Hach A1000XP Basic User Manual

DOC026.98.80329

A1000, A1000XP

10/2015, Edition 2

Basic User Manual

Basis-Bedienungsanleitung

Manuale di base per l'utente

Manuel d'utilisation de base

Manual básico del usuario

English...................................................................................................................................................................................................3

Deutsch...............................................................................................................................................................................................29

Italiano................................................................................................................................................................................................. 57

Français.............................................................................................................................................................................................. 83

Español............................................................................................................................................................................................. 110

2

Table of contents

Specifications on page 3 Startup on page 22

General information on page 5 Operation on page 24

Installation on page 9 Maintenance on page 24

User interface and navigation

on page 20

Additional information

Additional information is available on the manufacturer's website.

Specifications

Specifications are subject to change without notice.

Performance

Specification A1000 A1000XP

TOC measurement

TOC method TOC = Total Carbon (TC) – Total Inorganic Carbon (TIC)

Linear range 0.05 to 1999 ppb as

carbon

XP mode: 0.02 to 1999 ppb as

carbon

1

Standard mode: 2.00 to

1999 ppb as carbon

Detection limit 0.05 ppb 0.02 ppb

Quantitation limit 0.17 ppb 0.07 ppb

Accuracy 0.5 ppb or ±5%

whichever is greater

±0.05 ppb (MDL to 0.999 ppb)

±0.1 ppb (1.000 to 1.999 ppb)

±0.5 ppb or 5% whichever is

greater (2 to 1999 ppb)

Specification A1000 A1000XP

Precision ±0.5 ppb ±0.05 ppb (MDL to 0.999 ppb)

±0.1 ppb (1.000 to 1.999 ppb)

±0.5 ppb or 5% whichever is

greater (2 to 1999 ppb)

TOC conductivity

range

0.2 to 18.2 MΩ-cm XP mode: 15.0 to 18.2 MΩ-cm

Standard mode: 0.2 to

18.2 MΩ-cm

TOC water

temperature range

0 to 100 °C (32 to

212 °F)

Note: Use a heat

exchanger for samples

more than 50 °C (122 °F).

XP mode: 18 to 32 °C (65 to

90 °F)

Standard mode: 0 to 100 °C

(32 to 212 °F)

Note: Use a heat exchanger for

samples more than 50 °C (122 °F).

Display resolution X.YY (0.00 to

19.99 ppb)

X.Y (20.0 to 199.9 ppb)

X (200 to 1999 ppb)

X.YYY (0.000 to 1.999 ppb)

X.YY (2.00 to 19.99 ppb)

X.Y (20.0 to 199.9 ppb)

X (200 to 1999 ppb)

Calibration stability Annual calibration or validation recommended

Resistivity measurement

Linear range 0.01 to 18 MΩ-cm

Resistivity accuracy

2

2% over full range (compensated)

Display resolution Three significant figures

Temperature

accuracy

±0.5 °C (9 °F)

Temperature

compensation

Compensated to 25 °C (77 °F)

1

The instrument changes to XP mode automatically when the TOC conductivity and temperature range are within the XP mode ranges shown.

2

Resistivity and accuracy specifications are for ambient temperatures from 15–35 °C (59–95 °F).

English 3

C80 controller

Specification Details

Dimensions (W x D x H) 8.1 x 4.8 x 12.0 cm (3.2 x 1.9 x 4.7 in.)

Weight 0.75 kg (1.5 lb)

Enclosure Aluminum, splash and drip resistant

Installation category II

Pollution degree 2

Protection class I

Operating temperature 5 °C to 40 °C (41 °F to 104 °F)

Humidity 0 to 90% relative humidity, non-condensing

Altitude 4000 meters (13,125 ft) maximum

Power requirements 120/230 VAC, 50/60 Hz, 7.6 W

Display 4 line x 16 character super twist LCD with 8 bi-color

(red/green) LEDs

Safety rating Certified to UL and CSA safety standards by CSA.

Marked with cCSAus and CE.

A1000 and A1000XP analyzers

Specification A1000 A1000XP

Dimensions

(W x D x L)

S10: 106 x 112 x 330 mm

(4.2 x 4.4 x 13.0 in.)

S20P: 172 x 112 x

330 mm (6.8 x 4.4 x

13.0 in.)

XP-S: 106 x 112 x 330 mm

(4.2 x 4.4 x 13.0 in.)

