Eaton STS 16 Installation and User Manual

Installation and user

manual

STS

Source Transfer

Switch

www.eaton.com

English

Français

Deutsch

Italiano

Español

Nederlands

5102761700/AI

English .......................... 1

Français ....................... 15

Deutsch ........................ 29

Italiano ......................... 43

Español ........................ 57

Nederlands .................. 71

51027617EN/AI - Page 1

Contents

All EATON products are protected by patents. They implement original technology which is not available to other

competitors of EATON.

To take evolving standards and technology into account, the technical characteristics contained in this document are

not binding unless confirmed by EATON.

This document may be reproduced only with the consent of EATON. Authorised copies must be marked "EATON STS

installation and user manual nr 5102761700".

Warning .................................................................................................................2

Presentation

Contents of package ......................................................................................3

Storage ...........................................................................................................3

Recycling of packing ......................................................................................3

Function .........................................................................................................4

Characteristics ..............................................................................................4

Overall views .................................................................................................5

Installation

Setting the input voltage ................................................................................7

Installation ......................................................................................................8

Connections ..................................................................................................9

Communication ............................................................................................10

Operation ...........................................................................................................12

Troubleshooting ..............................................................................................13

Appendices

Glossary .......................................................................................................14

Index ............................................................................................................14

Page 2 - 51027617EN/AI

Warning

Thank you for selecting an EATON

product to protect your equipment.

You have chosen a STS to ensure the

high availability of your IT systems,

i-e more than 1500 transferts between

the preferred source and the alternate

source.

This STS benefits from a 2 year warranty.

This warranty is valid if you comply with

the following specifications (*) :

Only the computational load can be z

connected to the STS, all the others

types of loads (resistive, inductive or

crest factor >3:1 ) are not covered by the

warranty

The length of the cable between the

z

source (UPS or transformer) and the

STS must be at minimum 50 m, with a

maximum cross-section of 6 mm².

For that reason the Canalis busbar

type does not comply with the STS

specifications.

The 2 sources must be synchronized

z

and you should prevent the phase/neutral

inversion. A desynchronisation (signaled

by the "Site wiring fault" indication LED)

betweeen the two phases of the sources

is a cause of premature ageing of the

STS components.

(*) Don't concern sources and UPS below

6 KVA.

51027617EN/AI - Page 3

Contents of package

The STS package contains the following

(see figure 1):

STS module, z

installation and user manual (this z

document),

four adhesive footpads,

z

four M6 bolts with four cage nuts, z

two communications cables, z

two securing systems for equipment z

power cords.

Storage

If the STS module is stored prior to

installation, it should remain in the

original packing in a dry place (storage

temperature range: -40 °C to +70 °C).

Recycling of packing

Packing materials must be disposed of

in compliance with applicable laws and

regulations.

Presentation

Fig. 1

www.eaton.com

Page 4 - 51027617EN/AI

Function

EATON developed STS to guarantee the

uninterrupted operation of your sensitive

equipment. The STS source transfer

switch is a simple and effective solution

to manage the redundancy provided by

two independent power sources.

STS handles the automatic or manual

transfer of your loads between two

independent power sources without

interrupting the supply of power (< 6

milliseconds). Either of the two sources

may be designated as the preferred

source with the other becoming the

alternate source. In the event of a

failure, transfer from one to the other is

automatic and instantaneous.

Automatic transfer to the alternate

source takes place if the voltage of the

preferred source goes outside a tolerance

of 12 % above or below the nominal

value. Return to the preferred source

is automatic when the voltage returns

within the ±12 % tolerance range.

To provide a maximum level of

protection for the connected sensitive

equipment, both power sources should

be on-line type UPSs. However, the STS

module can also be supplied by one UPS

and another type of source, or by two

non-UPS sources providing a sinusoidal

output (AC system, engine generator set,

etc.).

