Haier AP60KS1ERA Operation Manual And Installation Manual

OPERATION MANUAL AND INSTALLATION MANUAL

Please read this manual carefully before installation.

Keep this operation manual for future reference.

CABINET TYPE AIR CONDITIONER

–¨ 1.000

0150508963 C

OPERATION MANUAL AND INSTALLATION MANUAL

Please read this manual carefully before installation.

Keep this operation manual for future reference.

English

Contents

Cautions

Parts and Functions

Operation

Energy Saving

Maintenance

Troubleshooting

Indoor & Outdoor Unit Connection

Installation Procedure

3

5

7

9

10

11

14

15

CABINET TYPE AIR CONDITIONER

–¨ 1.000

3

Cautions

Disposal of the old air conditioner

Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air

conditioner in order to avoid the risk of child entrapment.

It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal. The valuable

materials contained in a air conditioner can be recycled. Contact your local waste disposal center for proper disposal of

an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the

pipework of your air conditioner does not get damaged prior to being picked up by the relevant waste disposal center, and

contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal.

Disposal of the packaging of your new air conditioner

All the packaging materials employed in the package of your new air conditioner may be disposed without any danger to

the environment.

The cardboard box may be broken or cut into smaller pieces and given to a waste paper disposal service. The wrapping

bag made of polyethylene and the polyethylene foam pads contain no fluorochloric hydrocarbon.

All these valuable materials may be taken to a waste collecting center and used again after adequate recycling. Consult

your local authorities for the name and address of the waste materials collecting centers and waste paper disposal services

nearest to your house.

Safety Instructions and Warnings

Before starting the air conditioner, read the information given in the User's Guide carefully. The User's Guide contains very

important observations relating to the assembly, operation and maintenance of the air conditioner.

The manufacturer does not accept responsibility for any damages that may arise due to non-observation of the following

instruction.

Damaged air conditioners are not to be put into operation. In case of doubt, consult your supplier.

Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide.

Installation shall be done by professional people, don't install unit by yourself.

For the purpose of safety, the air conditioner must be properly grounded in accordance with specifications.

Always remember to unplug the air conditioner before opening inlet grill. Never unplug your air conditioner by pulling on

the power cord. Always grip plug firmly and pull straight out from the outlet.

All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of

danger for the user of the air conditioner.

Do not damage any parts of the air conditioner that carry refrigerant by piercing or perforating the air conditioner's tubes

with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant

spurts out and gets into eyes, it may result in serious eye injuries.

Do not obstruct or cover the ventilation grille of the air conditioner. Do not put fingers or any other things into the inlet/outlet

and swing louver.

Do not allow children to play with the air conditioner. In no case should children be allowed to sit on the outdoor unit.

This appliance is not intended for use by persons (including children) with reducedphysical, sensory or mental capabilities, or

lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by

a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

4

Cautions

The machine is adaptive in following situation

Applicable ambient temperature range:

If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person.

If the fuse on PC board is broken please change it with the type of T 3.15A /250VAC. Please check the circuit diagram

about the fuse replaced.

The wiring method should be in line with the local wiring standard.

The power cable and connecting cable are self-provided. All the cables shall have got the local authentication certificate.

The breaker of the air conditioner should be all-pole switch; and the distance between its two contacts should be no less

3mm. Such means for disconnection must be incorporation in the fixed wiring.

The waste battery shall be disposed properly.

Cooling

Heating

Indoor temperature

Outdoor temperature

Indoor temperature

Outdoor temperature

max. DB/WB

min. DB/WB

max. DB/WB

min. DB/WB

max. DB/WB

min. DB/WB

max. DB/WB

min. DB/WB

32/23 C

18/14 C

46/26 C

10/6 C

27 C

15 C

24/18 C

Specifications

The refrigerating circuit is leak-proof.

5

Parts and Functions

–¨ 1.000

6

Parts and Functions

Electrical heating is not available.

Fan only function

(This model has not this function.)

7

Operation

8

Operation

(This model has not this function.)

Keep proper room temperature

Too cold or too warm is no good to your health, and power

consumption will be increased as well.

Air filter should be periodically cleaned

If air filter is clogged, it will cause poor cooling and heating

efficiency, higher power consumption and even problem

may occur. In cooling operation, water will flow out.

Use Timer effectively

You may use Timer mode to keep a comfortable room temp.

when you wake up or come home from outside.

Avoid direct sunlight and air flow Adjust air flow properly

Proper temp.

8:00

5:00

AM

PM

ON

OFF

9

Energy Saving

Don't spray any paint or insecticide on the unit.Don't splash water directly on indoor unit.

This will cause damage or even fire accident.

This could be

very dangerous

Disconnect power supply Don't touch it with wet hand Don't wash with hot water or solvent to

clean the unit

10

Maintenance

Pull it out from top as shown in Fig.

Wash it with clean water and install it after complete dry.

Air filter cleaning

Use water or vacuum cleaner to clean it. If it is extremely dirty,

wash it with neutral detergent or soap water.

Don't use hot water over 40 C, as this may cause damage to air filter.

Wipe air filter carefully.