XP: 172 x 112 x 330 mm

(6.8 x 4.4 x 13.0 in.)

Weight S10: 6.5 kg (12.75 lb)

S20P: 7 kg (14 lb)

XP-S: 6.5 kg (12.75 lb)

XP: 7 kg (14 lb)

Specification A1000 A1000XP

Enclosure ABS front panel with Lexan

®

overlay, splash and drip

resistant

Enclosure rating Indoor use only.

Installation category II

Pollution degree 2

Protection class I

Power requirements 100-240 VAC ±10%, 50/60 Hz, 2/1 A

Power cord

(100–120 VAC main)

Rating: 125 VAC, 10 A

Foil shield 100%; braid shield 85%

Connectors: IEC 320–C13 and NEMA 5–15P

Power cord

(208–230 VAC main)

Rating: 250 VAC, 10 A

Foil shield 100%; braid shield 85%

Connectors: IEC 320–C13 and CEE 7/7 or CEI

23–16/VII (or like, depending on country)

Operating

temperature

5 to 35 °C (41 to 95 °F)

Sample flow rate 60–300 mL/minute

Sample pressure 100 psig (690 kPa) maximum

Humidity 0–95% relative humidity, non-condensing

Altitude 2000 m (6562 ft) maximum

Analysis cell volume 7.5 mL

Display

3

1 line x 16 character Super-Twist LCD with yellow

backlight (adjustable), 0.163 in. characters

3

A1000 S10 and A1000XP-S models only

4 English

Specification A1000 A1000XP

Inputs/Outputs (communications)

Serial RS232, three connectors (Data Acquisition, Printer

3

and

Diagnostics)

RS485, reserved for the local BNC cable for the

analyzer

Analog 4–20 mA, opto-isolated

12 VDC, non-isolated at 0.5 A (maximum)

Digital Two digital inputs, maximum input 5–30 VDC and

1–10 mA, opto-isolated

Two digital outputs that supply 5–30 VDC, opto-isolated

Bias 12 VDC, 0.5 A

Network protocol RS485

Maximum analyzers 8 per C80 controller

Maximum

C80 controllers (any

configuration)

8

Network cabling Shielded twin-axial, twist-lock BNC

Safety rating Certified to UL and CSA safety standards by CSA.

Marked with cCSAus and CE.

Thermal printer

Specification Details

Method Thermal, serial, dot-matrix

Format 9 dots high x 7 dots wide

Speed 52.5 characters per second (cps)

Width 89.6 mm

Specification Details

Paper size 112 mm, 40-column

Buffer 7400 characters

Temperature range 0 to 40 °C (32 to 104 °F)

Humidity 30 to 80% relative humidity, non-condensing

Power (via wall transformer) 120 VAC, 60 Hz standard (230 VAC, 50 Hz

optional)

NiCad

4

4.8 VDC, 1.5 A

Maximum power consumption Negligible

Dimensions (W x D x H) 160 x 66.5 x 170 mm (6.3 x 2.6 x 6.7 in.)

Interface RS232 serial, 1200 baud

General information

In no event will the manufacturer be liable for direct, indirect, special,

incidental or consequential damages resulting from any defect or

omission in this manual. The manufacturer reserves the right to make

changes in this manual and the products it describes at any time, without

notice or obligation. Revised editions are found on the manufacturer’s

website.

Safety information

N O T I C E

The manufacturer is not responsible for any damages due to misapplication or

misuse of this product including, without limitation, direct, incidental and

consequential damages, and disclaims such damages to the full extent permitted

under applicable law. The user is solely responsible to identify critical application

risks and install appropriate mechanisms to protect processes during a possible

equipment malfunction.

Please read this entire manual before unpacking, setting up or operating

this equipment. Pay attention to all danger and caution statements.

4

A1000 S20P model only

English 5

Failure to do so could result in serious injury to the operator or damage

to the equipment.

Make sure that the protection provided by this equipment is not impaired.

Do not use or install this equipment in any manner other than that

specified in this manual.

Use of hazard information

D A N G E R

Indicates a potentially or imminently hazardous situation which, if not avoided, will

result in death or serious injury.

W A R N I N G

Indicates a potentially or imminently hazardous situation which, if not avoided,

could result in death or serious injury.

C A U T I O N

Indicates a potentially hazardous situation that may result in minor or moderate

injury.

N O T I C E

Indicates a situation which, if not avoided, may cause damage to the instrument.

Information that requires special emphasis.

