ESAB MechControl 4 Manuale utente

Marca: ESAB

Modello: MechControl 4

Tipo: Manuale utente

Questo manuale è adatto anche per

Valid for serial no. 652--xxx--xxxx0444 536 027 081107

Aristot

MechControl 2

MechControl 4

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 13..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 5.......................................................

2.1 Îáîðóäîâàíèå 6...........................................................

2.2 Ïàíåëü óïðàâëåíèÿ WO100 6................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................

4ÓÑÒÀÍÎÂÊÀ 7.......................................................

4.1 Ïèòàíèå îò ñåòè 7..........................................................

4.2 Ïîäâåñíîå óñòðîéñòâî 7...................................................

4.3 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà 8....................................

5 ÏÐÈÌÅÍÅÍÈÅ 9....................................................

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................

5.2 Ãàçîâûé ðàñõ îäîìåð 10.....................................................

5.3 Ñîåäèíåíèå USB 10.........................................................

5.4 Ïîäâîä âîäû 10.............................................................

5.5 Êîíòðîëü ðàñõ îäà ãàçà 10....................................................

5.6 Ïîÿñíåíèÿ ê ñèìâîëàì 10...................................................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................

6.1 Èíñïåêöèÿ è î÷èñòêà 11.....................................................

6.2 Ïðèíòåð 12.................................................................

7 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.................

ÑÕÅÌÀ 24..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 28.....................................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 29...........................

dp01d1ra -- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîò û äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê ò ðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò .ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

ÎÑÒÎÐÎÆÍÎ!

Îáîðóäîâàíèå Class À íå ïðåäíàçíà÷åíî äëÿ èñïîëüçîâàíèÿ â

æèëûõ ïîìåùåíèÿõ, ãäå ýëåêòðîñíàáæåíèå îñóùåñòâëÿåòñÿ èç

áûòîâûõ ñåòåé íèçêîãî íàïðÿæåíèÿ. Â òàêèõ ìåñòàõ ìîãóò

ïîÿâèòüñÿ ïîòåíöèàëüíûå òðóäíîñòè îáåñïå÷åíèå

ýëåêòðîìàãíèòíîé ñîâìåñòèìîñòè îáîðóäîâàíèÿ Class À

âñëåäñòâèå êîíäóêòèâíûõ è ðàäèàöèîííûõ ïîìåõ.

dp01d1ra -- 5 --

ÎÑÒÎÐÎÆÍÎ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè

âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå

èíñòðóêöèè.

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÂÍÈÌÀÍÈÅ!

Äóãoaaÿ caapka è peçka oïacíû kak äëa ècïoëíèteëÿ paáît, tak è äëa ïîctopoííèõëèö. Tpeáyéte

coáëþäåíèå àñåõ ïðààèë áåçîïàñíîñòè, äåéñòàóþùèõ íà îáúåêòå, êîòîðûå äîëæíû ó÷èòûààòú

ñåäåíèÿ îá îïàñíîñòÿõ, ïðåäñòààëåííûå èçãîãàèòåëåì ñààðî÷íîãî îáîðóäîààíèà.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãà ò óñòàíàâëèâàåòñÿ è çàçåìëÿå òñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãó ò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæå íèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.

2 ÂÂÅÄÅÍÈÅ

MechControl ÿâëÿåòñÿ áëîê îì óïðàâëåíèÿ, ïðåäíàçíà÷åííûì äëÿ

ìåõàíèçèðîâàííîé ñâàðêè ñîâìåñòíî ñ èñòî÷íèêîì ïèòàíèÿ MechTig 4000i /

MechTig 3000i.

Áëîê óïðàâëåíèÿ ïîñòàâëÿåòñÿ â ðàçëè÷íûõ âàðèàíòàõ èñïîëíåíèÿ, ñì.

ñòðàíèöó 28.

Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 29.

dp01d1ra -- 6 --

2.1 Îáîðóäîâàíèå

Ñîâìåñòíî ñ áëîêîì óïðàâëåíèÿ ïîñòàâëÿþòñÿ:

S póêîâîäñòâî ê áëîêó óïðàâëåíèÿ

S póêîâîäñòâî ê ïàíåëè óïðàâëåíèÿ

S hàãðóçî÷íûé ðåçèñòîð.

