Advantech ADAM-5000/TCP Series Manuale utente

Copyright Notice

This document is copyrighted, 2001, by Advantech Co., Ltd.

All rights are reserved. Advantech Co., Ltd., reserves the right

to make improvements to the products described in this

manual at any time without notice.

No part of this manual may be reproduced, copied, translated

or transmitted in any form or by any means without the prior

written permission of Advantech Co., Ltd. Information

provided in this manual is intended to be accurate and reliable.

However, Advantech Co., Ltd. assumes no responsibility for

its use, nor for any infringements upon the rights of third

parties which may result from its use.

Acknowledgments

IBM and PC are trademarks of International Business

Machines Corporation.

Edition 4.0

Aug. 2007

Product Warranty

Advantech warrants to you, the original purchaser, that each of its

products will be free from defects in materials and workmanship for two

year from the date of purchase. This warranty does not apply to any

product which have been repaired or altered by other than repair

personnel authorized by Advantech, or which have been subject to

misuse, abuse, accident or improper installation. Advantech assumes no

liability as a consequence of such events under the terms of this

Warranty.

Because of Advantech’s high quality-control standards and rigorous

testing, most of our customers never need to use our repair service. If an

Advantech product ever does prove defective, it will be repaired or re-

placed at no charge during the warranty period. For out-of-warranty

repairs, you will be billed according to the cost of replacement materials,

service time and freight. Please consult your dealer for more details.

If you think you have a defective product, follow these steps:

1. Collect all the information about the problem

encountered (e.g. type of PC, CPU speed, Advantech

products used, other hardware and software used etc.).

Note anything abnormal and list any on-screen

messages you get when the problem occurs.

2. Call your dealer and describe the problem. Please have

your manual, product, and any helpful information

readily available.

3. If your product is diagnosed as defective, you have to

request an RAM number. When requesting an RMA

(Return Material Authorization) number, please access

ADVANTECH’s RMA web site: http://

www.advantech.com.tw/rma. If the web sever is shut

down, please contact our office directly. You should fill

in the “Problem Repair Form”, describing in detail the

application environment, configuration, and problems

encountered. Note that error descriptions such as

“does not work” and “failure” are so general that we

are then required to apply our internal standard repair

process.

4. Carefully pack the defective product, a completely

filled-out Repair and Replacement Order Card and a

photocopy of dated proof of purchase (such as your

sales receipt) in a shippable container. A product

returned without dated proof of purchase is not eligible

for warranty service.

5. Write the RMA number visibly on the outside of the

package and ship it prepaid to your dealer.

Technical Support We want you to get the maximum performance

from your products. So if you run into technical difficulties, we are

here to help. For most frequently asked questions you can easily find

answers in your product documentation. Moreover, there are a huge

database about troubleshooting and knowledge Base as technical

reference on our website. These answers are normally a lot more

detailed than the ones we can give over the phone. So please consult this

manual or the web site first. If you still cannot find the answer, gather all

the information or questions that apply to your problem and, with the

product close at hand, call your dealer. Our dealers are well trained and

ready to give you the support you need to get the most from your

Advantech products. In fact, most problems reported are minor and are

able to be easily solved over the phone.

In addition, free technical support is available from Advantech engi-

neers every business day. We are always ready to give advice on appli-

cation requirements or specific information on the installation and opera-

tion of any of our products.

Website information:

You can access the most current support on our website:

http://www.advantech.com/support/

If you find a problem with our

documentation, please let us know by completing and returning the

“Support Request Form” on our website:

http://www.advantech.com/support/request_dir.htm

Organization of this manual This Manual has six chapters, three

appendices. The following table lists each chapter or appendices with its

corresponding title and a brief overview of the topics covered in it.

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How to use this manual

The following flow chart demonstrates a thought process that you can

use when you plan your ADAM-5000/TCP system.

