Powerware Prestige 6000 Installation And Operator's Manual

powerware

®

Prestige Series

6000 VA

Installation and Operator’s Manual for IBM Applications

Requesting a Declaration of Conformity

Units that are labeled with a CE mark comply with the following harmonic standards and EU directives:

Harmonic Standards: EN 50091-1-1 and EN 50091-2

EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits

93/68/EEC, Amending Directive 73/23/EEC

89/336/EEC, Council Directive relating to electromagnetic compatibility

92/31/EEC, Amending Directive 89/336/EEC relating to EMC

The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC

Declaration of Conformity, contact:

Powerware Corporation

Koskelontie 13

FIN-02920 Espoo

Finland

Phone: +358-9-452 661

Fax: +358-9-452 665 68

Class A EMC Statements

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when

the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case

the user will be required to correct the interference at his own expense.

ICES-003

This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment

Regulations ICES-003.

Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.

EN50091-2

Some configurations are classified under EN50091-2 as “Class-A UPS for Unrestricted Sales Distribution.” For these

configurations, the following applies:

WARNING This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference, in

which case, the user may be required to take additional measures.

Powerware, PowerPass, Powercare, OnliNet, and OnliSafe are registered trademarks of Powerware Corporation.

IBM and AS/400 are registered trademarks of International Business Machines Corp.

Novell is a registered trademark of Novell, Inc.

3Com is a registered trademark of 3Com Corporation.

document may be reproduced in any way without the express written approval of Powerware Corporation.

45

QUICK INSTALL

UPS with PPDM Installation

CAUTION

Read thesafetyinstructionsbeginningon page 7beforeinstalling the UPS.

1 If you are connecting the UPS to an AS/400, the QUPSDLYTIM system value for the UPS

Monitoring feature should be set. See “UPS Monitoring” on page 50 for instructions.

2

3

PowerPass

Distribution

ModelNumber

Desired

Output

Voltage

Selector

Position

208: ___ 120/208V 208

100/200V 200

2

4

0

110/220V 220

240: ___

115/230V

230

120/240V 240

Quick Install

6

7

89

Quick Install

10 For the AS/400 interface, plug the AS/400 communications cable into the serial port on the

UPS rear panel. Plug the other end of the cable into the J14 connector on your AS/400.

11

Quick Install

Thispage intentionally left blank.

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TABLE OF CONTENTS

1 Introduction 1....................................................

UPSModel andBattery Configurations 2..............................................

LoadRequirements 2.........................................................

ApproximateBattery Times 4....................................................

Special Symbols 6..............................................................

2 Safety Warnings 7.................................................

3 Installation 31.....................................................

Unpacking andInspection 31.......................................................

UPSand BatteryCabinetStorage 31...............................................

UPSwithPowerPassDistributionModule Installation 32...................................

UPSwithPPDM Startup 39......................................................

REPOInstallation 41...........................................................

Troubleshooting Tips 43...........................................................

4 UPS Operation 45..................................................

UPSFront Panel 45..............................................................

Operating Modes 46.............................................................

NormalMode 46.............................................................

Bypass Mode 47.............................................................

BatteryMode 47.............................................................

Diagnostics 48.................................................................

BatteryTestonDemand 48......................................................

BatteryStart 48................................................................

UPSShutdown 49...............................................................

Changingthe OutputVoltage 49.....................................................

UPSMonitoring 50..............................................................

Usingthe PPDM 51..............................................................

Disconnecting theUPS 51.......................................................

Reconnecting theUPS 53.......................................................

5 Communication 55.................................................

InitialCommunicationsSettings 55...................................................

FrontPanel CommunicationsAccess 56...............................................

UPSSerialCommunications Menu 58.................................................

PowerManagement Software 61....................................................

Table of Contents

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UPSCommunicationsInterface Port 62................................................

Communications ModeReferenceChart 63.............................................

6 Specifications 65..................................................

Prestige 6000Specifications 65.....................................................

PhysicalSpecifications 66.........................................................

Technical Specifications 66........................................................

PPDMOutletsand Inputand OutputCords 67...........................................