2.2 Ïàíåëü óïðàâëåíèÿ WO100

Ïîäðîáíîå îïèñàíèå ïàíåëè

óïðàâëåíèÿ ïðèâåäåíî â îòäåëüíîì

ðóêîâîäñòâå.

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

MechContro l 2, MechControl 4

Íàïðÿæåíèå ñåòè 42 Â, 50/60 Ãö

Ñêîðîñòü ïîäà÷è ïðîâîëîêè Ñì. î òäåëüíîå ðóêîâîäñòâî ê áëîêó ïîäà÷è

ïðîâîëîêè

Ñêîðîñòü âðàùåíèÿ Ñì îòäåëüíîå ðóêîâîäñòâî ê èíñòðóìåíòó

Ìàññà

MechControl 2

MechControl 4

17, 4 ê ã

18, 4 êã

Ðàçìåðû äxøxâ 471 x 403 x 364 ìì

Ðàáî÷àÿ òåìïåðàòóðà îò -10 äî +40˚C

Çàùèòíûé ãàç

Ìàêñ. äàâëåíèå

Âñå òèïû, ïðåäíàçíà÷åííûå äëÿ ñâàðêè TIG

0,5 ÌÏà ( 5 áàð)

Òèï îõëàæäåíèÿ

Ìàêñ. äàâëåíèå

50 % âîäû / 50 % ìîíîýòèëåíãëèêîëÿ

0,5 ÌÏà ( 5 áàð)

Ê ëàññ çàùèòû êîðïóñà IP 23C

Êëàññ ïðèìåíåíèÿ

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

Ê ëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ

ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðî òîê îì.

dp01d1ra -- 7 --

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

4.1 Ïèòàíèå îò ñåòè

Ïðèìe÷aíèå!

Òðåáîâàíèÿ ê ñåòÿì ýëåêòðîñíàáæåíèÿ

Èç-çà áîëüøèõ âåëè÷èí òîêà â ïåðâè÷íîé îáìîòêå îáîðóäîâàíèå âûñîêîé ìîùíîñòè

ìîæåò ñóùåñòâåííî ïîâëèÿòü íà ìîùíîñòíûå õàðàêòåðèñòèêè ñåòè. Ïîýòîìó â îòíîøåíèè

íåêîòîðîãî îáîðóäîâàíèÿ ïðèìåíÿþòñÿ îãðàíè÷åíèÿ èëè äîïîëíèòåëüíûå òðåáîâàíèÿ,

êàñàþùèåñÿ ìàêñèìàëüíî äîïóñòèìîãî ñîïðîòèâëåíèÿ îáîðóäîâàíèÿ èëè ìèíèìàëüíîé

ñïîñîáíîñòè îáåñïå÷èòü ñòàáèëüíîå ýíåðãîñíàáæåíèå â òî÷êàõ âçàèìîäåéñòâèÿ

îáùåñòâåííûõ ñåòåé. Â òàêîì ñëó÷àå ïîëüçîâàòåëü îáîðóäîâàíèÿ èëè òîò, êòî åãî

óñòàíàâëèâàåò, äîëæåí ïðîêîíñóëüòèðîâàòüñÿ ñ îïåðàòîðîì ýíåðãîñåòè ïî ïîâîäó

âîçìî æíîñòè ïîäêëþ÷åíèÿ òàêîãî ðîäà îáîðóäîâàíèÿ.

4.2 Ïîäâåñíîå óñòðîéñòâî

ÂÍÈÌÀÍÈÅ! Åñëè àïïàðàò âî âðåìÿ ñâàðêè èñïîëüçóåòñÿ â ïîäâåøåííîì

ñîñòîÿíèè, òî ïîäâåñíîå óñòðîéñòâî äîëæíî áûòü ýëåêòðè÷åñêè èçîëèðîâàíî

îò àïïàðàòà.

dp01d1ra -- 8 --

4.3 Ïîäêëþ÷åíèå íàãðóçî÷íîãî ðåçèñòîðà

Åñëè ïóëüò äèñòàíöèîííîãî óïðàâëåíèÿ íå ïîäêëþ÷åí, ãíåçäî äëÿ

ïîäê ëþ÷åíèÿ ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ äîëæíî áûòü îñíàùåíî

íàãðóçî÷íûì ðåçèñòîðîì âî èçáåæàíèå ïîìåõ í à ëèíèè ñâÿçè.