Caution:

After season maintenance

Before season maintenance

Let the unit run in Fan mode for half a day in a fine weather to dry completely the unit inside.

Turn off the unit and pull out power plug. Otherwise, there might be certain power consumption

even if the unit is stopped.

Clean air filter and indoor unit, cover outdoor unit after cleaning.

Check if there are obstacles at inlet and outlet of indoor and outdoor unit, whick will reduce unit

efficiency.

Don't fail to attach air filter after making sure it is cleaned. Dust will enter into unit causing

damages or faults if it is running without air filter.

To protect compressor at start, please connect external power supply to the unit 12 hrs prior to

starting. Also please keep the power supply switch ON during the whole season.

Clean it with warm and wet cloth or with neutral detergent, then wipe it dry with clean and soft cloth.

If air conditioner is very dirty, clean it with cloth soaked in neutral detergent, then wipe off the detergent with clean water.

Don't use water higher than 40 C, which will cause discoloring and deformation.

Don't use insecticide or other chemical detergents.

Indoor and outdoor cleaning

11

Troubleshooting

Followings are not problems

Sound of water flowings are not

problems.

Sound of cracking is heard.

Smells are generated.

During operation, white fog or

steam comes out of indoor unit.

In cooling operation, unit switches to fan

operation.

Unit will not restart after stop.

No outlet air or fan speed can't be changed

in dry mode.

In heating operation, water or steam are

blown out of indoor unit.

In heating operation, indoor fan won't stop

even if unit is stopped.

During unit start and operation or at stop, a swishing or gurgling noise may

be heard. This noise is generated by refrigerant flowing in the system.

During unit operation, a cracking noise may be heard. This noise is generated

by the casing expanding or shrinking because of temperatuer changes.

This is because the system circulates smells from the interior air such as

the smell of cigarettes or the painting on the unit.

When unit is running at places like restaurant where dense edible oil fumeis

always exist, this will happen.

To prevent frost from accumulating on indoor heat exchanger, unit will switch

to fan operation for a while and then resume cooling operation.

Though ON/OFF button is set to ON, the unit won't resume cooling, dry or

heating operation in 3 min after it is stopped, this is because of

3-min-delay protection circuit.

Unit will reduce fan speed repeatedly and automatically if room temp. is too

low in dry operation.

This occurs when frost accumulated on the outdoor unit is removed.

(during defrosting operation)

After unit stops, indoor fan will go on running until indoor unit cools down.

Please wait 3 minutes

Won't start?

Before asking services, please firstly check your unit according to following.

If your unit still can't work properly after above mentioned checks, or following problems occur, please stop it immediately

and contact your dealer.

Fuses or circuit breakers often blow out.

Water comes out in cooling/dry operation.

Operation is abnormal or sound is heard.

12

Troubleshooting

Are operation controlls adjusted

correctly as specified?

Are horizontal louvers at up position (in heating mode)?

Poor cooling or heating

Is air filter too dirty?

Any doors or windows left open?

Are there any obstacles at inlet or outlet

grill?

Proper

temp

Is there any direct sunlight in the room?

Poor cooling

If there are unexpected heat sources

in the room?

Too many people in the room?

Air conditioner won't start.

Is power supply switch turned on?

Power supply switch

is not set at ON.

Is city power supply normal?

Is leakage current breaker activated?

This is very dangerous, please

disconnect power supply immediately

and contact your dealer.

Power

failure?

13

Troubleshooting

E

14

Indoor & Outdoor Unit Connection

E

Tools necessary

1. Screw driver

2. Hacksaw

3. 70mm dia. hole core drill

4. Spanner (dia. 22, 36mm)

5. Spanner (16, 18, 22, 36mm)

6. Pipe cutter

7. Flaring tool

8. Knife

9. Nipper

10. Gas leakage detector or soap water

11. Measuring tape

12. Reamer

13. Refrigerant oil

Installation accessories

Following parts shall be field supplied

Before installation

Installation of outdoor unit

Try to bring the packed unit to the installation place.

When it is inevitable to unpack the unit, be careful not to damage the unit. Wrap it with nylon etc.

After unpacking, be sure to put it with the front side of the unit facing up.

When delivering, don't hold plastic parts like inlet and outlet grill etc.

Selection of outdoor unit installation place

Place strong enough to support the unit and will not cause vibration and noise.

Place where discharged wind and noise doesn't cause a nuisance to the neighbors.

Place where is less affected by rain or direct sunlight and is sufficiently ventilated,

or to install a shield.

Place with enough space for smooth air flow.

Fixing of the outdoor unit

Fix outdoor unit using M10 bolt to concrete floor horizontally.

If installed on the wall or on top of a roof, bracket should be fixed securely

to resist earthquake or storms.

Use rubber pad during installation against unit vibration.

Delivery

Facing up

over 10cm

over

10cm

over

15cm

over 60cm

over 30cm

15

Installation Procedure

Part name

Adhesive tape

Pipe clip

Connecting hose

Insulation material

Putty

Drain hose

Installation Preparation

Outdoor Unit

16

Installation Procedure

Indoor Unit

Installation of indoor unit

Place where it is easy to route drainage pipe and outdoor piping.