System

Design Flow Chart

System Hardware

Configuration

Select I/O Module

Install Utility Software

Select Power Supply

Selecting Your

I/O Module Configuration

Hardware Component

Select

Link Terminal & Cable

Network Setting

System Configuration

Select Operator

Interface

I/O Module Calibration

Guide

Security Setting

Determine Proper Environment

Terminal Emulation

Install Main Unit and

Module

UDP Data Stream

Hardware Installation

System Mounting

Guide

Modbus Data Gateway

Wiring and Connecting

Using ADAM-5000/TCP

DLL Driver

Planning Your

I/O Address

Mapping

Application Program

Using ADAM-5000/TCP

Command Set

I/O Modules

Individual I/O

Module

Introduction

Relational Document

&

Technical Information

Appendix

Contents

Chapter 1 Understanding Your System .................... 1-1

1-1 Introduction ................................................................. 1-2

1-2 Major Features ............................................................ 1-3

1-2-1 Communication Network ...............................................1-3

1-2-2 Modbus/TCP Protocol ....................................................1-3

1-2-3 Hardware Capacity & Diagnostic.................................1-3

1-2-4 Communicating Isolation...............................................1-4

1-2-5 Completed set of I/O modules for total solutions ...........1-4

1-2-6 Built-in real-time OS and watchdog timer .......................1-4

1-2-7 Software Support ...........................................................1-4

1-2-8 Security Setting .............................................................1-5

1-2-9 UDP Data Stream .......................................................1-5

1-2-10 Modbus Ethernet Data Gateway ....................................1-5

1-3 Technical specification of ADAM-5000/TCP System .. 1-6

1-3-1 System ..........................................................................1-6

1-3-2 Ethernet Communication................................................1-6

1-3-3 Serial Communication .....................................................1-6

1-3-4 Power .............................................................................1-7

1-3-5 Isolation .........................................................................1-7

1-3-6 Mechanical.....................................................................1-7

1-3-7 Environment ................................................................... 1-7

1-3-8 Dimensions .................................................................... 1-7

1-3-9 Basic Function Block Diagram......................................1-8

1-4 LED Status of ADAM-5000/TCP main unit ............. 1-8

Chapter 2 Selecting Your Hardware Components….2-1

2-1 Selecting I/O Module ................................................ 2-2

2-2 Selecting Power Supply ............................................ 2-6

2-3 Selecting Link Terminal and Cable .......................... 2-8

2-4 Selecting Operator Interface ................................... 2-10

Chapter 3 Hardware Installation Guide .................. 3-1

3-1 Determining the proper environment ...................... 3-2

3-1-1 Check the content of shipping box .................................3-2

3-1-2 System Requirement ....................................................3-2

3-1-3 I/O modules ................................................................... 3-2

3-2 Installing your main unit and module .................... 3-3

3-3 Mounting ......................................................................3-4

3-3-1 Panel mounting ...........................................................3-4

3-3-2 DIN rail mounting ........................................................3-4

3-4 Wiring and Connections ...........................................3-6

3-4-1 Power supply wiring ...................................................... 3-6

3-4-2 I/O modules wiring .....................................................3-7

3-4-3 System Network Connections ......................................3-8

3-5 Assigning address for I/O Modules ........................ 3-10

Chapter 4 I/O Module Introduction ........................ 4-1

Chapter 5 System Hardware Configuration ............ 5-1

5-1 System Hardware Configuration............................. 5-2

5-2 Install Utility Software on Host PC ........................ 5-3

5-3 ADAM-5000/TCP Windows Utility Overview......... 5-3

5-3-1 Main Menu .................................................................. 5-3

5-3-2 Ethernet Network Setting .............................................5-5

5-3-3 Add Remote Station ....................................................... 5-8

5-3-4 I/O Module Canfiguration ...........................................5-9

5-3-5 Alarm Setting ............................................................... 5-14

5-3-6 I/O Module Calibration ................................................. 5-15

5-3-7 Firmware Update .......................................................... 5-17

5-3-8 Security Setting ...........................................................5-18

5-3-9 Terminal Emulation ....................................................... 5-19

5-3-10 Data Stream ................................................................ 5-20

5-3-11 Data Gateway Setting ................................................. 5-22

Chapter 6 Planning Your Application Program…... 6-1

6-1 Introduction .................................................................6-2

6-2 DLL (Dynamic Link Library) Driver ..........................6-2

6-2-1 Index ............................................................................. 6-2

6-2-2 Programming Flow ...................................................... 6-4

6-2-3 Function Descriptions .....................................................6-10