MechTig 4000i

MechTig 3000i

dp01d1ra -- 9 --

5 ÏÐÈÌÅÍÅÍÈÅ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ

1 Ñîåäèíåíèå äëÿ ïîäâîäà ïóñêîâîãî ãàçà

2 Ñîåäèíåíèå äëÿ ïîäâîäà ñâàðî÷íîãî ãàçà

3 Ñîåäèíåíèå äëÿ ïîäâîäà ãàçà äëÿ âûïîëíåíèÿ êîðíåâîãî

ñâàðíîãî øâà

4 Ñîåäèíåíèå äëÿ îòâîäà ãàçà äëÿ âûïîëíåíèÿ êîðíåâîãî

ñâàðíîãî øâà

5 Ñîåäèíåíèå äëÿ îòâîäà ñâàðî÷íîãî è ïóñêîâîãî ãàçà

6 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ èñòî÷íèêà ïèòàíèÿ ñèñòåìû

îõëàæäàþùåéæèäêîñòè-ÑÈÍÅÅ

7 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ èñòî÷íèêà ïèòàíèÿ

ñèñòåìû îõëàæäàþùåé æèäêîñòè - ÊÐÀÑÍÎÅ

8 Ñîåäèíåíèå ñ *ELP äëÿ ïîäêëþ÷åíèÿ èíñòðóìåíòà

äëÿñâàðêèòðóáñèñòåìûîõëàæäàþùåéæèäêîñòè-

ÑÈÍÅÅ

9 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ èíñòðóìåíòà äëÿ

ñâàðêèòðóá ñèñòåìû îõëàæäàþùåé æèäêîñòè -

ÊÐÀÑÍÎÅ

10 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ ïîâîðîòíîãî óñòðîéñòâà

11 Ñîåäèíåíèå äëÿ ïîäà÷è ñâàðî÷íîé ïðîâîëîêè

12 Ñîåäèíåíèå äëÿ ñâàðêè ñ ïîïåðå÷íûìè êîëåáàíèÿìè

ýëåêòðîäà ïðèìåíèìî òîëüêî äëÿ MechControl 4

13 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ AVC (ñèñòåìû óïðàâëåíèÿ ïî

íàïðÿæåíèþ äóãè) ïðèìåíèìî òîëüêî äëÿ MechControl 4

14 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ ðó÷íîé ãîðåëêè äëÿ äóãîâîé

ñâàðêè âîëüôðàìîâûì ýëåêòðîäîì â ñðåäå èíåðòíîãî

ãàçà (TIG)

15 Ñîåäèíåíèå (CAN) äëÿ ïîäêëþ÷åíèÿ óïðàâëÿþùåãî

êàáåëÿ îò èñòî÷íèêà ïèòàíèÿ

16 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ èçìåðèòåëüíîãî êàáåëÿ

AVC îò ñâàðî÷íîãî èíñòðóìåíòà, ïðèìåíèìî òîëüêî äëÿ

MechControl 4

17 Ñîåäèíåíèå äëÿ ïîäêëþ÷åíèÿ èçìåðèòåëüíîãî ê à áåëÿ

AVC ê èñòî÷íèêó ïèòàíèÿ, ïðèìåíèìî òîëüêî äëÿ

MechControl 4

18 Ïàñïîðòíàÿ òàáëè÷êà ñ ïàðàìåòðàìè ñåòè ýëåêòðîïèòàíèÿ.

19 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäêëþ÷åíèÿ öåïè ñâàðî÷íîãî òîêà (+)

îò èñòî÷íèêà ïèòàíèÿ

20 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ (+)

21 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäêëþ÷åíèÿ öåïè ñâàðî÷íîãî òîêà (-)

îò èñòî÷íèêà ïèòàíèÿ

22 Ñîåäèíåíèå (ÎÊÑ) äëÿ ïîäâîäà ñâàðî÷íîãî òîêà (-) ê

ñâàðî÷íîìó èíñòðóìåíòó

23 Ïàíåëü óïðàâëåíèÿ, ñì. îòäåëüíîå ðóêîâîäñòâî

24 Ãà ç î â û é ð à ñõ î ä î ì å ð

25 Ñîåäèíåíèå (CAN) äëÿ ïîäêëþ÷åíèÿ äèñòàíöèîííîãî ïóëüòà

óïðàâëåíèÿ, íàãðóçî÷íîãî ðåçèñòîðà èëè ñâàðî÷íîãî ïîñòà

A25

26 Ïðèíòåð

27 Ñîåäèíåíèå USB, ñì. ïóíêò 5.3.