Precautionary labels

Read all labels and tags attached to the instrument. Personal injury or

damage to the instrument could occur if not observed. A symbol on the

instrument is referenced in the manual with a precautionary statement.

This is the safety alert symbol. Obey all safety messages that follow

this symbol to avoid potential injury. If on the instrument, refer to the

instruction manual for operation or safety information.

This symbol indicates that a risk of electrical shock and/or

electrocution exists.

This symbol indicates that the marked item requires a protective earth

connection. If the instrument is not supplied with a ground plug on a

cord, make the protective earth connection to the protective

conductor terminal.

This symbol indicates the presence of devices sensitive to Electro-

static Discharge (ESD) and indicates that care must be taken to

prevent damage with the equipment.

Electrical equipment marked with this symbol may not be disposed of

in European public disposal systems after 12 August of 2005. In

conformity with European local and national regulations (EU Directive

2002/96/EC), European electrical equipment users must now return

old or end-of-life equipment to the Producer for disposal at no charge

to the user.

Note: For return for recycling, please contact the equipment producer or supplier

for instructions on how to return end-of-life equipment, producer-supplied

electrical accessories, and all auxiliary items for proper disposal.

Certification

Canadian Radio Interference-Causing Equipment Regulation,

IECS-003, Class A:

Supporting test records reside with the manufacturer.

This Class A digital apparatus meets all requirements of the Canadian

Interference-Causing Equipment Regulations.

Cet appareil numérique de classe A répond à toutes les exigences de la

réglementation canadienne sur les équipements provoquant des

interférences.

FCC Part 15, Class "A" Limits

Supporting test records reside with the manufacturer. The device

complies with Part 15 of the FCC Rules. Operation is subject to the

following conditions:

1. The equipment may not cause harmful interference.

2. The equipment must accept any interference received, including

interference that may cause undesired operation.

Changes or modifications to this equipment not expressly approved by

the party responsible for compliance could void the user's authority to

6

English

operate the equipment. This equipment has been tested and found to

comply with the limits for a Class A digital device, pursuant to Part 15 of

the FCC rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated

in a commercial environment. This equipment generates, uses and can

radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference

to radio communications. Operation of this equipment in a residential

area is likely to cause harmful interference, in which case the user will be

required to correct the interference at their expense. The following

techniques can be used to reduce interference problems:

1. Disconnect the equipment from its power source to verify that it is or

is not the source of the interference.

2. If the equipment is connected to the same outlet as the device

experiencing interference, connect the equipment to a different

outlet.

3. Move the equipment away from the device receiving the interference.

4. Reposition the receiving antenna for the device receiving the

interference.

5. Try combinations of the above.

Product overview

D A N G E R

Chemical or biological hazards. If this instrument is used to monitor a

treatment process and/or chemical feed system for which there are

regulatory limits and monitoring requirements related to public health,

public safety, food or beverage manufacture or processing, it is the

responsibility of the user of this instrument to know and abide by any

applicable regulation and to have sufficient and appropriate

mechanisms in place for compliance with applicable regulations in the

event of malfunction of the instrument.

The A1000 and A1000XP TOC analyzers use UV light to oxidize water

samples for TOC analysis in pure and ultra-pure water for the semi-

conductor industry. Refer to Figure 1 and Figure 2. No reagents or gases

are used in the process. The conductivity of each sample (in ppb) is

measured two times, once before and once after sample oxidation by

ultraviolet (UV) light.

An integral alarm scheme reports any abnormalities found during the

analyzer operation. A TOC limit excursion is automatically sent to a

printer and shown on the display of the connected C80 controller.

The analyzers are used with the C80 controller for data collection and

operation. Refer to Figure 3 and User interface on page 20. More

analyzers and C80 controllers can be connected to make a local area

network. Multiple analyzers can be connected to one C80 controller to

monitor several process points from one location. As an alternative,

multiple controllers can be connected to show analyzer readings at many

locations.