6-2-4 Return Codes .................................................................. 6-30

6-3 ADAM-5000/TCP Command ..................................... 6-32

6-3-1 Command Structure ....................................................... 6-32

6-3-2 Modbus Function Code Introduction .............................. 6-33

6-4 Apply w i th ASCII Command for ADAM -5000/T C P

System ........................................................................... 6-39

6-4-1 Sytax of ASCII............................................................ 6-39

6-4-2 System Command Set............................................... 6-40

6-4-3 Analog Input Command Set .......................................... 6-48

6-4-4 Analog Output Command Set ...................................... 6-127

6-4-5 Digital Input/Output Command Set .............................. 6-141

Appendix A Design Worksheets ............................A-1

Appendix B Data Formats and I/O Ranges............B-1

B.1 Analog Input Formats ...............................................B-2

B.2 Analog Input Ranges - ADAM-5017 ..............................B-4

B.3 Analog Input Ranges - ADAM-5018/5018P....................B-5

B.4 Analog Input Ranges - ADAM-5017H/5017UH...............B-7

B.5 Analog Output Formats ..............................................B-8

B.6 Analog Output Ranges..................................................B-8

B.7 ADAM-5013 RTD Input Format and Ranges...............B-9

Appendix C Grounding Reference........................C-1

C.1 Grounding ...................................................................C-3

C.2 Shielding ..................................................................... C-11

C.3 Noise Reduction Techniques......................................C-17

C.4 Check Point List ........................................................C-18

Figures

Figure 1-1: Apply to System Application ................................................. 1-2

Figure 1-2: ADAM-5000/TCP system & I/O module dimensions ………. 1-7

Figure 1-3: Function block diagram ......................................................... 1-8

Figure 1-4: ADAM-5000/TCP LED Indicators ........................................... 1-8

Figure 2-1: ADAM-5000 I/O Module Selection Chart ............................... 2-3

Figure 2-2: Ethernet Terminal and Cable Connection ............................ 2-8

Figure 2-3 RS-485 Terminal and Cable Connection ............................... 2-9

Figure 3-1: Module alignment and installation ........................................ 3-3

Figure 3-2: Secure the module to the system ......................................... 3-3

Figure 3-3: ADAM-5000/TCP panel mounting screw placement ........... 3-4

Figure 3-4: ADAM-5000/TCP DIN rail mounting ...................................... 3-5

Figure 3-5: Secure ADAM-5000/TCP System to a DIN rail ..................... 3-5

Figure 3-6: ADAM-5000/TCP power wiring .............................................. 3-6

Figure 3-7: ADAM-5000 I/O Module Terminal Block wiring .................... 3-7

Figure 3-8: System network connection .................................................. 3-8

Figure 3-9 Serial Network Connection ..................................................... 3-9

Figure 3-10: I/O Modules Address Mapping .......................................... 3-10

Figure 5-1: Hardware Configuration ........................................................ 5-2

Figure 5-2: operation Screen .................................................................... 5-3

Figure 5-4: Network Setting ...................................................................... 5-5

Figure 5-3: Tool Bar ................................................................................... 5-5

Figure 5-5: Communication testing function .......................................... 5-6

Figure 5-6: Define Device Name and Description ................................... 5-6

Figure 5-7: TCP/IP Network setting .......................................................... 5-7

Figure 5-8: Adding ADAM-5000/TCP screen ........................................... 5-8

Figure 5-9: Digital I/O Module Configuration ........................................... 5-9

Figure 5-11: Current Analog Input Status .............................................. 5-10

Figure 5-10: Operating and Indicating Icons ......................................... 5-10

Figure 5-12: setting range and integration time ................................... 5-11

Figure 5-13: Analog Module Configuration Screen .............................. 5-12

Figure 5-14: Counter/Frequency Module Configuration ...................... 5-12

Figure 5-15: Location of Counter/Frequency Module ........................... 5-13

Figure 5-16: Alarm Setting for Analog Input and Counter Modules .... 5-14

Figure 5-17: Zero Calibration .................................................................. 5-15

Figure 5-18: Span Calibration ................................................................. 5-15

Figure 5-19: CJC Calibration .................................................................. 5-16

