CARLO GAVAZZI WM50AV53HBC Manuale del proprietario

WM50

Multichannel power analyzer

for single, two and three-phase systems

26/04/2022

INSTRUCTION MANUAL

WM50 - Instruction manual | 26/04/2022 | CARLO GAVAZZI Controls SpA 1

This manual

Information property

CARLO GAVAZZI Controls SpA reserves the right to apply modifications or make improvements to the relative documentation

without the obligation of advance notice.

Safety messages

The following section describes the warnings related to user and device safety included in this document:

NOTICE: indicates obligations that if not observed may lead to damage to people.

NOTICE: indicates obligations that if not observed may lead to damage to the device.

CAUTION! Indicates a risky situation which, if not avoided, may cause data loss.

IMPORTANT: provides essential information on completing the task that should not be neglected.

General warnings

This manual is an integral part of the product and accompanies it for its entire working life. It should be consulted for all

situations tied to configuration, use and maintenance. For this reason, it should always be accessible to operators.

NOTICE: no one is authorized to open the analyzer. This operation is reserved exclusively for CARLO GAVAZZI technical

service personnel.

Protection may be impaired if the instrument is used in a manner not specified by the manufacturer.

Service and warranty

In the event of malfunction, fault, requests for information or to purchase accessory modules, contact the CARLO GAVAZZI

branch or distributor in your country.

Installation and use of analyzers other than those indicated in the provided instructions and removal of the MABC module void the

warranty.

Download

This manual www.productselection.net/MANUALS/UK/WM50_im_use.pdf

Installation instruction - WM50 www.productselection.net/MANUALS/UK/WM50_im_inst.pdf

Installation instruction - TCD12 www.productselection.net/MANUALS/UK/TCD12_im.pdf

Accessory module user manual www.productselection.net/MANUALS/UK/WM40MODULES_im.pdf

UCS desktop www.productselection.net/Download/UK/ucs.zip

UCS Mobile Google Play Store

Modbus communication protocol www.productselection.net/Download

WM50 and TCD12

Introduction

Description

WM50 is a multichannel power analyzer for single, two and three-phase systems. Using TCD12 split core current sensors, it can

monitor up to 96 single-phase loads or any combination of single and three-phase loads or two and single-phase loads for a

maximum of 96 channels. The system can be set up, measurements viewed and up to 16 alarms managed from WM50 and UCS.

Main unit functions can be expanded with a maximum of two of the following available modules: digital input/output module, analog

input module and communication module.

Architecture

UCS Desktop

UCS Mobile RS485 /

Ethernet

WM50

Master Modbus (VMU-C)

OptoProg

TCD12

max 4

max 48

TCD12

TCD12WS

TCD12WS TCD12WS

TCD bus B

TCD bus A

TCD12WS

max 4

max 48

TCD12

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Components

Component Description

WM50 Main unit, measures and displays the main line electrical variables via current sensors. With LCD display and

touch keypad, it lets you set measurements parameters, configure accessory modules and manage up to 16

alarms. It communicates with TCD12 current sensors via pre-installed MABC module to monitor up to 96

channels.

Accessory

modules

(optional)

Connected to the main unit via local bus, the following expand WM50 functions:

Type Module description Part number

Digital inputs/outputs Six digital inputs and six static outputs M F I6 O6

Six digital inputs and four relay outputs M F I6 R4

Analog inputs Three analog inputs (neutral current, temperature probe, 20 mA input) M A TPN

Communication Modbus RTU communication on RS485/RS232 M C 485 232

Modbus TCP/IP communication on Ethernet M C ETH

TCD12 12-channel current sensor. Measures main electrical variables on the single channels and loads and transmits

them to WM50. A maximum of eight TCD12s can be connected in series on two TCD buses to each WM50 via

TCD12WS cables.

UCS Configuration and diagnostics software. Available for both PC and Android mobile devices.

OptoProg

(optional)

Optical communication interface to configure the analyzer and TCD12s or to read data in real-time from PC or

mobile devices via

UCS.

Master

Modbus

(optional)

Supervision system for WM50 data analysis and monitoring.

Component descriptions

Main unit - front

A

E

B

D

C

Part Description

AOptical port and plastic support for OptoProg connection

WARNING! Indicates a dangerous situation which, if not avoided, may cause death or serious

injury.

BBacklit LCD display. The backlight time, color and behavior in the event of alarm can be set.