Figure 1 Analyzer overview – A1000 S10 and A1000XP-S

1 Power connection 5 Local BNC cable, 1 M (3 ft), factory

installed

2 Power button 6 Drain (WATER OUT) port

3 Air filter (2x) 7 I/O connector block

4 Display 8 Sample inlet (WATER IN) port

English 7

Figure 2 Analyzer overview – A1000 S20P and A1000XP

1 Power connection 6 Drain (WATER OUT) port

2 Power button 7 I/O connector block

3 Air filter (2x) 8 Sample inlet (WATER IN) port

4 C80 Controller 9 Handle (adjustable)

5 Local BNC cable, 1 M (3 ft), factory

installed

10 Thermal printer

Figure 3 C80 controller

5

(back view)

1 Power cable 3 ¾-in. nut

2 Local BNC cable, 1 m (3 ft) 4 Mounting bracket

Product components

Make sure that all components have been received. Refer to Figure 4

and Figure 5. If any items are missing or damaged, contact the

manufacturer or a sales representative immediately.

5

A1000 S10 and A1000XP-S models only

8 English

Figure 4 Analyzer components

1 Analyzer

6

5 Passive terminator, 120-ohm

2 Power cord, 115 VAC 6 BNC tee connector

3 Thermal paper (2x)

7

7 Sample tubing, ¼ in. OD, 1.7 m

(5 ft), PFA

4 Compression fitting, ¼-in. tube x ¼-

in. MNPT

8 Drain tubing, ¼ in. OD, 3.3 m

(10 ft), polypropylene

Figure 5 C80 controller components

1 C80 controller 4 Passive terminator

2 Trunk cable, 3.3 m (10 ft)

8

5 BNC tee connector

3 Power adapter, 9 VDC

Installation

D A N G E R

Multiple hazards. Only qualified personnel must conduct the tasks

described in this section of the document.

Installation guidelines

N O T I C E

Do not install the analyzer in an environment with a caustic atmosphere without a

protective enclosure. A caustic atmosphere will cause damage to electronic

circuitry and analyzer components.

N O T I C E

High internal temperatures will cause damage to instrument components.

6

A1000 S10 model shown

7

A1000 S20P and A1000XP models only

8

120-ohm, 24 AWG, shielded twisted pair cable made for EIA RS485 applications.

English 9

Install the analyzer and controller:

• In a clean, dry, well ventilated, temperature controlled location with

minimum vibration that does not receive direct exposure to sunlight.

Install the analyzer so that:

• It is upright and level.

• There is sufficient clearance around it to make plumbing and electrical

connections.

• There is sufficient clearance around it to remove the two end covers.

• The power cord and power button are visible and easily accessible.

• There is no air flow restriction through the air filters.

• The air filters do not get wet.

• It is as near the sample source as possible to decrease analysis

delay.

Mechanical installation

C80 controller mounting

Install the controller in a flat, stable, vertical panel. Make sure that the

top surface of the controller is level. Cut an opening in the panel at eye

level. Refer to Figure 6 for dimensions and mounting.

Figure 6 C80 controller mounting

Analyzer mounting (A1000 S10 and A1000XP-S models)

Attach the analyzer to a flat, stable, vertical surface. Refer to the

illustrated steps in Figure 8. Make sure that the top surface of the

analyzer is level.

Mounting hardware is supplied by the user. Refer to Figure 7 for the

minimum clearances.

10

English

Figure 7 Analyzer dimensions

1 Clearance for

plumbing connections

and to remove the

plumbing end cover

2 Clearance for I/O

cable connections

3 Clearance to remove

the electronic end

cover

Figure 8 Analyzer mounting

English 11

Electrical installation

D A N G E R

Electrocution hazard. Always remove power to the instrument before

making electrical connections.

D A N G E R

Electrocution hazard. Protective Earth Ground (PE) connection is

required.

Use shielded twisted-pair cable for all electrical connections except input

power. Use of non-shielded cable may result in radio frequency emission

or susceptibility levels higher than the allowed levels.

To prevent shock hazards from ground currents in inadequate ground

systems, connect the shield at only the analyzer end. Do not connect the

shield wire at both ends.

Electrostatic discharge (ESD) considerations

N O T I C E

Potential Instrument Damage. Delicate internal electronic components

can be damaged by static electricity, resulting in degraded

performance or eventual failure.

Refer to the steps in this procedure to prevent ESD damage to the

instrument:

• Touch an earth-grounded metal surface such as the chassis of an

instrument, a metal conduit or pipe to discharge static electricity from

the body.

• Avoid excessive movement. Transport static-sensitive components in

anti-static containers or packages.

• Wear a wrist strap connected by a wire to earth ground.

• Work in a static-safe area with anti-static floor pads and work bench

pads.

Wiring overview

Make all electrical connections to the analyzer at the I/O connector

block. Refer to Figure 1 on page 7 and Figure 9.