Figure 5-20: Analog Output Module Calibration ................................... 5-16

Figure 5-21: Firmware Upgrade .............................................................. 5-17

Figure 5-22: Password Setting ............................................................... 5-18

Figure 5-23: Command Emulation ......................................................... 5-19

Figure 5-24: Data Stream Configuration ................................................ 5-20

Figure 5-25: Data Stream Monitoring ..................................................... 5-21

Figure 5-26: RS-485 Modbus Network Setting ...................................... 5-22

Figure 6-1: Request Comment Structure ............................................... 6-32

Figure 6-2: Response Comment Structure ............................................ 6-33

Figure 6-3: ASCII Command Structure in ADAM-5000/TCP ................. 6-39

Figure 6-4: Data format for 8-bit parameters ......................................... 6-64

Figure 6-5: The other bits are not used and are set to 0. ....................6-128

Figure C-1: Think the EARTH as GROUND. ............................................ C-3

Figure C-2: Grounding Bar ....................................................................... C-4

Figure C-3: Normal mode and Common modC ...................................... C-5

Figure C-4: Normal mode and Common modC ...................................... C-6

Figure C-5: The purpose of high voltage transmission ......................... C-7

Figure C-6: wire impedancC ..................................................................... C-8

Figure C-7: Single point grounding (1) .................................................... C-9

Figure C-8: Single point grounding (2) .................................................. C-10

Figure C-9: Single isolated cable ........................................................... C-11

Figure C-10: Double isolated cable ....................................................... C-12

Figure C-11: System Shielding .............................................................. C-13

Figure C-12: The characteristic of the cable ........................................ C-14

Figure C-13: System Shielding (1) ......................................................... C-15

Figure C-14:System Shielding (2) .......................................................... C-16

Figure C-15: Noise Reduction Techniques ........................................... C-17

Tables

Table 2-1: I/O Selection Guidelines .......................................................... 2-2

Table 2-2: I/O Modules Selection Guide .................................................. 2-5

Table 2-3: Power Consumption of ADAM-5000 series ........................... 2-6

Table2-4: Power Supply Specification Table .......................................... 2-7

Table 2-5: Ethernet RJ-45 port Pin Assignment ..................................... 2-8

Table 4-1: I/O module support List……….. ............................................. 4-1

Table 6-1: Response Comment Structure ............................................. 6-33

Table 6-2: CPU Command Set Table ...................................................... 6-40

Table 6-3 Baud rate codes ...................................................................... 6-42

Table 6-4: ADAM-5013 RTD Input command Set Table ........................ 6-49

Table 6-5: ADAM-5017/5018 Analog Input command Set Table .......... 6-63

Table 6-6: ADAM-5017H Analog Input command Set Table ................ 6-80

Table 6-7 Analog Input alarm command set table ................................ 6-89

Table 6-8 Analog Input alarm command set table ...............................6-108

Table 6-9: Analog Output command Set Table ....................................6-127

Table 6-10: Counter/Frequency Command Set Table .........................6-149

Table A-1: I/O Data Base ........................................................................... A-3

Table A-2: Summary Required Modules ................................................. A-5

Table A-3: Table for Programming .......................................................... A-6

Chapter 1

Understanding Y

our System

Using this Chapter

If you want to read about Go to page

Introduction 1-2

Major Feature 1-3

Technical Specification 1-6

LED Status of ADAM-5000/TCP Series main unit 1-8

Chapter 1

Understanding Your System

1-1 Introduction Undoubtedly, Ethernet connectivity is becoming to a

big trend for industrial applications. Longer communication distances,

faster communication speeds, and greater advantages attract people into

developing their system based upon this network scenario. But there

used to be a thresh-old in connecting information layers and field control

layers. People usually had to prepare a data exchange server between

information systems and control systems as a communication bridge.

Obviously, it takes a lot of time and money. To meet user’s requirements,

Advantech announces the new DA&C system, the ADAM-5000/TCP

Series, the Ethernet I/O solution for people developing their eAutomation

architecture. It can be applied to various applications, such as traffic,

building, telecom, water treatment, and others.