28 Ñîåäèíåíèå ä ëÿ ïîäêëþ÷åíèÿ ñèñòåìû âåäåíèÿ

äîêóìåíòàöèè WMS 4000

* ELP = Íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB, ñì. ïóíêò 5.4.

dp01d1ra -- 1 0 --

5.2 Ãàçîâûé ðàñõîäîìåð

Ïðèìå÷àíèå! Äëÿ äîñòèæåíèÿ ïðàâèëüíîãî ðàñõîäà ñëåäóåò èçìåðÿòü ðàñ õîä

íà èíñòðóìåíòå.

Ðàñõîäîìåð îòêàëèáðîâàí äëÿ àðãîíà ïðè äàâëåíèè 4 áàð. Ðàñõîäîìåðû

ìîãó ò áûòü ðàçëè÷íûõ ìîäåëåé â çàâèñèìîñòè îò ïðèñîåäèíÿåìîãî

èíñòðóìåíòà. Ïðè èñïîëüçîâàíèè èíûõ çíà÷åíèé äàâëåíèÿ èëè èíûõ ãàçîâ

ñëåäóåò èçìåðèòü ðàñ õîä ãàçà íà ñâàðèâàåìîé äåòàëè.

Êîìïàíèÿ ESAB ðåêîìåíäóåò èñïîëüçîâàòü ðåã óëÿòîð äàâëåíèÿ, íàñòðîåííûé

íà 4 áàð.

5.3 Ñîåäèíåíèå USB

Äëÿ ïåðåíîñà ïðîãðàìì â ñèñòåìó èëè èç ñèñòåìû ìîæåò èñïîëüçîâàòüñÿ

ïåðèôåðèéíàÿ ïàìÿòü ñ êàðòîé USB (“ôëýø”).

Âíèìàíèå!

Â íîðìà ëüíîì ðåæèìå ýêñïëóàòàöèè ðèñê “çàðàæåíèÿ” îáîðóäîâàíèÿ

“âèðóñíûìè èíôåêöèÿìè” îòñóòñòâóåò. ×òîáû ïîëíîñòüþ èñêëþ÷èòü ðèñê, ìû

ðåêîìåíäóåì íå ïðèìåíÿòü ïàìÿòü, èñïîëüçóåìóþ ñ äàííûì îáîðóäîâàíèåì,

ïî äðóãîìó íàçíà÷åíèþ.

Íåêîòîðûå âèäû ïàìÿòè ñ êàðòîé USB (“ôëýøè”) íå ìîãóò ôóíêöèîíèðîâàòü â

ñî÷åòàíèè ñ ýòèì îáîðóäîâàíèåì. Ìû ðåêîìåíäóåì ïîëüçîâàòüñÿ “ôëýøàìè”

îò ñîëèäíîãî ïîñòàâùèêà.

Êîìïàíèÿ ESAB íå íåñåò íèêàêîé îòâåòñòâåííîñòè çà ëþáîé óùåðá, ìîãóùèé

âîçíèêíóòü èç-çà íåíàäëå æàùåé ýê ñïëóàòàöèè ïàìÿòè ñ êàðòîé USB.

5.4 Ïîäâîä âîäû

Áëîê óïðàâëåíèÿ îñíàùåí äåòåêòîðíîé ñèñòåìîéELP (ESAB Logic Pump =

íàñîñ ñ ëîãè÷åñêèì óïðàâëåíèåì ESAB), êîòîðàÿ êîíòðîëèðóåò ïîäê ëþ÷åíèå

âîäÿíûõ øëàíãîâ. Ïðè ïîäêëþ÷åíèè ñâàðî÷íîé ãîðåëêè ñ âîäÿíûì

îõëàæäåíèåì / èíñòðóìåíòà äëÿ ñâàðêè òðóá çàïóñêàåòñÿ âîäÿíîé íàñîñ.