ElectricalSpecificationsfor the Prestige6000withPPDM 67................................

Part Numbers 68................................................................

BaseEquipment 68...........................................................

Standard Accessories 68........................................................

OptionalAccessories 68........................................................

Manuals 69.................................................................

7 Troubleshooting 71.................................................

Resetting the UPS 73............................................................

SilencingtheAlarm 73...........................................................

8 Service and Support 75..............................................

AS/400 9910UPS ServiceandSupport 75..............................................

S/3909910 UPSService and Support 79...............................................

Index 87.........................................................

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CHAPTER 1

INTRODUCTION

Congratulations on the purchase of your Powerware Prestige Series

uninterruptible power system (UPS). The Prestige UPS meets the

toughest measures of superior design and manufacturing, including

ISO 9001. You now own the most reliable power protection available.

The Prestige 6000 provides a steady, well-regulated power supply for

your computing and communications equipment, while protecting it

from the frequent irregularities that are inherent in commercially

available power. Voltage spikes,power surges, brownouts, and power

failures have the potential to corrupt critical data, destroy unsaved work

sessions, and in some instances, damage expensive hardware.

With the Prestige 6000, you can safely eliminate the effects of electrical

line disturbances and guard the integrity of your systems and

equipment. The PowerPass

Distribution Module (PPDM) has a

Maintenance Bypass feature that supplies power to your equipment even

when the power processing unit (PPU) is removed for maintenance or

upgrades. Figure 1 shows the Prestige 6000 UPS.

Figure1. Prestige 6000UPS

Introduction

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UPS Model and Battery Configurations

This UPS is designed to work with single-phase, three-wire,AC power

sources. There are two important considerations whenselecting the UPS

model and battery configuration to properly safeguard your equipment:

Load requirements

Battery times

Load Requirements

The load is the equipment to be protected by the UPS.Select the UPS

model that meets the power consumption requirements of the load in

volt-amperes (VA). The total load VA should not exceed the UPS VA

rating. To determine the total load requirements:

1. Obtain the load ratings from either the nameplate oroperator’s

manual of the equipment to be protected by the UPS. The

ratings are listed in either watts (W), amperes or amperes

max (A), or volt-amperes.

2. If the rating is in watts, multiply by 1.4 to obtain the VA

requirement (this is the typical relationship betweenwatts and

volt-ampere ratings in most computing equipment). However,

in some new computing equipment, the power supply is

power-factor corrected and the watts rating equals the VA

requirement. Check with the manufacturer to determine

applicability.

If the rating is inamperes or amperes max, multiply by the

input voltage to obtain the VA requirement.

NOTE FortheloadratingsofAS/400modelsandattachabledevices,seeChapter9of

“AS/400Physical PlanningReference,” SC41-5109.

Introduction

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3. Add all of the resultant VA ratings together to obtain the total

load requirements of the equipment to be protected (see

Figure 2). If the load consists of the power-factor corrected

supplies, it is recommended to use total watts for the load

requirements.

3 COMPUTERS 3 MONITORS EXTERNAL

MODEM

3 x 300 WATTS X 1.4 = 1260 VA 3x2AMPSx240V = 1440 VA 50 VA

1260 VA + 1440 VA + 50 VA = 2750 VA (Total Load Requirements)

300 WATTS

EACH

2AMPS

EACH 50 VA

Figure 2. Volt-Amperes Calculation Example

If the total load requirements of the equipment exceeds the capacity of

the UPS, you must either reduce the number of pieces of equipment, or

use a UPS with a larger load capacity.

When deciding on which pieces of equipment to remove from the UPS,

select equipment that has a lower priority for power protection.

Computers, monitors, and modems typically have a higher priority

because they could be processing or transmitting data when a power

outage occurs.

Introduction

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Approximate Battery Times

During a power failure, the UPS battery supplies power to your

equipment, providing time to complete computing activities prior to

UPS shutdown. The duration of this time period is directly related to the

UPS battery configuration. By adding battery cabinets,you can

customize the UPS to provide enough battery time for normal processing

activities.