Presentation

Characteristics

The STS module has the following

characteristics:

208 / 220 / 230 / 240 V versions (input z

voltage): STS 16,

120 V version (input voltage):

z

STS 1400,

input current: 16 A (

z STS 16), 12 A (STS

1400),

protection by thermal circuit breakers

z

(16 A or 12 A depending on the version),

threshold before transfer from

z

preferred to alternate source: ±12 %,

maximum operating temperature:

z

35 °C,

dimensions: 1U x 19 inches (44.45 mm

z

x 482.6 mm);

weight: 5 kg.

z

51027617EN/AI - Page 5

Overall views

Figure 2 shows in detail the front and

rear panels of the various STS versions.

Key to figure 2:

1

voltage indication LEDs for the two

power sources S1 and S2:

green LED: voltage OK, within tolerances,

red LED: voltage NOK, outside ±12 %

tolerances,

2

button used to select the preferred

source:

: source S1 is the preferred source,

: source S2 is the preferred source,

3

status LEDs for the source currently

supplying power:

OFF: source not used.

green: preferred source supplying power,

yellow: alternate source supplying

power,

Note: only one of these LEDs is ON at a

time,

4

red LED indicating a STS fault,

5

buzzer OFF pushbutton,

6

buzzer,

7

connection cables between the

module and the two power sources S1

and S2,

8

connection sockets for the sensitive

equipment.

STS 16

z : 6 IEC-type sockets 10 A and 1

IEC-type socket 16 A,

STS 1400

z : 6 NEMA-type sockets,

9

output protection circuit breakers on

STS 16,

10

SUB-D 9-pin connector, for

communication (UPS S1 type) from

source 1,

11

SUB-D 9-pin connector, for

communication (UPS S2 type) from

source 2,

12

SUB-D 9-pin connector, for outgoing

communication (Basic type),

13

SUB-D 9-pin connector, for outgoing

communication (STS COM type, i.e. dry

contacts),

14

STS input voltage selector (European

versions),

15

protection circuit breakers on the

inputs from the two sources,

16

"sources out of synchronisation"

indication LED.

Presentation

Page 6 - 51027617EN/AI

Fig. 2 : front and rear panels of the STS modules

Presentation

51027617EN/AI - Page 7

Installation

Setting the input voltage

Before making any connections, make

sure that the sources selected to

supply the STS are compatible with its

characteristics.

STS 16: 208 V - 220 V - 230 V - 240 V.

STS 1400: 120 V.

The factory input voltage setting for STS

16 is 230 V. If necessary, set the voltage

to another value (208 V, 220 V, 230 V or

240 V) using the voltage selector

14

(see

figure 3).

In the event of an electrical fault, a circuit

breaker on each of the source inputs

protects the STS module.

The voltage selector

14

may be

used only when the STS module

is de-energized, i.e. power

cables

7

not connected to the

sources.

Once the module has been correctly set

up, connect the two power cables

7

to

the two sources.

To facilitate the upstream connection

from the STS 16 to a FR or Schuko

socket, EATON provides, as option, a

2 power cable kit IEC C 19/FR-Schuko

male inlet, 1,90 m length whose part

number is 66397.

Fig. 3

230 V input

voltage

240 V input

voltage

208 V input

voltage

220 V input

voltage

Enhanced mode

for line interactive

UPS compatibility

Page 8 - 51027617EN/AI

Installation

On a flat surface

Figure 5 shows how to attach the

adhesive footpads under the STS module

for installation on a flat surface.

Fig. 5

Fig. 4

Rack mounting

Figure 4 shows how to install the STS

module in a 19-inch bay using the four

M6 bolts and the cage nuts positioned

at the desired height in the cabinet

uprights.

The module is not as wide as the bay

and therefore does not obstruct the flow

of air.

If the temperature inside the

bay can rise above 35 °C,

ventilation is required. If this is

not possible, the STS module

should be installed outside the

bay.

51027617EN/AI - Page 9

Connections

Connect the power cables

7

to the two

electrical sources (S1 and S2) supplying

STS.

Connection to UPSs

Connect the power cables

7

to one of

the output sockets on each UPS.