CAlarm LEDs, see "Main unit LED status" on page5

WM50 and TCD12

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Part Description

DMABC module status LED

refer to the instructions for use, see "Main unit LED status" on the facing page

ETouch keypad

Main unit - rear

A

C

D

E

F

I

G

B

H

Part Description

ADetachable power supply terminal block

BDetachable voltage input terminal block

CDetachable functional grounding terminal block

DMABC module (irremovable) for communications with TCD12 current sensors

ELocal bus port for accessory modules

FB port for TCD12 bus

GA port for TCD12 bus

HDetachable current input terminal block

IPower supply status LED, see "Main unit LED status" on the facing page

WM50 and TCD12

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Main unit LED status

G1 Alarm 1, 2, 3, 4

status

Off: no active alarm.

On: at least one active alarm.

Note: to identify which alarm is activated, use UCS.

All blinking: TCD12 configuration inconsistent with set electrical system.

Note: for details on the type of inconsistency, see the Warning page in "Settings menu" on page16.

G2 Alarm 5, 6, 7, 8

status

G3 Alarm 9, 10, 11, 12

status

G4 Alarm 13, 14, 15,

16 status

BCM TCD12 monitoring

status

Off: TCD12 monitoring on.

On: TCD12 monitoring not working.

Blinking: communication error with at least one TCD12 or at least one TCD12 not configured or

inconsistent with the set configuration.

Back Power supply

status

On: WM50 power on.

Off: WM50 power off.

Note: for problem solutions, "Troubleshooting" on page36.

Accessory modules

Part Description

ADetachable terminal block for inputs/outputs or area specific to communication ports

BFastening pins to main unit or other accessory module

CInternal local bus port for communications with main unit or other accessory module

DExternal local bus port for communication with communication module. Not included in communication modules.

WM50 and TCD12

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TCD12

B

A

C

D

F

H

G

E

D

I

D

Part Description

AIndicator of the channel considered by default as the first one of the managed channel group. The order can be

reversed during configuration.

BTop

CDevice identification marking area

DTop and bottom fastening screws

EConnection port with WM50 or other TCD12 via TCD12WS cable

FBottom

GStatus LED, see “TCD12 LED status” below

HRemovable clips for cable fastening

IRemovable adapters for DIN rail mounting

TCD12 LED status

COM Communication status with WM50 Off: communications correctly working

On: communication error

Blinking: TCD12 not configured or not consistent with the set configuration

ON Power supply status Off: no power supply

On: powered

Blinking: TCD12 identification function on

Note: for problem solutions, "Troubleshooting" on page36.

WM50 and TCD12

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TCD12WS

A

B

Part Description

AConnection cables with WM50 or TCD12

BTab for connector removal

UCS (Universal Configuration Software)

UCS is available in desktop and mobile versions.

It can connect to WM50 via accessory communication modules (Modbus TCP/IP or Modbus RTU protocol) or via OptoProg (via

USB or Bluetooth).

The following is possible with UCS:

lconfigure WM50, including accessory modules and current sensors

lview system status for diagnostics and configuration checks

UCS function overview

Function UCS desktop UCS Mobile

Configure the system with WM50 connected (online configuration) x x

Configure the system with WM50 disconnected (offline configuration) x x

View main measurement * x x

View input and output status * x x

View main unit, channel and load alarm status * x x

Record selected variable measurements * x -

View help to install WM50 and connect with OptoProg - x

Note: *functions only available with WM50 connected.

WM50 and TCD12

WM50 use

Interface

Introduction

WM50 is organized in four menus:

lmeasurement menu: pages used to display meters and other electrical variables

lsettings menu: pages used to set parameters of the main unit and accessory modules

lreset menu: pages to reset minimum, maximum, average (dmd) and maximum among averages values (max dmd) for

variables in measured pages

linformation menu: pages that display general and set parameter information

Measurement menu display

AB

C

D

Part Description

AGraph with percentage of active or apparent

real-time power, see "LCD bar graph" on

page26.

BMeters, see "Measurement menu - meters" on

page13. These are displayed independently

from the contents displayed in area D.

CWarning and information area, see

"Information and warnings" on page10.

DMeasurement page area with electric

variables and relevant units of measure (for

four rows), see "Measurement menu -

measurement pages" on page13.