To prepare for a power outage at your installation, ensure that you have

sufficient battery time available. To do this, take a few minutes to

determine your approximate battery time by completing the following

steps:

Load

Battery Time

L

o

a

d

Requirements

(VA)

UPS Model BatteryCabinets Total Battery Time

Minutes (Approximate)

Prestige 6000 (9910 EP8)

Figure 3. Determining Approximate Battery Time

1. See “Load Requirements” on page 2 for assistance in

determining the total load requirements for your UPS. Round

this number up to the next Load (VA) entry in the “Prestige

6000 with PPDM” table on page 5, and enter the number in

Figure 3.

2. In Figure 3, enter the number of battery cabinets that you

have installed. Find the intersection point of the appropriate

Load (VA) and number of battery cabinets in the “Prestige 6000

with PPDM” table on page 5. Enter this number in Figure 3,

Total Battery Time Minutes.

If changes take place in yourinstallation, such as different load

parameters or changes to battery cabinet configuration,take time to

reevaluate your approximate battery time availability.

NOTE Fordetailedinformationregardingcalculationof9910UPSbatterycapacityand

run time foryour load,reference: “AS/400PhysicalPlanning,”SA41-5109,“AS/400

AdvancedSeriesBackupand Recovery -Advanced,” SC41-4305 (see Chapter10),or

“AS/400eseriesBackup and Recovery,”SC41-5304 (see Chapter37).

Introduction

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Prestige 6000 with PPDM

Load

(

VA

)

L

o

a

d

(

W

)

ApproximateBattery Time (inMinutes)

L

o

a

d

(

V

A

)

at 0.67 PF*

Load(W)

2Cabinets 3Cabinets 4Cabinets 5Cabinets 6Cabinets

1500 1000 42 67 93 123 160

3000 2000 18 33 44 57 74

4500 3000 10 18 27 34 44

6000 4000 8 14 19 26 31

Typical Power Factor (PF)

NOTE For AS/400 usage,see “BaseEquipment”on page 68.

Introduction

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Special Symbols

The following common symbols may be found on the UPS:

LOAD ON - Press the button with this symbol to energize the

output receptacles (Output On).

LOAD OFF - Press the button with this symbol to de-energize

the output receptacles (Output Off).

SAFETY EARTHING TERMINAL - Indicates the primary safety

ground.

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric

shock is present and the associated warning should be

observed.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your

operator’s manual for additional information.

INPUT BREAKER - Indicates the input breaker, which shuts

off utility power to the PPU.

BATTERY BREAKER - Indicates the battery breaker, which

shuts off battery power (power transmission through the

battery cord).

BATTERY CONNECTOR - Indicates the battery connector,

which remains electrically “hot” even with the battery

breaker off. Keep covered when not in use.

INPUT - Indicates the input to a unit.

OUTPUT - Indicates the output from a unit.

BYPASS - Indicates the Maintenance Bypass switch.

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CHAPTER 2

SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS.Thismanual containsimportantinstructionsthat you

should followduring installationof the UPS.Pleaseread allinstructionsbefore

operatingthe equipmentand save this manualforfuture reference.

DANGER

ThisUPScontainsLETHAL VOLTAGES.Allrepairsand service should be performed

byAUTHORIZED SERVICE PERSONNEL ONLY. Thereare NO USER

SERVICEABLE PARTS inside theUPS.

CAUTION

Batteriescan presenta riskof electricalshockorburn from high short circuit

current.Observe properprecautions.

Proper disposalofbatteriesisrequired. Referto yourlocalcodes fordisposal

requirements.

ThisUPScontainsitsown energysource(batteries).The output receptaclesmay

carrylive voltage even whenthe UPSisnotconnectedto an AC supply.

Neverdisposeofbatteriesina fire.Batteriesmayexplodewhenexposedtoflame.

Neveropen or mutilatebatteries.Released electrolyteis harmfulto theskinand

eyes,andmaybeextremelytoxic.