All the connectors on the left side of the I/O connector block are opto-

isolated connectors and have no connection to ground or the internal

power of the analyzer.

Figure 9 I/O connector block

1 A-Net network connector (local

BNC cable only)

6 Digital Outputs connector

2 Data Acquisition connector 7 Digital Inputs connector

3 Printer connector 8 4–20 mA connector

4 Diagnostics connector 9 Auxillary connector (optional local

BNC cable)

5 Bias connector (12 VDC, 0.5 A)

System wiring

To make electrical connections to the analyzer, refer to the illustrated

steps in Figure 10 to remove the I/O connector block.

12

English

To install the I/O connector block, do the illustrated steps in the reverse

order. The I/O connector block must be fully assembled and installed to

keep the RF emissions specifications.

Figure 10 Make electrical connections

English 13

Connect the DAC modules (optional)

Connect two DAC (digital-to-analog conversion) modules to the analyzer

with the two serial cables supplied with the DAC modules (four-

conductor serial cable, AWG 28). The DAC modules transmit the

resistivity and temperature values as 0–20 mA or 4–20 mA outputs.

Remove the serial connectors from the two serial cables. Then, connect

the serial cables to the DAC modules, Diagnostics connector and Bias

connector as shown in Figure 11. The DAC modules can be a maximum

of 16.7 m (50 ft) from the analyzer.

For the A1000 S20P and A1000XP, the attached printer is connected to

the Bias connector. Connect the DAC modules to an external +12 VDC

power supply instead of the Bias connector.

The Diagnostics connector is an RS232C series interface, 1200 baud

and 8 data bits (1 stop bit, no parity).

Figure 11 DAC module wiring

1 DAC 1 2 DAC 2

Connect the digital inputs (optional)

Connect a remote device and/or a switch to the Inputs connector on the

I/O connector block. The Inputs connector has two digital inputs. Refer to

Table 1.

The two digital inputs share a common positive terminal. Use an external

5–30 VDC power source or the 12 VDC bias output on the I/O connector

block to supply power to the digital inputs. Refer to Figure 12. Each

digital input draws 1–14 mA, depending on the applied voltage. The

digital inputs operate from open collector, open drain or relay outputs.

14

English

Table 1 Digital input description

Input Function

Digital Input 1 (IN1) Starts an analysis (high-to-low state) when Digital Input

2 selects Auto TOC mode. The minimum period for a signal

pulse is 0.1 second.

Digital Input 2 (IN2) Selects the operating mode—Auto TOC mode (high state)

or Purge Only mode (low state).

Figure 12 Typical digital input wiring

1 Bias connector 2 External power source

Connect the digital outputs (optional)

N O T I C E

Do not use the digital outputs for process control functions such as pump on/off

switching or water system shutdown. The digital output connections do not

replace a PLC (programmable logic controller).

Connect a compatible device such as a remote alarm indicator or PLC to

the Outputs connector and Bias connector on the I/O connector block.

Refer to Figure 13.

The Outputs connector has two digital outputs. Refer to Table 2. Both

digital outputs are 8.5 mA current sinks that share a common negative

terminal. The digital outputs supply power to solid state relay inputs and

have an input range of 5–30 VDC.

Table 2 Digital output description

Output Function

Digital Output 1 (OUT1) Transmits the TOC value as above or below the

selected alarm limit—below (high state) or above (low

state).

Digital Output 2 (OUT2) Transmits the status of the sample valve—open (high

state) or closed (low state).

Figure 13 Typical digital output wiring

1 Relay inputs 2 Solid state relay 3 Relay outputs

Connect a printer (optional)

Connect a printer to the analyzer to get automatic and on-demand

printouts.

Connect a serial cable to the Printer connector on the I/O connector

block. Refer to Table 3 and Wiring overview on page 12. A three- or five-

conductor serial cable is sufficient for most serial interfaces, depending

on the type of printer. AWG 24 is recommended.

The Printer connector is an RS232C series interface, 1200 baud and

8 data bits (1 stop bit, no parity), for a 40-column printer.

Table 3 Printer wiring

Terminal Description Terminal Description

TxD2 Data (white with blue stripe) SG Ground

RxD2 Busy (blue with white stripe) PG Not used

English 15

Connect the analog output (optional)

One 0–20 mA or 4–20 mA analog output is available at the 4–20 mA

connector on the I/O connector block. The analog output signal is

proportional to the last TOC reading. The analog output range and its

corresponding TOC zero-scale and full-scale values are the same as the

selected DAC TOC zero-scale and full-scale values. If a critical error

occurs during a TOC analysis, the analog output goes to the selected

DAC error output state.