Settings menu display

A

B

C

D

E

Part Description

ASettings menu display

BPage title, see "Settings menu" on page16

CWarning and information area, see

"Information and warnings" on page10

DCurrent value/option

EPossible value/option range

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Reset menu display

B

A

C

D

Part Description

APage identification number

BPage title with reset object

CWarning and information area, see

"Information and warnings" on the next page

DCurrent values

Information menu display

A

B

C

D

Part Description

APage identification number

BPage title, see "Settings menu" on page16

CWarning and information area, see

"Information and warnings" on the next page

DCurrent page information

WM50 use

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Information and warnings

Symbol Description

Alarm information page

Settings menu page

Voltage connection error (inverted sequence)

Hot water totalizer (m3)

Cold water totalizer (m3)

Hot water energy totalizer (kWh)

Symbol Description

Gas totalizer (m3)

Feedback after pressing a button

Serial or optical communication status

(receiving/ transmitting)

Working with WM50

Navigating the menus

A

B

C

D

s

1,5

s

1,5

s

1,5

s

1,5

/

Part Description

AMeasurement menu

BInformation menu

CReset menu for displayed measurement page

DSettings menu

CAUTION! If you exit the settings menu by pressing

button per 1.5 s or automatically after 2 minutes

of inactivity, changes will not be saved.

Navigation features

The measurement menu home page is displayed when the device is turned on. The home page appears after 120 s of inactivity.

The information menu, settings menu and relevant reset menu can be opened from any menu page.

Note: the settings menu is password protected.

WM50 use

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Working with the measurement menu

Operation Button

Scroll meters. See "Measurement menu - meters" on page13.

Scroll voltage, current, frequency group pages. See "Voltage, current, frequency group" on page14.

Scroll power, power factor group pages. See "Power, power factor group" on page14.

View the temperature and analog input value of the MATPN accessory module. See "M A TPN module page" on

page15.

Scroll THD group pages. See "THD group" on page14.

View the measurement page set as the Home page.

Scroll minimum, maximum, average (dmd) and maximum among averages values (max dmd) for variables in

displayed page.

ys

/

Working with the settings menu

Operation Button

Move among value positions *

Exit the sub-menu and view relative title page

Increase a parameter value / View the next value option/ Modify the value in positions dP and Sign*

Decrease a parameter value / View the previous value option/ Modify the value in positions dP and Sign*

Enter the sub-menu/Modify parameter of the page on display

Save changes and exit the menu in the

Exit the menu without saving changes

Note: *for details, see "Setting numeric parameters" on the next page.

Common operations

Operation Button

Confirm operation

View the previous/next page

ys

/

Cancel operation

WM50 use

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Setting a parameter

When setting a parameter, Eindicates the edited row, the blinking dash the number.

Example procedure: how to set Filter co=25 and save changes.

Note: the initial procedure status is the Filter co page in the settings menu.

x2

x3

Setting numeric parameters

Order of positions

The value of a numerical parameter is made up of six positions: four digits, decimal point (dP) and sign (Sign). The button

is used to select the positions in the following order:

WM50 use

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Decimal point position (dP)

In the dP position, buttons

ys

and

/

can be used to enable decimal point movement and set a multiplier (kx 1000, Mx

1000000) in the following order:

Sign position (Sign)

The value sign can be set in the position Sign. The value is positive by default.

Saving settings

To save settings, scroll the settings menu pages until the End page is displayed and press .

CAUTION! Changes are not saved if you exit the settings menu in another way.

Menu description

Measurement menu - meters

A list of the meters displayed is provided below:

Note: displayed meters depend on whether M F I6 06 and M F I6 R4 module inputs are installed and their settings and whether

tariff management is enabled.

Symbol Description

tot (kWh) Total imported active energy

tot (kvarh) Total imported reactive energy

tot (- kWh) Total exported active energy

tot (- kvarh) Total exported reactive energy

PAr (kWh) Partial imported active energy

PAr (kvarh) Partial imported reactive energy

PAr (- kWh) Partial exported active energy

PAr (-

kvarh)

Partial exported reactive energy

t0x (kWh) Active energy per tariff x

t0x (kvarh) Reactive energy per tariff x

Symbol Description

t0x (- kWh) Active energy per tariff x

t0x (- kvarh) Reactive energy per tariff x

C1 Pulse totalizer 1, associated with digital input

4

C2 Pulse totalizer 2, associated with digital input

5

C3 Pulse totalizer 3, associated with digital input

6

HrS Total load operating hours

d t Date and time

Measurement menu - measurement pages

The minimum, maximum, average (dmd) and maximum among average values (max dmd) for each displayed variable can be

viewed for each measurement, touching keys

ys

/

.

Note: the available measurements depend on the type of system set.