To reducetheriskof fire or electricshock, installthis UPS in atemperature and

humiditycontrolled,indoorenvironment,freeofconductivecontaminants.Ambient

temperature mustnot exceed 104 F(40C).Do notoperate near wateror

excessive humidity (95% max).

Donot removeor unplugtheinput cord whenthe UPSisturned on.This removes

the safetyground fromthe UPSand the equipment connected tothe UPS.

The wall outlet must bewithin2 metersof the equipment andaccessibleto the

operator. Theon/off switchon the UPS doesnot electricallyisolate the internal

parts.Unplug the input cordfrom thewalloutlet when disconnecting the unit for

longperiodsof time.

Please notethat theoutput socketson the UPS areelectricallylive whenever the

UPSOutput

Onbutton ispressed,evenifthe inputcordisdisconnected.

Safety Warnings

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To reducethe riskoffire,connectthe UPSand PPDMonlytocircuitsprovidedwith

30 amperesmaximum branch-circuit overcurrent protection.

For PPDM systems with hardwired outputs, overcurrent protection for the output

ACcircuit(s)isto be providedbyothers.

For PPDM systems with hardwired outputs, suitably rated disconnect switchesfor

the outputAC circuit(s)are to beprovidedbyothers.

Sikkerhedsanvisninger

VIGTIGE SIKKERHEDSANVISNINGER

GEM DISSE ANVISNINGER

DENNE BRUGERVEJLEDNING INDEHOLDER VIGTIGE

SIKKERHEDSANVISNINGER

FARE

DenneUPS indeholder LIVSFARLIGHØJSPÆNDING.Alle reparationer og

vedligeholdelse børkunudføresaf en AUTORISERET SERVICETEKNIKER.Ingen af

UPS’ens indvendige delekan repareresaf brugeren.

ADVARSEL

Batterierkanudgøreenfareforelektriskstødellerforbrændingerforårsagetafhøj

kortslutningsspænding.De korrekte forholdsreglerbør overholdes.

Korrektbortskaffelseafbatterierer påkrævet.Overholdgældendelokalereglerfor

bortskaffelsesprocedurer.

DenneUPS indeholderegen energiforsyning(batterier).Udgangsnetstikkene kan

ledestrøm,selvnår UPS’enikkeer tilsat enAC-energikilde.

Skafdig aldrigaf medbatterierneved atbrænde dem.Batteriernekaneksplodere

vedåben ild.

Batteriernebør aldrig åbnesellerskilles ad. Elektrolyt, der slipper ud,er skadelig

for hudog øjneog kan være overordentlig giftig.

Installér denneUPSi ettemperatur- og fugtighedskontrolleret indendørsmiljø, frit

for ledende forureningsstoffer forat formindskerisikoenfor brand ogelektrisk

stød.Rumtemperaturenmå ikke overstige40°C. UPS’en børikke betjenes nær

vandellerhøjfugtighed(maksimalt 95%).

Netledningen måikke fjernesog stikket må ikke trækkesud,mensUPS’en er

tændt.Dettefjernersikkerhedsjordenfra UPS’en og fradet udstyr, derer sattil.

Safety Warnings

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Stikkontaktenmå højst være 2meter fraudstyret ogtilgængelig forbrugeren.

UPS’ens afbryderkontakt isolerer ikke elektriskde indvendige dele.Trækderfor

stikket udaf kontakten,hvisenheden erslukket ilang tidad gangen.

Bemærkvenligst,at stikkontakternepå UPS’en erstrømførende,når knappenUPS

“Output

On” er trykket ned, selvom indgangsnedledningenikkeer tilsluttet.

UPS’en og Bypass-modulet må kuntilsluttesstrømkredse,somer forsynet meden

overstrømsbeskyttelse påmaksimalt 30Apr. afgreningsstrømkredsfor at

formindske brandfaren.

Med hensyn til Bypass-systemer med direkte forbundne udgange,skal

overstrømsbeskyttelsen forAC-kredsen(e) komme andetsteds fra.

Med hensyn til Bypass-systemer med direkte forbundne udgange,skal

afbryderkontaktertilAC-kredsløbetmedpassendemærkeeffektkommeandetsteds

fra.