ADAM-5000/TCP Series include the following 2 products:

ADAM-5000/TCP: 8-slot Distributed DA&C System for Ethernet

ADAM-5000L/TCP: 4-slot Distributed DA&C System for Ethernet

1-2 ADAM-5000/TCP User’s Manual

Understanding Your System

Chapter 1

1-2 Major Features

1-2-1 Communication Network

By adopting a 32-bit RISC CPU, the ADAM-5000/TCP Series has

greatly ad- vanced data processing abilities for the user, especially for

network com- munications (response time < 5ms). There is a standard

RJ-45 modular jack Ethernet port on the ADAM-5000/TCP’S CPU

board, and I/O mod- ules field signals would be able to link with the

Ethernet directly without assistance from other hardware devices such as

converters or data gate- ways. The communication speeds can be auto-

switched between 10 M and 100 Mbps data transfer rate depending

upon the network environ- ment. Through an Ethernet network, your

DA&C systems, computer workstations, and higher-level enterprise

MIS servers can access plant- floor data. Such data can be used in

system supervising, product sched- uling, statistical quality control, and

more.

1-2-2 Modbus/TCP Protocol Modbus/TCP is one of the most

popular standards for industrial Ethernet networks. Following this

communication protocol, the ADAM-5000/TCP Series is easy to integrate

with any HMI software packages or user-developed applications that

support Modbus. Users do not have to prepare a specific driver for the

ADAM-5000/TCP Series when they install the DA&C sys- tem with

their own operating application. It will certainly reduce engineer effort.

Moreover, the ADAM-5000/TCP Series works as a Modbus data server.

It allows eight PCs or tasks to access its current data simultaneously

from anywhere: LAN, Intranet, or Internet.

1-2-3 Hardware Capacity & Diagnostic Advantech’s

ADAM-5000/TCP Series is designed with a high I/O capacity and

supports all types of ADAM-5000 I/O modules. Providing eight slots for

any mixed modules, this DA&C system handles up to 128 I/O points

(four ADAM-5024s allowed). Different from other main units, the ADAM-

5000/TCP Series not only has a higher I/O capacity, but it also has a

smarter diagnostic ability. There are eight indicators on the front case of

the CPU module. Users can read the system status clearly, including

power, CPU, Ethernet link, Communication active, communication rate,

and more. In addition, there are also Tx and Rx LEDs on the Ethernet

port, indicating data transfer and reception.

ADAM-5000/TCP User’s Manual

1-3

Chapter 1

Understanding Your System

1-2-4 Communicating Isolation

High-speed transient suppressors isolate ADAM-5000/TCP Series Ethernet

port from dangerous voltage up to 1500V

DC

power spikes and avoid

surge damage to whole system.

1-2-5 Completed set of I/O modules for

total solutions

The ADAM-5000/TCP Series uses a convenient backplane system

common to the ADAM-5000 series. Advantech’s complete line of

ADAM-5000 mod- ules integrates with the ADAM-5000/TCP Series to

support your applications

(not include ADAM-5090). Full ranges of digital module supports 10 to

30 V

DC

input and outputs. A set of analog modules provide 16-bit

resolution and programmable input and output (including bipolar) signal

ranges. For details, refer to Chapter

4 I/O Modules.

1-2-6 Built-in real-time OS and watchdog timer The

microprocessor also includes a real-time OS and watchdog timer. The

real-time OS is available to handle several tasks at the same time. The

watchdog timer is designed to automatically reset the microprocessor if

the system fails. This feature greatly reduces the level of maintenance

required and makes the ADAM-5000/TCP Series ideal for use in

applications which require a high level of system performance and

stability.

1-2-7 Software Support

Based on the Modbus standard, the ADAM-5000/TCP

Seriesfirmware is a built-in Modbus/TCP server. Therefore,

Advantech provides the neces- sary DLL drivers, OCX component OPC

Server, and Windows Utility for users for client data for the ADAM-

5000/TCP Series. Users can configure this DA&C system via Windows

Utility; integrate with HMI software pack- age via Modbus/TCP driver

or Modbus/TCP OPC Server. Even more, you can use the DLL driver

or OCX component to develop your own applications.