STS is energized as soon as one of the

sources (S1 or S2) is in operation.

The UPSs must have the same

characteristics (power rating,

autonomy) and be of the

"ON-LINE double conversion"

topology.

In the event of redundancy

achieved using two "Evolution"

type UPSs, consult us.

Fig. 6

Installation

STS 16A

8

Ba

sic

T

6.3

A

25

0V

~

U

e

/I

n/E

in

g

A

mp

: 2

5A

Vo

lt: 38

Vd

c

I m

a

x 4

.3

A

Us

/O

ut/

Au

sg

Ba

s

ic

T

6.

3A

2

50

V

~

U

e/In/E

in

g

A

mp

: 2

5A

Vo

lt:

38

Vd

c

I m

a

x 4

.3A

Us

/O

ut/Au

sg

8

S2

S1

7

UPS S2

UPS S1

to the sensitive

equipment

supplied by

STS

Page 10 - 51027617EN/AI

Communication

Use of the communications ports on the

STS module is optional and not required

for correct operation of the module.

STS is equipped as standard with a Basic

communications port for incoming data

from both sources S1 and S2 (both UPSs

must have a free Basic port), as well as

with an STS COM communications port.

Basic communication

For a High Availability Pack configuration,

the Basic STS communications port

receives the data from both UPS sources

S1 and S2. To activate the port, it is

necessary to connect the UPS S1 and

UPS S2 communications ports on the

module to the Basic communications

ports on the UPSs S1 and S2, using the

cables supplied with STS (see figure 7).

The Basic port of the STS always

forwards the status information provided

by the Basic port of the UPS currently

supplying the equipment.

Fig. 7

Installation

51027617EN/AI - Page 11

Fig. 8

The pin-out of the Basic STS port

12

is

the following:

pin 1 – frame earth,

z

pin 4 – normal operation, z

pin 5 – common, z

pin 6 – operation on bypass, z

pin 7 – low battery shutdown warning, z

pin 8 – operation on inverter, z

pin 9 – operation on battery. z

Fig. 10

Fig. 9

UPS with "Protocol Interface"

(option)

This option converts Basic type

information into the RS232 serial

protocol. It is then possible to use the

administration and system shutdown

capabilities of Solution Pac software.

Breaking capacity of relays:

V max = 30 V

I max = 100 mA

NO = normally open,

NC = normally closed.

MultiSlot (optional)

When the MultiSlot option is installed,

the STS and the two UPSs act as a one.

MultiSlot, equipped with two MetaUPS

acquisition cards, concentrates the data

coming from the U-Talk ports on the

UPSs and from the STS COM port on

STS. Communication with the protected

systems is optimized through use of a

U-Talk, J-Bus or SNMP card.

In this case, the protected application will

shutdown only when all available energy

has disappeared, i.e. the batteries on

both UPSs have been depleted. See the

MultiSlot user manual for information on

connections.

STS COM communication

This communications port

13

supplies

status information on STS.

Pin-out of the STS COM port:

pin 1 – frame earth,

z

pin 4 – source S2 preferred, z

pin 5 – common, z

pin 6 – source S1 within tolerances, z

pin 7 – source S2 within tolerances, z

pin 8 – no fault in STS, z

pin 9 – source S1 preferred. z

Installation

Page 12 - 51027617EN/AI

Operation

1

S1

S2

2 3 4 5 6

It is assumed here that source S1 is the

preferred source (button

2

in the up

position).

The LEDs

1

indicate the voltage status

of the sources S1 and S2.

green indicates that the voltage is

z

within tolerances (±12 % of the rated

voltage).

red indicates that the voltage is outside

z

tolerances.

The LEDs

3

indicate the operating status

of the sources S1 and S2.

OFF: source not used.

z

green: preferred source supplying z

power.

yellow: alternate source supplying

z

power.

The applications are supplied with power

if either of the two LEDs is ON.

LED

4

is red if an internal fault has

occurred in the STS module. Contact the

EATON after-sales technical support.