Connect a current receiving device to the 4–20 mA connector on the I/O

connector block. Refer to Figure 14.

To connect a voltage receiving device instead, convert the analog output

signal to a voltage output with a resistor as shown in Table 4. The

analog output drives resistance between 50 and 500 ohms, including the

interconnecting cables. The precision of the resistor directly affects the

accuracy of the data. A 1% wire-wound resistor or better is

recommended. For maximum data integrity, make sure that the resistor

is installed across the input terminals of the receiving device.

Table 4 Conversion resistors

Resistor 4–20 mA DC voltage range 0–20 mA DC voltage range

50 ohms 0.2–1 VDC 0–1 VDC

250 ohms 1–5 VDC 0–5 VDC

500 ohms 2–10 VDC 0–10 VDC

Figure 14 Analog output wiring

1 Current receiving device 4 Voltage receiving device

2 Wiring for a current output signal 5 Conversion resistor

3 Wiring for a voltage output signal

Connect a serial device (optional)

Connect a serial cable to the analyzer and to a serial device (e.g., host

computer) to get the alarm log or all log entries.

Connect the serial cable to the Data Acquisition connector on the I/O

connector block. Refer to Table 3 on page 15 and Wiring overview

on page 12. A three- or five-conductor serial cable is sufficient for most

serial interfaces, depending on the type of printer. AWG 24 is

recommended.

The Data Acquisition connector is a bidirectional RS232C series

interface, 1200 baud and 8 data bits (1 stop bit, no parity), that lets the

analyzer communicate with serial devices.

Connect the analyzers and controllers

N O T I C E

Do not use standard BNC terminators. Only use passive or active terminators

supplied by the manufacturer.

As many as eight analyzers and eight C80 controllers can be connected

in any configuration to make a number of different A-Net networks.

Note: Individual analyzers and controllers can be connected or disconnected from

the network without disrupting overall network operation.

To make an A-Net network:

16

English

1. Connect the local BNC cables for the analyzers and any non-

integrated controllers(s) to the middle coupling of a supplied BNC tee

connector. Refer to Figure 15. Gently push the cable onto the

coupling. Twist the cable onto the connector until it locks on the

coupling.

2. Connect the BNC tee connectors with sections of twin-axial trunk

cable. Refer to Figure 16. A 3.3 m (10 ft) trunk cable is supplied. Use

a 120-ohm, AWG 24, shielded twisted pair cable made for EIA

RS485 applications for the trunk cable.

3. If the trunk line is 167 m (500 ft) in length or less, connect a supplied

passive terminator to the open coupling of the BNC tee connectors at

both ends of the trunk cable. Termination is necessary for reliable

communications.

4. If the trunk line is more than 167 m (500 ft) in length, refer to Use

active termination on page 17.

Figure 15 Cable connections

1 Passive terminator 3 Local BNC cable

2 BNC tee connector 4 Trunk cable

Figure 16 A-Net communication connections

1 AC-powered terminator 3 Trunk cable

2 Passive terminator 4 Local BNC cable

Use active termination

N O T I C E

Do not use standard BNC terminators. Only use passive or active terminators

supplied by the manufacturer.

The A-Net network must be configured as one trunk cable with local

BNC cables no longer than 1 m (3 ft) in length. The trunk cable can be a

maximum of 1000 m (3000 ft), not including local BNC cable lengths.

When the trunk cable length will be more than 167 m (500 ft):

• Install the trunk cable in conduit that does not contain any other

cables or AC buses to prevent potential electrical interference.

• Use active (AC-powered) termination to control noise and supply a

clean communication signal.

Active termination:

English

17

1. Connect an AC-powered terminator supplied by the manufacturer to

the open coupling of the BNC tee connector at one end of the trunk

cable.

2. Connect the AC-powered terminator to an applicable AC power

source.

3. Install a passive terminator on the open coupling of the BNC tee

connector at the other end of the trunk cable.

Connect to power

D A N G E R

Electrical shock and fire hazards. Replacement power cords must:

• Have the correct plug style for the outlet connection

• Have a rating sufficient for the supply voltage and current. Refer to

the requirements in the Specifications section.