5.5 Êîíòðîëü ðàñõîäà ãàçà

Óñòðîéñòâî ê îíòðîëÿ ðàñõîäà ãàçà îñò àíàâëèâàåò ïðîöåññ ñâàðêè, åñëè ðàñõîä

ãàçà ñòàíîâèòñÿ ìåíüøå 4 ë/ìèí. Ïðè ýòîì íà ïàíåëü óïðàâëåíèÿ âûâîäèòñÿ

àâàðèéíîå ñîîáùåíèå.

Äàëüíåéøàÿ èíôîðìàöèÿ ïðèâåäåíà â ðóêîâîäñòâå ïîëüçîâàòåëÿ ê ïàíåëè

óïðàâëåíèÿ.

5.6 Ïîÿñíåíèÿ ê ñèìâîëàì

Èíñòðóìåíò äëÿ ñâàðêè

òðóá

Îòâîä ãàçà äëÿ ñâàðêè

êîðíåâîãî øâà

Ïîäâîä ñâàðî÷íîé

ïðîâîëîêè

Îòâîä ïóñêîâîãî è

ñâàðî÷íîãî ãàçà,

èíñòðóìåíò äëÿ ñâàðêè

òðóá

Ñâàðêà ñ ïîïåðå÷íûìè

êîëåáàíèÿìè ýëåêòðîäà

Ïîäâîä ãàçà äëÿ ñâàðêè

êîðíåâîãî øâà

dp01d1ra -- 1 1 --

Ãîðåëêà äëÿ äóãîâîé

ñâàðêè âîëüôðàìîâûì

ýëåêòðîäîì â ñðåäå

èíåðòíîãî ãàçà

Ïîäâîä ñâàðî÷íîãî ãàçà

Îõëàæäàþùàÿ âîäà Ïîäâîä ïóñêîâîãî ã àçà

Ïîâîðîò Ãà ç

Óïðàâëåíèå ïî

íàïðÿæåíèþ äóãè

Èñòî÷íèê ñâàðî÷íîãî

òîêà

Ïîäðîáíîå îïèñàíèå ïðèíöèïà äåéñòâèÿ ñì. â ðóêîâîäñòâå ê ïàíåëè

óïðàâëåíèÿ.

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêî å îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Òîëüêî ëèöà, èìåþùèå êâàëèôèêàöèþ ýëåêòðèêà (àòòåñòîâàííûé ïåðñîíàë),

èìåþò ïðàâî ñíèìàòü ïàíåëè, îáåñïå÷èâàþùèå áåçîïàñíîñòü ð àáîòû.

Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

6.1 Èíñïåêöèÿ è î÷èñòêà

Áëîê óïðàâëåíèÿ

Ðåãóëÿðíî ñëåäèòå çà ò åì, ÷ò îáû áëîê óïðàâëåíèÿ íå áûë çàáèò ãðÿçüþ.

Ïåðèîäè÷íîñòü è ïðèìåíÿåìûå ìåòîäû ÷èñòêè çàâèñÿò îò

S ïðîöåññà ñâàðêè;

S âðåìåíè ãîðåíèÿ äóãè;

S ðàçìåùåíèÿ îáîðóäîâàíèÿ;

S îêðóæàþùèõ óñëîâèé.

Êàê ïðàâèëî, áûâàåò äîñòàòî÷íî ïðîäóâàòü áëîê ñóõèì ñæàòûì âîçäóõîì (ïðè

ïîíèæåííîì äàâëåíèè) îäèí ðàç â ãîä.

Çàñîðåííûå èëè çàêóïîðåííûå îòâåðñòèÿ äëÿ ïîäâîäà è îòâîäà âîçäóõà òàêæå

ìîãóò ñòàòü ïðè÷èíîé ïåðåãðåâà.

Èíñòðóìåíò äëÿ ñâàðêè òðóá

Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ñâàðêè íåîáõ îäèìî ÷åðåç ðåãóëÿðíûå

ïðîìåæó òêè âðåìåíè ÷èñòèòü è çàìåíÿòü ðàáîòàþùèå íà èçíîñ äåòàëè

èíñòðóìåíòà äëÿ ñâàðêè òðóá.

dp01d1ra -- 1 2 --

6.2 Ïðèíòåð

Çàìåíà áóìàæíîãî ðóëîíà

Äëÿ çàìåíû áóìàæíîãî ðóëîíà ñëåäóéòå èíñòðóêöèÿì íèæå:

1. Îòêðîéòå êðûøêó ïðèíòåðà, êàê óêàçàíî íà ðèñóíêå.