In addition to the LEDs, the buzzer

6

sounds in the following events:

source S1 or source S2 outside

z

tolerances;

internal fault in the

z STS module.

Once the problem has been identified,

the buzzer may be turned off by pressing

button

5

.

Fig. 11

Fig. 12

AC

source

rectifier

battery

inverter

to the

sensitive

equipment

AC

source

rectifier

battery

inverter

UPS S1

UPS S2

STS

S1

S2

Note: to make source S2 the priority

source (for example, if maintenance is

required on source S1), simply press

button

2

.

51027617EN/AI - Page 13

Troubleshooting

Display Problem Solution

All LEDs on the front panel of the STS are

OFF.

The power sources S1 and S2 are absent. Check power sources S1 and S2.

Reset the circuit breakers

15

on the

rear panel of STS (if the fault has been

cleared).

One of the voltage-status LEDs

1

for the

sources is red.

The red fault LED

4

is OFF.

The corresponding power source is absent

or outside tolerances.

Check the concerned power source.

Reset the circuit breaker

15

on the rear

panel of STS.

On STS 16, the two voltage-status

LEDs

1

for the sources are green.

The red fault LED

4

is OFF and the

application is not supplied with power.

There is an overload on the output circuits.

Reset the circuit breaker

9

.

The red fault LED

4

is ON.

Internal fault in STS. Contact the after-sales technical support.

The red LED

16

is ON.

Sources out of synchronization, leading to

premature wear of the STS.

Check your installation.

Page 14 - 51027617EN/AI

Appendices

Index

Adhesive footpads: .................................................................................................8

Bay (installation): .......................................................................................................8

Buzzer (operation and reset): ..............................................................................5, 12

Circuit breakers (reset): .....................................................................................5, 13

Communications pin-outs: ...................................................................................11

Contents of module: ...............................................................................................3

Input voltage sel ector: .......................................................................................5, 7

LEDs (meaning): ..................................................................................................5, 12

Packing: ....................................................................................................................3

Power supply (characteristics): ................................................................................4

Selection of preferred source: ..........................................................................5, 12

UPS: ......................................................................................................................4, 9

Warnings (

): ..................................................................................................2, 7-8

Glossary

Alternate source: power source S1 or S2

for STS module, selected as alternate

using button

2

Basic: data exchange protocol for status

information on sources S1 and S2

Operation on bypass: source S1 or S2

supplying power directly from their AC

source

Operation on inverter: source S1 or S2

supplying protected, quality power via

their inverter

Preferred source: power source S1 or S2

for STS module, selected as preferred

using button

2

Selector: set of eight DIP switches used

to select the input voltage for the STS

module

Sensitive equipment: devices supplied

and protected by the STS module

STS COM: data exchange protocol for

status information on the STS module,

via dry contacts

SUB-D 9-pin connector: connector with

nine pins, used for communications

signals

UPS: uninterruptible power supply.

51027617FR/AI - Page 15

Avertissement ...............................................................................................16

Présentation

Réception du matériel .................................................................................17

Stockage ......................................................................................................17

Recyclage .....................................................................................................17

Fonction ......................................................................................................18

Caractéristiques ..........................................................................................18

Vues d’ensemble .........................................................................................19

Installation

Configuration de l'alimentation ....................................................................21

Mise en place .............................................................................................22

Raccordements ...........................................................................................23

Communication ............................................................................................24

Utilisation .........................................................................................................25

Dépannage .......................................................................................................27

Annexes

Glossaire ......................................................................................................28

Index ............................................................................................................28

Sommaire

Tous les produits de la gamme EATON sont protégés par des brevets ; ils mettent en œuvre une technologie originale

qui ne pourra être utilisée par aucun concurrent de EATON.

En raison de l’évolution des normes et du matériel, les caractéristiques indiquées dans ce document ne nous engagent

qu’après conrmation par nos services.

Reproduction de ce document autorisée après accord de EATON et avec la mention obligatoire :

"Manuel d'installation et d'utilisation du module STS de EATON n° 5102761700".