Belangrijke Veiligheidsinstructies

BELANGRIJKE VEILIGHEIDSINSTRUCTIES

BEWAAR DEZEINSTRUCTIES

DEZEHANDLEIDING BEVAT BELANGRIJKE

VEILIGHEIDSINSTRUCTIES

GEVAAR

DezeUPSbevatLEVENSGEVAARLIJKEELEKTRISCHE SPANNING.Allereparatiesen

onderhoud dienen UITSLUITENDDOOR ERKEND SERVICEPERSONEELte worden

uitgevoerd.Er bevindenzich GEENONDERDELEN inde UPSdie DOOR DE GEBRUIKER

kunnenworden GEREPAREERD.

OPGELET

Batterijen kunnengevaarvoor elektrische schokof brandwondenveroorzaken als

gevolg van unhoge kortsluitstroom.Volgde desbetreffende aanwijzingenop.

Debatterijenmoetenopdejuistewijzewordenopgeruimd.Raadpleeghiervooruw

plaatselijke voorschriften.

DezeUPSbevatzijn eigenenergiebron(batterijen).Deuitgangsaansluitingen

kunnenonderspanningstaanwanneerdeUPSnietopeenwisselstroomvoedingis

aangesloten.

Nooitbatterijeninhet vuur gooien.Debatterijen kunnen ontploffen.

Safety Warnings

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Nooitbatterijenopenenofbeschadigen.Vrijkomendelektrolytisschadelijk voor de

huiden ogen, enkan uiterstgiftig zijn.

Teneinde dekansop brand ofelektrische schokte verminderendientdeze UPS in

een gebouwmet temperatuur- en vochtigheidregelingte wordengeïnstalleerd,

waargeengeleidendeverontreinigingenaanwezigzijn.Deomgevingstemperatuur

mag 40 Cnietoverschrijden.Nietgebruikeninde buurtvanwaterof bijzeerhoge

vochtigheid (max.95%).

Verwijder de ingangsnoer niet of haalde stekker van deingangsnoer ernietuit

terwijlde UPSaanstaat.HierdoorzoudeUPSenuwaangeslotenapparatuurgeen

aardebeveiliging meer hebben.

Dehoofdvoedingcontactdoosmoet zichop minderdan 2 metervan deapparatuur

bevinden enmakkelijk bereikbaar zijn voorde gebruiker. De aan/uit-schakelaar op

de UPS biedt geen elektrische isolatie voor de inwendigeonderdelen.Destekker

uitde voedingcontactdooshalen wanneerhet apparaat voor lange tijd nietwordt

gebruikt.

Neem ernota vandat de uitgangaansluit puntenop de UPS altijdonder stroom

staanwanneer de belastingschakelaar ( )wordt ingedrukt,ongeacht de

aanwezigheidvan de voeding.

Teneinde dekansop brand teverminderen mogende UPSen BypassModule

alleen opcircuitsworden aangesloten meteen overstroombeveiliging van

maximaal 30ampère.

Voor BypassModulesystemen met vast-bedrade uitgangen,moet de

overstroombeveiliging voor wisselstroom uitgangcircuit(s)door derden worden

geleverd.

Voor BypassModulesystemen met vast-bedrade uitgangen,moeten dejuiste

hoofdschakelaarsvoorwisselstroom uitgangcircuit(s) doorderden worden

geleverd.

Safety Warnings

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PrestigeSeriesInstallationand Operator’s ManualforIBM Applications (6000 VA)Uncontrolled Copy

Tärkeitä turvaohjeita

TÄRKEITÄ TURVAOHJEITA - SUOMI

SÄILYTÄ NÄMÄ OHJEET

TÄMÄ OPAS SISÄLTÄÄ TÄRKEITÄ TURVAOHJEITA

VAARA

Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ.Kaikki korjaukset ja huollot

on jätettäväVAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä

MITÄÄNKÄYTTÄJÄN HUOLLETTAVIAOSIA.

VARO

Akustosaattaa aiheuttaasähköiskun taisyttyä tuleen,josakustokytketään

oikosulkuun.Noudata asianmukaisiaohjeita.