WM50 use

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Voltage, current, frequency group

Displayed

measurements Description

VLN∑

VL1

VL2

VL3

System phase-neutral voltage

Phase 1 voltage

Phase 2 voltage

Phase 3 voltage

VLLΣ

VL12

VL23

VL31

System phase-phase voltage

Phase 1-phase 2 voltage

Phase 2-phase 3 voltage

Phase 3-phase 1 voltage

AN

AL1

AL2

AL3

Neutral current

Phase 1 current

Phase 2 current

Phase 3 current

Displayed

measurements Description

Hz

ASY

VLL%

VLN%

Frequency

-

Phase-phase voltage asymmetry

Phase-neutral voltage asymmetry

AΣ

AL1

AL2

AL3

System current

Phase 1 current

Phase 2 current

Phase 3 current

Power, power factor group

Displayed

measurements Description

VAΣ

VAL1

VAL2

VAL3

System apparent power

Phase 1 apparent power

Phase 2 apparent power

Phase 3 apparent power

VArΣ

VArL1

VArL2

VArL3

System reactive power

Phase 1 reactive power

Phase 2 reactive power

Phase 3 reactive power

Displayed

measurements Description

WΣ

WL1

WL2

WL3

System active power

Phase 1 active power

Phase 2 active power

Phase 3 active power

PFΣ

PF L1

PFL2

PFL3

System power factor

Phase 1 power factor

Phase 2 power factor

Phase 3 power factor

THD group

Displayed

measurements Description

V1THD %

V2THD %

V3THD %

THD of phase 1 voltage

THD of phase 2 voltage

THD of phase 3 voltage

VL12 THD %

VL23 THD %

VL31 THD %

THD of phase 1-phase2 voltage

THD of phase2-phase3 voltage

THD of phase3-phase1 voltage

WM50 use

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Displayed

measurements Description

AL1 THD %

AL2 THD %

AL3 THD %

THD of phase 1 current

THD of phase 2 current

THD of phase 3 current

EVEn

V1THD %

V2THD %

V3THD %

Even THD of phase 1 voltage

Even THD of phase 2 voltage

Even THD of phase 3 voltage

EVEn

VL12 THD %

VL23 THD %

VL31 THD %

Even THD of phase 1-phase2 voltage

Even THD of phase2-phase3 voltage

Even THD of phase3-phase1 voltage

EVEn

AL1 THD %

AL2 THD %

AL3 THD %

Even THD of phase 1 current

Even THD of phase 2 current

Even THD of phase 3 current

Displayed

measurements Description

odd

V1THD %

V2THD %

V3THD %

Odd THD of phase 1 voltage

Odd THD of phase 2 voltage

Odd THD of phase 3 voltage

odd

VL12 THD %

VL23 THD %

VL31 THD %

Odd THD of phase 1-phase2 voltage

Odd THD of phase2-phase3 voltage

Odd THD of phase3-phase1 voltage

odd

AL1 THD %

AL2 THD %

AL3 THD %

Odd THD of phase 1 current

Odd THD of phase 2 current

Odd THD of phase 3 current

AL1 TDD %

AL2 TDD %

AL3 TDD %

TDD of phase 1 current

TDD of phase 2 current

TDD of phase 3 current

M A TPN module page

Displayed

measurements Description

Matp

°C/°F Analog input

Temperature

WM50 use

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Settings menu

Change pass

Backlight

Colour

Modules

System

Ct

Ctn r o

Time

Type

Value

Baudrate

Parity

Filter s

Filter co

Type

Page

Sync

Dmd

Set power

Home page

Filter

l

RS485232

Ethernet

Virt al 1

Virt al 16

Dig out 1

Dig out 6

Tariﬀ

Dig in1

Dig in6

Process

Line 2

Line 3

Line 4

Line 5

Enable

Variables

Type

Latch

Start cond

ON delay

Set 1

Set 2

Out link

Out logic

n

Pulse type

Pulse weig

Al status

Out test

Power test Unit

Probe

Min elect

Max elect

Min displ

Max displ

n

Pulse type

Pulse weig

Address

Baudrate

Parity

IP add

Subnet

Gateway

Total

Total +

Total -

Tariﬀ

Format

Month

Hour

Minute

Second

Year

Day

End

Meters

Reset

Clock

Trip

Reset Max

Reset DMD

Reset DMax

Reset MIN

1= Only for M A TPN module

2= Only for M C 485 232 module

3= Only for M C ETH module

4= Only for M F I6 O6/M F I6 R4 module

Type= PAGE

Type= VArS

1

2

3

4

1

Note: for the description of all settings, possible and default values, see "Settings from WM50" on page29.

WM50 use

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Information Menu

Page title Information displayed

12345678 lSerial number (page title)

lYear of manufacture

lFirmware revision

lAverage value calculation interval (dmd)

Conn lSystem type (in title)

lCurrent transformer ratio (Ct)

Note: any neutral current transformer ratio is not displayed.