Page 16 - 51027617FR/AI

Avertissement

EATON vous remercie de votre

confiance. Vous avez choisi STS pour

assurer la haute disponibilité de vos

équipements informatiques, soit plus de

1500 manœuvres entre source prioritaire

et source de réserve.

La garantie légale sur cet appareil est

de 2 ans. Elle ne couvre que les cas

d'utilisation respectant les préconisations

suivantes (*) :

Seules les charges informatiques z

peuvent être protégées par la gamme

STS, tout autre type de charge (résistive,

inductive ou à facteur de crête >3:1 )

étant à exclure.

La distance minimale entre la source

z

(Alimentation Sans Interruption ou

transformateur) et STS doit être au

minimum de 50 m, avec une section

maximale de 6 mm

2

.

Les circuits de type Canalis sont à

exclure.

Les 2 sources d'alimentation doivent

z

être en phase (attention à l'inversion

Phase/Neutre) : une désynchronisation

(signalée par le voyant "Site wiring fault")

ou un écart de phase entre les 2 sources

est un facteur d'usure prématurée des

éléments de transfert.

(*) ne s'applique pas aux sources et

onduleurs inférieurs à 6 KVA.

51027617FR/AI - Page 17

Réception du matériel

Le produit STS que vous venez d’acheter

se compose des éléments suivants (voir

figure 1) :

le module STS,

z

un manuel d’installation et d’utilisation z

(le présent document),

quatre pieds adhésifs,

z

quatre vis M6 et quatre écrous-cage, z

deux cordons de communication, z

deux systèmes de verrouillage des z

cordons d'alimentation des équipements.

Stockage

En cas de stockage avant sa mise en

service, laisser votre module STS dans

son emballage d’origine et à l’abri de

l’humidité (température de stockage :

-40 °C à +70 °C).

Recyclage de l'emballage

Concernant le rebut de l'emballage,

veuillez vous conformer aux dispositions

légales en vigueur.

Présentation

Fig. 1

www.eaton.com

Page 18 - 51027617FR/AI

Fonction

Pour garantir le fonctionnement

ininterrompu de vos équipements

sensibles, EATON a développé STS.

Le système de transfert de source STS

offre une réponse simple et efficace en

gérant la redondance d'alimentation à

partir de deux sources indépendantes.

STS permet un transfert sans coupure

(< 6 milisecondes), automatique ou

commandé manuellement, depuis

une source d'alimentation principale

(dite aussi prioritaire) vers une source

d'alimentation secondaire (dite source

de réserve). Vous êtes libre de choisir

la source désignée comme prioritaire,

l'autre source devenant "réserve".

En cas de défaillance, le transfert est

automatique et instantané.

Il y a basculement automatique sur la

source de réserve lorsque la tension de

la source prioritaire s'écarte de plus de

12 % de la valeur nominale. Le retour

sur la source prioritaire s'effectue

automatiquement lorsque cette tension

revient à l'intérieur de la tolérance ±12 %.

Caractéristiques

Les caractéristiques du module STS sont

les suivantes :

versions 208/220/230/240 V (tension z

d'entrée) : STS 16,

version 120 V (tension d'entrée) :

z

STS 1400,

courant d'entrée : 16 A (

z STS 16), ou

12 A (STS 1400),

protection par disjoncteurs thermiques

z

16 A ou 12 A selon les versions,

seuil de basculement entre source

z

prioritaire et source de réserve : ±12 %,

température maximale d'utilisation :

z

35°C,

dimensions : 1U x 19"

z

(44,45 x 482,6 mm),

poids : 5 kg.

z

Pour garantir une protection maximale

des équipements sensibles raccordés, les

deux sources seront de préférence deux

ASI (Alimentation Sans Interruptions) de

type "on line".

Le module STS peut aussi être alimenté

par une ASI et une autre source ou

par deux autres sources alternatives

sinusoÎdales (réseau électrique, groupe

électrogène, ...).

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