2. Ðàçìåñòèòå áóìàæíûé ðóëîí òàê, ÷òîáû áóìàãà ïîñòóïàëà â ïðàâèëüíîì

íàïðàâëåíèè, êàê óêàçàíî íà ðèñóíêå.

Îòêðûòèå êðûøêè ïðèíòåðà Ðàçìåùåíèå áóìàæíîãî ðóëîíà

3. Âûòÿíèòå áóìàãó è çàêðîéò å êðûøêó, êàê óêàçàíî íà ðèñóíêå.

4. Ïðèíòåð ãîòîâ ê ïå÷àòè.

Çàêðûòèå êðûøêè ïðèíòåðà Óñòðîéñòâî ãîòîâî ê ïå÷àòè

7 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ì îíòàæó äîëæíû âûïîëíÿòüñÿ

êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé

ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

-- 1 3 --

TOCe

1 DIRECTIVE 14........................................................

2SAFETY 14...........................................................

3 INTRODUCTION 16...................................................

3.1 Equipment 16................................................................

3.2 Control panel WO100 16......................................................

4 TECHNICAL DATA 16.................................................

5 INSTALLATION 17....................................................

5.1 Mains supply 17..............................................................

5.2 Suspension device 17.........................................................

5.3 Connecting the terminating resistor 18..........................................

6 OPERATION 19.......................................................

6.1 Connections and control devices 19............................................

6.2 Gas flow meter 20............................................................

6.3 USB connection 20...........................................................

6.4 Water connection 20..........................................................

6.5 Flow guard, gas 20...........................................................

6.6 Symbol explanations 20.......................................................

7 MAINTENANCE 21....................................................

7.1 Inspection and cleaning 21....................................................

7.2 Printer 22...................................................................

8 ORDERING SPARE PARTS 22..........................................

DIAGRAM 24............................................................

ORDERING NUMBER 28.................................................

ACCESSORIES 29.......................................................

-- 1 4 --

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, W e lding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that unit

MechControl 2/4 from serial number 652 are constructed and tested in compliance with the standard

EN 60974--3 /--5 and EN 60974--10 (Class A) in accordance with the requirements of directive

(2006/95EC) and (2004/108/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director

Equipment and Automation

Laxå 2008--05--22

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

-- 1 5 --

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WARNING

Read and understand the instruction manual before installing or operating.

Arc welding and cutting can be injurious to yourself and others. Take precausions when welding.

Ask for your employer’s safety practices which should be based on manufacturers’ hazard data.

ELECTRIC SHOCK - Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

CAUTION!

Class A equipment is not intended for use in residential locations where

the electrical power is provided by the public low--voltage supply

system. There may be potential difficulties in ensuring electromagnic

compatibility of class A equipment in those locations, due to conducted

as well as radiated disturbances.

CAUTION!

Read and understand the instruction manual before

installing or operating.

-- 1 6 --

dp01d1ea

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human

health!

ESAB can provide you with all necessary welding protectio n and accessories.

3 INTRODUCTION

MechControl is a control unit intended for mechanized welding together with power

source MechTig 4000i / MechTig 3000i.

The control unit comes in different variants, see page 28.

ESAB’s accessories for the product can be found on page 29.

3.1 Equipment

The control unit is supplied with:

S an instruction manual for the control unit

S an instruction manual for the control panel

S terminating resistor.

3.2 Control panel WO100

See the separate instruction manual for a

detailed description of the control panel.

4 TECHNICAL DATA

MechControl 2, MechControl 4

Mains voltage 42 V, 50/60 Hz

Wire feed speed See separate instruction manual for wire feed

unit

Rotation speed See separate instruction manual for tool

Weight

MechControl 2

MechControl 4

17.4 kg

18.4 kg

Dimensions lxwxh 471 x 403 x 364 mm

-- 1 7 --

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MechControl 2, MechControl 4

Operating temperature -- 1 0 t o + 4 0 ˚C

Shielding gas

Max pressure

All types intended for TIG welding

0.5 MPa ( 5 bar)

Type of cooling

Max pressure

50 % water / 50 % mono--ethylene glycol

0.5 MPa ( 5 bar)

Enclosure class IP 23

Application class

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

5 I NSTALLATION

The installatio n must be executed by a professional.

