted with a
terminating resistor, when a remote control unit is not connected.
MechTig 4000i
MechTig 3000i
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6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 14. Read through before you start using the equipment!
6.1 Connections and control devices
1 Connection for start gas in
2 Connection for weld gas in
3 Connection for root gas in
4 Root gas connection out
5 Weld and start gas connection out
6 Connection for coolant power source
BLUE
7 Connection for coolant power source
RED
8 Connection with *ELP for coolant tube
welding tool BLUE
9 Connection for coolant tube welding tool
RED
10 Connection for rotation
11 Connection for wire feed
12 Connection for weaving
only applies to MechControl 4
13 Connection for AVC (arc voltage control)
only applies to MechControl 4
14 Connection for manual TIG torch
15 Connection (CAN) for control cable from
power source
16 Connection for measurement cable AVC
from welding tool, only applies to
MechControl 4
17 Connection for measurement cable AVC
to power source, only applies to
MechControl 4
18 Rating plate with supply connection data
19 Connection (OKC) for welding current
(+) from power source
20 Connection (OKC) for return cable (+)
21 Connection (OKC) for welding current
(--) from power source
22 Connection (OKC) for welding current
(--) to welding tool
23 Control panel,
see separate instruction manual
24 Gas flow meter
25 Connection (CAN) for remote control
unit, terminating resistor or welding
station A25
26 Printer
27 USB connection, see point 6.3.
28 Connection for documentation system
WMS 4000
*ELP = ESAB Logic Pump, see point 6.4.
GB
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dp01d1ea
6.2 Gas flow meter
NOTE! To achieve the correct flow, the flow must be measured at the tool.
The flow m eter is calibrated for Argon gas at 4 bar pressure. The gas flow obtained
from the tool can vary depending on the connected tool. If other pressures or gases
are used, the gas flow must be measured at the workpiece.
ESAB recommends that a pressure regulator set for 4 bar is used.
6.3 USB connection
The external USB m em or y can be used to tr ansfer programs to and fr om systems.
Note!
During normal use there is no risk of ” viruses” ”infecting” equipment. To eliminate the
risk entirely, we recommend that the memory, which is used together with this
equipment, not be used for any other purpose other than its intended.
Certain USB memories may not work with this equipment. We recommend using
USB memories from a reputable supplier.
ESAB assumes no responsibility for any damage caused as a consequence of
incorrect use of the USB memory.
6.4 Water connection
The control unit is equipped with a detection system ELP (ESAB Logic Pump) which
checks that the water hoses are connected. When connecting a water--cooled
welding torch / tube welding tool, the water pump starts.
6.5 Flow guard, gas
The flow guard stops the welding process if the gas flow falls below 4 l/min. When
this occurs an error m essage appears on the control panel.
For further information see the control panel user manual.
6.6 Symbol explanations
Tube welding tool Root gas out
Wire feed
Start and weld gas out,
tube welding tool
Weaving Root gas in
TIG --torch W eld gas in
GB
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