1-4 ADAM-5000/TCP User’s Manual

Understanding Your System

Chapter 1

1-2-8 Security Setting

Though Ethernet technology comes with great benefits in

speed and integration, there also exist risks about network invasion

from outside. For this reason, a security protection design was built into

the ADAM-5000/TCP Series. Once the user has set the password into

the ADAM-5000/ TCP firmware, important system configurations

(Network, Firmware, Pass- word) can only be changed through password

verification.

1-2-9 UDP Data Stream Most of time, each host PC in a DA&C

system needs to regularly request the I/O devices via TCP/IP packs to

update current data. It may cause to data collision and lower

performance on the network, especially when there are frequent

communication between multi-servers and I/O devices. To reduce the

communication loading of the host computer on your Ethernet

network, the ADAM-5000/TCP Series also supports UDP

(User Datagram Protocol) protocol to broadcast the data packs to

specific IPs without requesting commands. Users can apply this

great feature to implement Data Stream, Event Trigger, and other

advanced functions.

1-2-10 Modbus Ethernet Data Gateway

Much more than an I/O system, ADAM-5000/TCP Series provides an

RS-485 network interface for other Modbus devices integration.

It works as Ethernet Data Gateway, upgrading Modbus serial network

devices up to Ethernet layer. Maximum 16 nodes of ADAM-5511 or 3’rd

party products supported Modbus protocol are allowed to integrate

with an ADAM-5000/TCP Series. This great feature enlarges your system

scope, as opposed to other general dummy I/O system.

ADAM-5000/TCP User’s Manual

1-5

Chapter 1

Understanding Your System

1-3 Technical specification of ADAM-

5000/TCP Series System

1-3-1 System

• CPU: ARM 32-bit RISC CPU

• Memory: 4 MB Flash RAM

• Operating System: Real-time O/S

• Timer BIOS: Yes

• I/O Capacity: 8 slots (ADAM-5000/TCP)

4 slots (ADAM-5000L/TCP)

• Status Indicator: Power (3.3V, 5V), CPU, Communication (Link,

Collide, 10/100 Mbps, Tx, Rx)

• CPU Power Consumption: 5.0W

• Reset Push Bottom: Yes

1-3-2 Ethernet Communication

• Ethernet: 10 BASE-T IEEE 802.3

100 BASE-TX IEEE 802.3u

• Wiring: UTP, category 5 or greater

• Bus Connection: RJ45 modular jack

• Comm. Protocol: Modbus/TCP

• Data Transfer Rate: Up to 100 Mbps

• Max Communication Distance: 100 meters

• Even Response Time: < 5 ms

• Data Stream Rate: 50 ms to 7 days

1-3-3 Serial Communication

• RS-485 signals: DATA +, DATA-

• Mode: Half duplex, multi-drop

• Connector: Screw terminal

• Transmission Speed: Up to 115.2 Kbps

• Max. Transmission Distance: 4000 feet (1220 m)

1-6 ADAM-5000/TCP User’s Manual

Understanding Your System

Chapter 1

1-3-4 Power

• Unregulated 10 to 30V

DC

• Protection: Over-voltage and power reversal

1-3-5 Isolation

• Ethernet Communication: 1500 V

DC

• I/O Module: 3000 V

DC

1-3-6 Mechanical

• Case: KJW with captive mounting hardware

• Plug-in Screw Terminal Block:

Accepts 0.5 mm 2 to 2.5 mm 2 , 1 - #12 or 2 - #14 to #22 AWG

1-3-7 Environment

• Operating Temperature: - 10 to 70º C (14 to 158º F)

• Storage Temperature: - 25 to 85º C (-13 to 185º F)

• Humidity: 5 to 95%, non-condensing

• Atmosphere: No corrosive gases

NOTE: Equipment will operate below 30% humidity.

However, static electricity problems occur much more

frequently at lower hu- midity levels. Make sure you take

adequate precautions when you touch the equipment. Consider

using ground straps, anti- static floor coverings, etc. if you use

the equipment in low humidity environments.

1-3-8 Dimensions The following diagrams show the dimensions

of the system unit and an I/O unit. All dimensions are in millimeters.

Figure 1-2: ADAM-5000/TCP system & I/O module dimensions

ADAM-5000/TCP User’s Manual

1-7

355.0

331.5

309.5

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