5.1 Mains supply

Note!

Mains supply requirements

High power equipment may, due to the primary current drawn from the mains supply, influence the

power quality of the grid. Therefore connection restrictions or requirements regarding the

maximum permissible mains impedance or the required minimum supply capacity at the interface

point to the public grid may apply for some types of equipment (see technical data). In this case it

is the responsibility of the installer or user of the equipment to ensure, by consultation with the

distrubution network operator if necessary, that the equipment may be connected.

5.2 Suspension device

NOTE! When the unit is used hanging during welding, the suspension device must

be electrically insulated from the unit.

-- 1 8 --

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5.3 Connecting the terminating resistor

To avoid communication interference, the remote socket must be fitted with a

terminating resistor, when a remote control unit is not connected.

MechTig 4000i

MechTig 3000i

-- 1 9 --

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6 OPERATION

General safety regulations for the handling of the equipment can be found on

page 14. Read through before you start using the equipment!

6.1 Connections and control devices

1 Connection for start gas in

2 Connection for weld gas in

3 Connection for root gas in

4 Root gas connection out

5 Weld and start gas connection out

6 Connection for coolant power source

BLUE

7 Connection for coolant power source

RED

8 Connection with *ELP for coolant tube

welding tool BLUE

9 Connection for coolant tube welding tool

RED

10 Connection for rotation

11 Connection for wire feed

12 Connection for weaving

only applies to MechControl 4

13 Connection for AVC (arc voltage control)

only applies to MechControl 4

14 Connection for manual TIG torch

15 Connection (CAN) for control cable from

power source

16 Connection for measurement cable AVC

from welding tool, only applies to

MechControl 4

17 Connection for measurement cable AVC

to power source, only applies to

MechControl 4

18 Rating plate with supply connection data

19 Connection (OKC) for welding current

(+) from power source

20 Connection (OKC) for return cable (+)

21 Connection (OKC) for welding current

(--) from power source

22 Connection (OKC) for welding current

(--) to welding tool

23 Control panel,

see separate instruction manual

24 Gas flow meter

25 Connection (CAN) for remote control

unit, terminating resistor or welding

station A25

26 Printer

27 USB connection, see point 6.3.

28 Connection for documentation system

WMS 4000

*ELP = ESAB Logic Pump, see point 6.4.

-- 2 0 --

dp01d1ea

6.2 Gas flow meter

NOTE! To achieve the correct flow, the flow must be measured at the tool.

The flow m eter is calibrated for Argon gas at 4 bar pressure. The gas flow obtained

from the tool can vary depending on the connected tool. If other pressures or gases

are used, the gas flow must be measured at the workpiece.

ESAB recommends that a pressure regulator set for 4 bar is used.

6.3 USB connection

The external USB m em or y can be used to tr ansfer programs to and fr om systems.

Note!

During normal use there is no risk of ” viruses” ”infecting” equipment. To eliminate the

risk entirely, we recommend that the memory, which is used together with this

equipment, not be used for any other purpose other than its intended.

Certain USB memories may not work with this equipment. We recommend using

USB memories from a reputable supplier.

ESAB assumes no responsibility for any damage caused as a consequence of

incorrect use of the USB memory.

6.4 Water connection

The control unit is equipped with a detection system ELP (ESAB Logic Pump) which

checks that the water hoses are connected. When connecting a water--cooled

welding torch / tube welding tool, the water pump starts.

6.5 Flow guard, gas

The flow guard stops the welding process if the gas flow falls below 4 l/min. When

this occurs an error m essage appears on the control panel.

For further information see the control panel user manual.

6.6 Symbol explanations

Tube welding tool Root gas out

Wire feed

Start and weld gas out,

tube welding tool

Weaving Root gas in

TIG --torch W eld gas in

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ESAB MechControl 4 Manuale utente

Marca: ESAB

Modello: MechControl 4

Tipo: Manuale utente

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ESAB MechControl 4 Manuale utente

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ESAB MechControl 4 Manuale utente

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