• Meet or exceed local electrical code requirements

W A R N I N G

Electrocution hazard. Only the hot (L) connection is fused. Connect

only single phase power sources to equipment. Do not use bi-phase or

poly-phase supply sources.

1. Connect the supplied power cord to the analyzer, then to a mains

electrical outlet with protective earth ground.

2. For non-integrated C80 controllers, connect the power adapter to the

controller power cable, then a mains electrical outlet with protective

earth ground. Refer to Figure 5 on page 9.

Plumbing

Plumb the sample line

N O T I C E

Tighten a new ferrule 1¼ turns the first time it is tightened. Then, only tighten the

ferrule 1/8 turn to make a connection. Do not tighten the fittings more as this may

cause damage to the fittings or ferrules and cause leaks.

Items to collect:

• 3/4-in. open-end wrench

• 9/16-in. open-end wrench

A1000—Do not use the supplied PFA tubing for installations when the

sample is:

• More than 75 °C (167 °F) and more than 620 kPa (90 psig)

• More than 85 °C (185 °F) and more than 550 kPa (80 psig)

For these installations, or for any application where the use of PFA

tubing is a concern, use high-grade ¼-in. (OD) PTFE, FEP, PVDF or

316 stainless steel sample tubing instead.

A1000XP—Do not use the supplied PFA tubing. The A1000XP analyzer

is designed for the purest water systems so use non-permeable tubing,

such as Kynar

®

or 316L electro-polished stainless steel for the sample

tubing. Teflon

™

PFA/PTFE can be used, but there is a potential for

sample corruption due to the permeability of the tubing. Keep the

distance between the sample point and the analyzer as short as

possible.

1. Plumb the sample tubing. Refer to Figure 17.

2. When the sample is more than 50 °C (122 °F), install a heat

exchanger in the sample line upstream of the analyzer or erratic

readings will occur. The heat exchanger is supplied by the user.

18 English

Figure 17 Plumb the sample tubing

Install an isolation valve

Install an upstream isolation valve near the analyzer so the sample flow

to the analyzer can be controlled manually. The isolation valve is

supplied by the user.

Exception: For the A1000XP analyzer, the manufacturer recommends

that no isolation valve be installed in the sample line to minimize the

potential for contamination. If an isolation valve is necessary, clean the

isolation valve thoroughly of all lubrication and other debris before

installation.

1. Open and close the isolation valve several times before it is

connected to the analyzer to flush debris from the system.

2. Use the supplied ¼-in. tube x ¼-in. MNPT compression fitting as

necessary to connect the isolation valve to the analyzer. Refer to

Figure 18.

English 19

Figure 18 Sample flow and connections

1 Process pipe 4 Drain

2 Isolation valve 5 Drain tubing

3 Compression fitting, ¼-in. tube x ¼-

in. MNPT

6 Sample tubing

Plumb the drain

D A N G E R

Potential Electrical shock and fire hazards. The drain line must be

connected to a drain system that is at ambient pressure.

N O T I C E

Tighten a new ferrule 1¼ turns the first time it is tightened. Then, only tighten the

ferrule 1/8 turn to make a connection. Do not tighten the fittings more as this may

cause damage to the fittings or ferrules and cause leaks.

Items to collect:

• 3/4-in. open-end wrench

• 9/16-in. open-end wrench

1. Plumb the drain tubing to the drain (WATER OUT) port. Refer to

Figure 17 on page 19.

2. Connect the other end of the drain tubing to a drain system that is at

ambient pressure. Do not connect the drain line to another line to

prevent backpressure and damage to the analyzer.

Do a leak test

N O T I C E

Tighten the ferrule only another 1/8 turn to stop a leak. Do not tighten the fittings

more as this may cause damage to the fittings or ferrules and cause leaks.

1. Slowly open the upstream isolation valve to let water flow to the

analyzer.

2. Open and close the upstream isolation valve several times.

3. Examine the plumbing connections for leaks.

4. If a leak is found, slowly tighten the compression fittings to stop the

leak.

User interface and navigation

User interface

Figure 19 shows the controller display, LEDs and keypad. The controller

is a stand-alone unit or an integral component of the analyzer. Table 5

gives the function of each key on the keypad.

The eight channel LEDs show the alarm status of the analyzers

connected to the controller. When the controller identifies that an alarm

has occurred on an analyzer, the channel LED for the analyzer changes

from green to red and starts flashing.

20

English

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Hach A1000XP Basic User Manual

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