Place away from heat source and with less direct sunlight.

Place where cool and warm air could be delivered evenly to every corner of the room.

Place near power supply socket. Leave enough space around the unit (refer to installation drawings).

Wall hole should be decided according to installtion place

and piping direction. (refer to installation drawings)

3.Fixing of indoor unit

INDOOR SIDE OUTDOOR SIDE

wall hole

wall thickness

( Cross section of wall hole )

70mm

With the unit set up vertically, fix the fitting metal to the unit

with screws, then fix the fitting metal to the wall with cement

nail and washer, as shown right:

Selection of indoor unit installation place

1.Position of the wall hole

Drill a hole of 70mm dia. with a little slope towards outside.

Install piping hole cover and seal it with putty after installation.

2.Making a wall hole

Moreover, if wanting to fix the unit more firmly, you should

fix the bottom panel to the ground with concrete bolts, as

shown right:

330

2- 10 hole

Screw

Fitting metal

Cement nail

Fitting hole

Bottom Panel

4- 14 hole 30 depth

260

130

79202

(202)

(79)

Drain hose shall be placed in under place.

There should be a slope when arrange drain hose. Avoid up and down

waves in drain hose.

If humidity is high, drain pipe( especially in room and indoor unit ) must

be covered with insulation material.

Indoor unit

Slope

Good

Up

Down

Bad

Connect the connecting pipe and inlet / outlet liquid pipe according to the piping method.

Vacuumizing

Discharge the air out of the indoor unit and the refrigerant pipe by vacuumizing.

Fasten all the nuts of the indoor and outdoor pipes to make these parts out of leakage.

Under the condition of the complete close of the indoor and outdoor valve center (both liquid and gas side), dismount

the service valve cap. Vacuumizing through the charge mouth of the service valve.

After vacuumizing, fasten the service valve and dismount the cap of the big and small stop valve, then loosen the stop

valve center completely and fasten the big and small stop valve.

Pipe cutting and flaring

Be sure to carry out deburring after pipe cutting with a pipe cutter.

Insert flaring tool to make a flare.

A

Flaring tool

17

Installation Procedure

Piping Connection

Piping connection of indoor unit

1.Arrangement of piping and drainage pipe

Cut away, with a hammer or a saw, the lid for piping according to

piping direction.

According to the piping method, connect the piping on indoor unit with union of

connecting pipe.

Arrange the piping as per the wall hole and bind drain hose, connecting electric

cable and piping together with polyethylene tape.

Insert the bound piping, connecting electric cable and drain hose through wall hole

to connect with outdoor unit.

Insulation material

Copper tube

Drain hose

Connecting electric

cable for indoor and

outdoor unit

Apply refrigerant oil at half union and flare nut.

To bend a pipe, give the roundness as large as possible not to crash the pipe.

When connecting pipe, hold the pipe centre to centre then screw nut on by hand, refer to Fig.

Be careful not to let sundries, such as sands enter the pipe.

Forced fastening without centering may damage the threads and cause a gas leakage.

Pipe dia.

Dimension A

Liquid pipe

Gas pipe

1.0 ~ 1.8(mm)

1.4 ~ 2.2(mm)

9.52mm (3/8")

19.05mm (3/4")

Fastening torque

32.7-39.9N.m

97.2-118.6N.m

Correct

Lean Damaged flare Crack Partial Too outside

Incorrect

After opening inlet grill, you will see a control box as shown in the

Fig. Remove the cover before wiring work.

Connecting method

2.Arrangement of drain hose

Piping connection of outdoor unit.

(1)

(2)

(3)

control box

SLEEP

ON/OFF

MODE

FAN

SET

TEMP

HUMI

HEALTH

TIMER

TEMP+ TEMP- HEALTH

18

Installation Procedure

Electrical wiring

Note:

Electrical wiring must be done by qualified person.

The power supply connects from the outdoor unit.

The connecting cable and power cable are self-provided.

Use copper wire only.

Air conditioner must use an exclusive line (over 30A)

When installing air conditioner in a wet place, try to use a circuit breaker against current leakage.

When installing in other places, use circuit breaker as far as possible.

The breaker of the air conditioner should be all-pole switch; and the distance between its two contacts should be no less

than 3 mm.

Such means for disconnection must be incorporation in the fixed wiring

Wiring of indoor unit

Insert the cable from outside the wall hole where piping already exist.

Pull it out from front.

Loosen terminal screws and insert cable end fully into terminal block,

then tighten it.

Pull the cable gently to make sure it is tight.

Replace cover after wiring.

Wiring of outdoor unit

Insert the cable from inside the wall hole where piping already exists.

Pull it out from front.

Loose terminal screw and insert cable end fully into terminal block,

then tighten it.

Pull the cable gently to make sure it is tight.

Replace cover after wiring.

OK NO

terminal block

table clamp

Note:

When connecting indoor and outdoor wire, check the number on indoor and outdoor terminal blocks. Incorrect wiring may

damage air conditioner's controller or cause operation failure.

The parameter of connecting cable is H05RN-F 4G 2.5mm

2

.

The parameter of the power cable should be over H07RN-F 5G 4.0mm

2

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