Akustotäytyyhävittääsäädöstenmukaisella tavalla.Noudata paikallisia

määräyksiä.

Tämä UPS sisältääoman energialähteen (akuston).Ulostuloliittimissä voi olla

jännite,kunUPS eioleliitettynä verkkojännitteeseen.

Älä koskaan heitä akkuja tuleen. Nevoivat räjähtää.

Älä avaa tairikoakkuja.Paljastunutelektrolyyttion vahingollinen iholle ja silmille

ja voi olla erittäin myrkyllistä.

VähentääksesitulipalonjasähköiskunvaaraaasennatämäUPSsisätiloihin,joissa

lämpötila ja kosteuson säädettävissäjajoissa eiole virtaajohtavia

epäpuhtauksia.Ympäristönlämpötilaeisaaylittää 40 C.Älä käytä lähellä vettä ja

vältä kosteita tiloja (95 % maksimi).

Älä poistataiirrota sisääntulojohtoa,kunUPSon kytkettynä.Tämä poistaa

turvamaadoituksenUPS-laitteestajasiihenliitetystä laitteistosta.

Päävirtapistokkeen täytyyolla2 m:nsäteellä laitteistosta jakäyttäjän saatavilla.

UPS-laitteen virtakytkineierota sisäosiaverkkojännitteestä.Irrota

sisääntulopistoke,joskytket laitteenpoiskäytöstä pitkähköksi ajaksi.

Otamyöshuomioon,että UPS-laitteen ulostuloliittimissäon jänniteainakun

painetaanUPSinlähtöteho PÄÄLLÄ -painiketta ( ),riippumatta siitä,onko

tulokaapelikytkettynä taiei.

Palovaaran vähentämiseksiUPS ja ohituslaite tulee kytkeä virtapiiriin, jonka

haaroitusjohtojen ylivirtasuojauksen maksimiarvo on 30 A.

Safety Warnings

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Tämän laitteenmukanaei toimitetalähdön ylivirtasuojausta kiinteänasennuksen

ohitusjärjestelmissä.

Tämän laitteen mukana eitoimiteta lähdön johdonsuojakatkaisijoita jakeluja

vartenkiinteän asennuksen ohitusjärjestelmissä.

Consignes de sécurité

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ

IMPORTANTES

DANGER!

Cet onduleur contient desTENSIONS MORTELLES. Toute opération d’entretienet de

réparationdoit êtreEXCLUSIVEMENT CONFIÉEAUNPERSONNELQUALIFIÉ AGRÉÉ.

AUCUNEPIÈCERÉPARABLEPARL’UTILISATEUR nese trouve dansl’onduleur.

ATTENTION!

Lesbatteriespeuventprésenterun risquededéchargeélectriqueoudebrûlurepar

descourts-circuits dehaute intensité. Prendrelesprécautionsnécessaires.

Unemiseau rebut réglementairedes batteries est obligatoire.Consulter les

règlementsen vigueurdans votre localité.

Cet onduleur renferme sa propre source d’énergie (batteries). Les prisesde sortie

peuventêtre soustensionmême lorsquel’onduleurn’est pasbranché sur le

secteur.

Ne jamaisjeterles batteries aufeu.L’expositionauxflammesrisquede lesfaire

exploser.

Ne jamaisouvrir oumutiler desbatteries.L’électrolytedégagée estnuisible àla

peau etaux yeux etpeut s’avérerextrêmementtoxique.

Pour réduire lesrisquesd’incendie etde décharge électrique,installer l’onduleur

uniquementà l’intérieur, dansun lieudépourvu dematériauxconducteurs,où la

températureetl’humiditéambiantessontcontrôlées.Latempératureambiantene

doitpasdépasser40°C.Nepasutiliserà proximité d’eau oudansuneatmosphère

excessivement humide(95% maximum).

Ne pasretirerlecordond’alimentationlorsque l’onduleurestsoustension sous

peinede supprimer la mise àlaterre del’onduleuret du matérielconnecté.

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