Pulse out x lx = output number (in title)

lnone: output not set as pulse output

lIf the output is set as pulse output, it displays:

lAssociated energy meter

lPulse weight

Remot out (3 pages) Outputs set as remote control and relevant status

Warning TCD12 warnings:

lnone: no warnings

lE001: channels associated to a phase not foreseen by the set electrical system

lE002: two-phase or three-phase load set with two channels associated with the same phase

lE003: set load inconsistent with the set electrical system (i.e.: three-phase load, two-phase

electrical system)

Al x lx = alarm number (in title)

lAlarm data x (in title):

lNone: alarm disabled

lVirt: alarm enabled but not associated with any output

lOut x YY: alarm enabled, associated with digital output x with normal YY output status (ND =

normally open or NE = normally closed)

lControlled variable

lAlarm activation threshold (Set 1)

lAlarm deactivation threshold (Set 2)

lAlarm type:

Symbol Description

Up

Down

Symbol Description

Out of window

In window

Optical Baud rate of optical port

Com port Modbus address

Baud rate of RS485/RS232 port

IP address IP address

Date

time Date

Hour

Data events Number of events recorded in the main unit event database.

WM50 use

Essential information

Managed measurements

Introduction

WM50 calculates and displays both main line and single channel and load measurements.

All measurements are displayed by UCS or via Modbus communications (Carlo Gavazzi VMU-C monitoring system or other data

acquisition system). Main line measurements are also available on screen.

Main line measurements

Note: the following values are available for all measurements: minimum, maximum, average (dmd) and maximum average (max

dmd). The available variables depend on the type of system set. Minimum and maximum values are calculated only considering

valid values and not out of range values.

Active energy/Reactive

energy

Total, partial and by tariff.

lImported

lExported

Totalizers Up to three totalizers.

lGas

lCold water

lHot water

lHeat

lProtection trips

Current lNeutral

lPhase

lSystem

Voltage lPhase-phase

lPhase-neutral

lSystem

Total harmonic

distortion (THD)

Up to 32nd harmonic. Total,

even and odd.

lPhase current

lPhase-phase voltage

lPhase-neutral voltage

Note: even single harmonics from

UCS.

Total demand distortion

(TDD)

Phase current

Power Reactive, active, apparent.

lPhase

lSystem

Power factor lPhase

lSystem

Frequency System

Voltage asymmetry lPhase-phase

lPhase-neutral

Note: main line energy meter values may differ from the total

of single channel energy meters. This is because they are

measured with a different precision class (main line: class

0.5S, channels: class 2).

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Channel and load measurement (TCD12)

Single channel lCurrent

lCurrent THD (up to 15th

harmonics)

lActive/reactive/apparent

power

lPower factor

lActive energy

Load lVoltage

lEach phase current

lEach phase current THD (up

to 15th harmonics)

lActive/reactive/apparent

power

lPower factor

lActive energy

Variable selected for

advanced monitoring

lDaily minimum and

maximum values

lReal-time minimum,

maximum and average

values (dmd)

Note: the single channel and load variable can be selected via

UCS to manage alarms with differentiated thresholds for each

channel/ load and view daily minimum and maximum values

and real-time minimum, maximum and average values (dmd).

Minimum and maximum values are calculated only

considering valid values and not out of range values.

Note: a Modbus protocol table can be set from UCS to

customize and facilitate TCD12 variable reading. See

"Download" on page1, “Modbus communication protocol” for

further information.

Measurement management

Measurement error

If a measurement is not available or out of range, it is displayed as "EEEE" on WM50 display and as "--" on UCS. See

"Troubleshooting" on page36

Average value calculation (dmd)

The system calculates the average value of electrical variables in a set integration interval (15 min by default). The average value

will not be available if the variable measurement is out of range. By default, the integration interval is calculated from when the

analyzer is turned on. To guarantee calculation alignment, it can be synchronized using the internal clock. In turn, the internal clock

can be synchronized with an external reference via digital input (i.e.: from the electric manufacturer's device).

Synchronization types

Synchronization

type Integration interval start

First

displayed

value

Digital input effect

with

synchronization

function

Example

Disabled When turned on, at the

end of start-up

At the end of

the first

integration

interval

None On: at 11:28

Set integration time: 15 min

First displayed value: at 11:43 for the

11:28 to 11:43 interval

By internal clock At the first multiple of the

integration interval, using

the internal clock as a

reference, starting from

00:00

At the end of

the first

integration

interval

None On: at 11:28

Set integration time: 15 min

First displayed value: at 11:45 for the

interval from 11:30 (first integration interval

multiple) to 11:45

Essential information

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